CN207563549U - A continuous die capable of trimming, punching and drawing - Google Patents
A continuous die capable of trimming, punching and drawing Download PDFInfo
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- CN207563549U CN207563549U CN201721570836.0U CN201721570836U CN207563549U CN 207563549 U CN207563549 U CN 207563549U CN 201721570836 U CN201721570836 U CN 201721570836U CN 207563549 U CN207563549 U CN 207563549U
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- 238000004080 punching Methods 0.000 title claims abstract description 107
- 238000009966 trimming Methods 0.000 title abstract description 88
- 238000007493 shaping process Methods 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000000750 progressive effect Effects 0.000 claims abstract 10
- 238000005520 cutting process Methods 0.000 claims description 42
- 239000002184 metal Substances 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910002804 graphite Inorganic materials 0.000 claims description 6
- 239000010439 graphite Substances 0.000 claims description 6
- 230000000670 limiting effect Effects 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000010009 beating Methods 0.000 abstract 1
- 238000010008 shearing Methods 0.000 abstract 1
- 239000011230 binding agent Substances 0.000 description 42
- 238000007667 floating Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及模具技术领域,更具体地说,是涉及一种可整形剪边冲孔及拉延的连续模。The utility model relates to the technical field of moulds, in particular to a continuous die capable of shaping, trimming, punching and drawing.
背景技术Background technique
冲压模具,是在冷冲压加机中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模);冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。冲压模具是冲压生产必不可少的工艺装备,是技术密集型产品。冲压件的质量、生产效率以及生产成本等,与模具设计和制造有直接关系。模具设计与制造技术水平的高低,是衡量一个国家产品制造水平高低的重要标志之一,在很大程度上决定着产品的质量、效益和新产品的开发能力。Stamping die is a special process equipment for processing materials (metal or