CN207572134U - A kind of new automobile cable - Google Patents

A kind of new automobile cable Download PDF

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Publication number
CN207572134U
CN207572134U CN201721712768.7U CN201721712768U CN207572134U CN 207572134 U CN207572134 U CN 207572134U CN 201721712768 U CN201721712768 U CN 201721712768U CN 207572134 U CN207572134 U CN 207572134U
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layer
cable
new type
improves
automobile
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闫国富
袁福堂
胡玉林
陈小栓
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Henan Putian Wire And Cable Co Ltd
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Henan Putian Wire And Cable Co Ltd
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Abstract

本实用新型公开了一种新型汽车电缆,包括缆芯、接地线、防护层,所述的防护层将若干根缆芯和相同数量的接地线包裹在防护层中央,所述的缆芯自内向外依次为导体、绝缘层、铝箔屏蔽层、编织屏蔽层、隔离层,所述的防护层自内向外依次为绝缘层、抗拉层、铝箔屏蔽层、编织屏蔽层、绕包层、护套层、吸热涂层,总体上,本实用新型具有抗拉耐用耐高温,完善电缆的EMC特性,有效提高电缆的防电磁干扰能力,提高电缆的使用寿命,提高电缆中信号的稳定性,提高汽车的安全性、操作性,利于市场推广应用,具有极高的使用价值的优点。

The utility model discloses a new type of automobile cable, which comprises a cable core, a grounding wire and a protective layer. The protective layer wraps several cable cores and the same number of grounding wires in the center of the protective layer. The cable core is from the inside to the The outer layer is the conductor, the insulating layer, the aluminum foil shielding layer, the braided shielding layer, and the isolation layer, and the protective layer is the insulating layer, the tensile layer, the aluminum foil shielding layer, the braided shielding layer, the wrapping layer, and the sheath from the inside to the outside. Layer, heat-absorbing coating, in general, the utility model has tensile, durable and high temperature resistance, improves the EMC characteristics of the cable, effectively improves the anti-electromagnetic interference ability of the cable, improves the service life of the cable, improves the stability of the signal in the cable, and improves The safety and operability of the automobile are conducive to market promotion and application, and have the advantages of extremely high use value.

Description

一种新型汽车电缆A New Type of Automotive Cable

技术领域technical field

本实用新型属于汽车配件领域,涉及一种电缆,特别是一种新型汽车电缆。The utility model belongs to the field of automobile accessories, and relates to a cable, in particular to a novel automobile cable.

背景技术Background technique

随着我国汽车工业的迅猛发展,汽车的安全性、操作性、经济性、环保性与其电子化也得到的迅速发展。汽车安装的各种电子装置也逐渐增加,而汽车内配电缆电线作为汽车“神经系统”的重要组成,其使用量大大增加,因此,在汽车中布置线束以向这些电子装置传输所期望的电力和信号。对于汽车电缆,由于其分布范围广,用电功率大,相应的电压也高,对于线束的耐高压和耐高温性能提出了较高的要求,另外,大功率电器所带来的电磁辐射也较大,较大的电磁辐射对于汽车内一些精密部件会带来极大的影响,因此,对于线束的耐高压、耐高温以及辐射屏蔽的性能提出了更高的要求。目前,现有的汽车电缆仅有整体的单一屏蔽层,不能有效解决电缆内部缆芯之间的电磁干扰,对外界干扰的屏蔽能力较差,极易对电缆中的信号产生干扰,影响使用。With the rapid development of my country's automobile industry, the safety, operability, economy, environmental protection and electronization of automobiles have also been developed rapidly. The various electronic devices installed in the car are also gradually increasing, and the distribution cables and wires in the car, as an important part of the "nervous system" of the car, have greatly increased their use. Therefore, wiring harnesses are arranged in the car to transmit the desired power to these electronic devices and signal. For automotive cables, due to their wide distribution range, large power consumption, and high corresponding voltage, higher requirements are put forward for the high-voltage and high-temperature resistance of the wiring harness. In addition, the electromagnetic radiation brought by high-power electrical appliances is also relatively large. , Larger electromagnetic radiation will have a great impact on some precision components in the car. Therefore, higher requirements are put forward for the performance of high-voltage resistance, high-temperature resistance and radiation shielding of the wiring harness. At present, the existing automotive cables only have a single overall shielding layer, which cannot effectively solve the electromagnetic interference between the inner cores of the cable, and has poor shielding ability against external interference, which easily interferes with the signal in the cable and affects the use.

发明内容Contents of the invention

本实用新型的目的在于提供一种新型汽车电缆,抗拉耐用耐高温,完善电缆的EMC特性,有效提高电缆的防电磁干扰能力,提高电缆的使用寿命,提高电缆中信号的稳定性,提高汽车的安全性、操作性,利于市场推广应用,具有极高的使用价值。The purpose of this utility model is to provide a new type of automobile cable, which is resistant to tension, durability and high temperature, improves the EMC characteristics of the cable, effectively improves the anti-electromagnetic interference ability of the cable, improves the service life of the cable, improves the stability of the signal in the cable, and improves the performance of the automobile. Excellent safety and operability, which is conducive to market promotion and application, and has extremely high use value.

本实用新型的目的是这样实现的:一种新型汽车电缆,包括缆芯、接地线、防护层,所述的防护层将若干根缆芯和相同数量的接地线包裹在防护层中央,所述的缆芯自内向外依次为导体、绝缘层、铝箔屏蔽层、编织屏蔽层、隔离层,所述的防护层自内向外依次为绝缘层、抗拉层、铝箔屏蔽层、编织屏蔽层、绕包层、护套层、吸热涂层。The purpose of this utility model is achieved like this: a kind of novel automobile cable, comprises cable core, grounding wire, protective layer, and described protective layer wraps several cable cores and the same number of grounding wires in the center of protective layer, and described The cable cores are conductor, insulation layer, aluminum foil shielding layer, braided shielding layer, and isolation layer from inside to outside, and the protective layer is insulation layer, tensile layer, aluminum foil shielding layer, braided shielding layer, and winding layer from inside to outside. Cladding, sheathing, heat absorbing coatings.

所述的导体为镀锡细铜丝绕制而成。The conductor is made of tinned thin copper wire.

所述的绝缘层为热塑性弹性体材料。The insulating layer is thermoplastic elastomer material.

所述的隔离层为电缆用纤维纸带缠绕包裹。The isolation layer is wrapped around the cable with fiber paper tape.

所述的抗拉层为中间设置有细钢丝网的PVC材料层。The tensile layer is a PVC material layer with a fine steel wire mesh in the middle.

所述的绕包层为无纺布带绕包。The wrapping layer is wrapped with a non-woven fabric tape.

所述的护套层为辐照交联聚烯烃材料。The sheath layer is made of radiation cross-linked polyolefin material.

所述的吸热涂层为铝阳极氧化涂层。The heat absorbing coating is aluminum anodic oxidation coating.

本实用新型产生的有益效果是:一种新型汽车电缆,主要由缆芯、接地线、防护层构成,防护层将若干根缆芯和相同数量的接地线包裹在防护层中央,提高电缆的传输能力,完善EMC特性,缆芯自内向外依次为导体、绝缘层、铝箔屏蔽层、编织屏蔽层、隔离层,设置两层屏蔽层有效杜绝缆芯之间的相互干扰,导体为镀锡细铜丝绕制而成,提高缆芯的传输能力,保证缆芯的柔软性,防护层自内向外依次为绝缘层、抗拉层、铝箔屏蔽层、编织屏蔽层、绕包层、护套层、吸热涂层,绝缘层为热塑性弹性体材料,保证电缆的绝缘性能,隔离层为电缆用纤维纸带缠绕包裹,抗拉层为中间设置有细钢丝网的PVC材料层,有效提高电缆的抗拉伸能力,提高电缆的使用寿命,绕包层为无纺布带绕包,护套层为辐照交联聚烯烃材料,保证电缆的耐磨耐用,吸热涂层为铝阳极氧化涂层,提高电缆的耐高温能力,设置内外多层屏蔽层,有效提高电缆的防电磁干扰能力,保证信号传输的稳定。The beneficial effects produced by the utility model are: a new type of automobile cable, which is mainly composed of a cable core, a grounding wire, and a protective layer. The protective layer wraps several cable cores and the same number of grounding wires in the center of the protective layer to improve the cable transmission. Ability, improve EMC characteristics, the cable core from the inside to the outside is the conductor, insulation layer, aluminum foil shielding layer, braided shielding layer, isolation layer, two shielding layers are set to effectively prevent mutual interference between the cable cores, the conductor is tinned fine copper It is made of wire winding to improve the transmission capacity of the cable core and ensure the flexibility of the cable core. The protective layer is insulated layer, tensile layer, aluminum foil shielding layer, braided shielding layer, wrapping layer, sheath layer, Heat-absorbing coating, the insulating layer is made of thermoplastic elastomer material to ensure the insulation performance of the cable, the isolation layer is wrapped with fiber paper tape for the cable, and the tensile layer is a PVC material layer with a fine steel wire mesh in the middle, which effectively improves the resistance of the cable. Tensile ability, improve the service life of the cable, the wrapping layer is wrapped with non-woven tape, the sheath layer is made of radiation cross-linked polyolefin material, to ensure the wear resistance and durability of the cable, and the heat-absorbing coating is aluminum anodized coating , Improve the high temperature resistance of the cable, set the inner and outer multi-layer shielding layer, effectively improve the anti-electromagnetic interference ability of the cable, and ensure the stability of signal transmission.

总体上,本实用新型具有抗拉耐用耐高温,完善电缆的EMC特性,有效提高电缆的防电磁干扰能力,提高电缆的使用寿命,提高电缆中信号的稳定性,提高汽车的安全性、操作性,利于市场推广应用,具有极高的使用价值的优点。In general, the utility model has tensile, durable and high temperature resistance, improves the EMC characteristics of the cable, effectively improves the anti-electromagnetic interference ability of the cable, improves the service life of the cable, improves the stability of the signal in the cable, and improves the safety and operability of the car , is conducive to market promotion and application, and has the advantages of extremely high use value.

附图说明Description of drawings

图1为本实用新型的截面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of the utility model.

图2为本实用新型的缆芯截面结构示意图。Fig. 2 is a schematic diagram of the section structure of the cable core of the present invention.

图中:1、缆芯 2、接地线 3、防护层 4、导体 5、绝缘层 6、铝箔屏蔽层 7、编织屏蔽层 8、隔离层9、抗拉层 10、绕包层 11、护套层 12、吸热涂层 13、细钢丝网。In the figure: 1, cable core 2, ground wire 3, protective layer 4, conductor 5, insulating layer 6, aluminum foil shielding layer 7, braided shielding layer 8, isolation layer 9, tensile layer 10, wrapping layer 11, sheath Layer 12, heat absorbing coating 13, fine steel wire mesh.

具体实施方式Detailed ways

下面结合附图对本实用新型的实施例进一步的说明。Embodiments of the utility model are further described below in conjunction with the accompanying drawings.

实施例1Example 1

如附图1、2所示,一种新型汽车电缆,包括缆芯1、接地线2、防护层3,所述的防护层3将若干根缆芯1和相同数量的接地线2包裹在防护层3中央,所述的缆芯1自内向外依次为导体4、绝缘层5、铝箔屏蔽层6、编织屏蔽层7、隔离层8,所述的防护层3自内向外依次为绝缘层5、抗拉层9、铝箔屏蔽层6、编织屏蔽层7、绕包层10、护套层11、吸热涂层12。As shown in Figures 1 and 2, a new type of automotive cable includes a cable core 1, a grounding wire 2, and a protective layer 3. The protective layer 3 wraps several cable cores 1 and the same number of grounding wires 2 in a protective In the center of layer 3, the cable core 1 is sequentially composed of conductor 4, insulating layer 5, aluminum foil shielding layer 6, braided shielding layer 7, and isolation layer 8 from inside to outside, and the protective layer 3 is sequentially insulating layer 5 from inside to outside , Tensile layer 9, aluminum foil shielding layer 6, braided shielding layer 7, wrapping layer 10, sheath layer 11, heat absorbing coating 12.

所述的导体4为镀锡细铜丝绕制而成。The conductor 4 is formed by winding tinned fine copper wire.

所述的绝缘层5为热塑性弹性体材料。The insulating layer 5 is thermoplastic elastomer material.

所述的隔离层8为电缆用纤维纸带缠绕包裹。The isolation layer 8 is wrapped with fiber paper tape for cables.

所述的抗拉层9为中间设置有细钢丝网13的PVC材料层。The tensile layer 9 is a PVC material layer with a fine steel wire mesh 13 in the middle.

所述的绕包层10为无纺布带绕包。The wrapping layer 10 is wrapped with a non-woven fabric tape.

所述的护套层11为辐照交联聚烯烃材料。The sheath layer 11 is made of radiation cross-linked polyolefin material.

所述的吸热涂层12为铝阳极氧化涂层。The heat-absorbing coating 12 is an aluminum anodized coating.

本实用新型在使用时:一种新型汽车电缆,主要由缆芯、接地线、防护层构成,防护层将若干根缆芯和相同数量的接地线包裹在防护层中央,提高电缆的传输能力,完善EMC特性,缆芯自内向外依次为导体、绝缘层、铝箔屏蔽层、编织屏蔽层、隔离层,设置两层屏蔽层有效杜绝缆芯之间的相互干扰,导体为镀锡细铜丝绕制而成,提高缆芯的传输能力,保证缆芯的柔软性,防护层自内向外依次为绝缘层、抗拉层、铝箔屏蔽层、编织屏蔽层、绕包层、护套层、吸热涂层,绝缘层为热塑性弹性体材料,保证电缆的绝缘性能,隔离层为电缆用纤维纸带缠绕包裹,抗拉层为中间设置有细钢丝网的PVC材料层,有效提高电缆的抗拉伸能力,提高电缆的使用寿命,绕包层为无纺布带绕包,护套层为辐照交联聚烯烃材料,保证电缆的耐磨耐用,吸热涂层为铝阳极氧化涂层,提高电缆的耐高温能力,设置内外多层屏蔽层,有效提高电缆的防电磁干扰能力,保证信号传输的稳定。When the utility model is in use: a new type of automobile cable, mainly composed of a cable core, a grounding wire, and a protective layer. The protective layer wraps several cable cores and the same number of grounding wires in the center of the protective layer to improve the transmission capacity of the cable. Perfect EMC characteristics, the cable core is conductor, insulating layer, aluminum foil shielding layer, braided shielding layer, and isolation layer from the inside to the outside, and two layers of shielding layer are set to effectively prevent mutual interference between the cable cores. The conductor is tinned thin copper wire wound Made of aluminum foil to improve the transmission capacity of the cable core and ensure the flexibility of the cable core. The protective layer from the inside to the outside is an insulating layer, a tensile layer, an aluminum foil shielding layer, a braided shielding layer, a wrapping layer, a sheath layer, and a heat-absorbing layer. Coating, the insulating layer is made of thermoplastic elastomer material to ensure the insulation performance of the cable, the isolation layer is wrapped with fiber paper tape for the cable, and the tensile layer is a PVC material layer with a thin steel wire mesh in the middle, which effectively improves the tensile resistance of the cable ability, improve the service life of the cable, the wrapping layer is wrapped with non-woven fabric, the sheath layer is made of radiation cross-linked polyolefin material, to ensure the wear resistance and durability of the cable, and the heat-absorbing coating is aluminum anodized coating, which improves The high temperature resistance of the cable, the inner and outer multi-layer shielding layer is set, which can effectively improve the anti-electromagnetic interference ability of the cable and ensure the stability of signal transmission.

总体上,本实用新型具有抗拉耐用耐高温,完善电缆的EMC特性,有效提高电缆的防电磁干扰能力,提高电缆的使用寿命,提高电缆中信号的稳定性,提高汽车的安全性、操作性,利于市场推广应用,具有极高的使用价值的优点。In general, the utility model has tensile, durable and high temperature resistance, improves the EMC characteristics of the cable, effectively improves the anti-electromagnetic interference ability of the cable, improves the service life of the cable, improves the stability of the signal in the cable, and improves the safety and operability of the car , is conducive to market promotion and application, and has the advantages of extremely high use value.

Claims (8)

1.一种新型汽车电缆,包括缆芯、接地线、防护层,其特征在于:所述的防护层将若干根缆芯和相同数量的接地线包裹在防护层中央,所述的缆芯自内向外依次为导体、绝缘层、铝箔屏蔽层、编织屏蔽层、隔离层,所述的防护层自内向外依次为绝缘层、抗拉层、铝箔屏蔽层、编织屏蔽层、绕包层、护套层、吸热涂层。1. A novel automobile cable, comprising cable core, grounding wire, protective layer, is characterized in that: described protective layer wraps some cable cores and the same number of grounding wires in the central layer of protective layer, and described cable core automatically From the inside to the outside, there are conductors, insulating layers, aluminum foil shielding layers, braided shielding layers, and isolation layers. Jacket, heat-absorbing coating. 2.根据权利要求1所述的一种新型汽车电缆,其特征在于:所述的导体为镀锡细铜丝绕制而成。2. A new type of automobile cable according to claim 1, characterized in that: said conductor is made of thin tinned copper wire. 3.根据权利要求1所述的一种新型汽车电缆,其特征在于:所述的绝缘层为热塑性弹性体材料。3. A new type of automobile cable according to claim 1, characterized in that: said insulating layer is made of thermoplastic elastomer material. 4.根据权利要求1所述的一种新型汽车电缆,其特征在于:所述的隔离层为电缆用纤维纸带缠绕包裹。4. A new type of automotive cable according to claim 1, characterized in that: said isolation layer is wrapped with a fiber paper tape for the cable. 5.根据权利要求1所述的一种新型汽车电缆,其特征在于:所述的抗拉层为中间设置有细钢丝网的PVC材料层。5. A new type of automobile cable according to claim 1, characterized in that: the tensile layer is a PVC material layer with a thin steel wire mesh in the middle. 6.根据权利要求1所述的一种新型汽车电缆,其特征在于:所述的绕包层为无纺布带绕包。6. A new type of automobile cable according to claim 1, characterized in that: said wrapping layer is wrapped with a non-woven tape. 7.根据权利要求1所述的一种新型汽车电缆,其特征在于:所述的护套层为辐照交联聚烯烃材料。7. A new type of automobile cable according to claim 1, characterized in that: said sheath layer is made of radiation cross-linked polyolefin material. 8.根据权利要求1所述的一种新型汽车电缆,其特征在于:所述的吸热涂层为铝阳极氧化涂层。8. A new type of automobile cable according to claim 1, characterized in that: said heat-absorbing coating is aluminum anodized coating.
CN201721712768.7U 2017-12-11 2017-12-11 A kind of new automobile cable Expired - Fee Related CN207572134U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109545453A (en) * 2018-11-02 2019-03-29 江苏亨通电子线缆科技有限公司 A kind of charging pile cable having high shielding
CN112635104A (en) * 2020-11-19 2021-04-09 马鞍山安慧智电子科技有限公司 Low-capacitance longitudinal differential protection control cable for subway communication

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109545453A (en) * 2018-11-02 2019-03-29 江苏亨通电子线缆科技有限公司 A kind of charging pile cable having high shielding
CN112635104A (en) * 2020-11-19 2021-04-09 马鞍山安慧智电子科技有限公司 Low-capacitance longitudinal differential protection control cable for subway communication

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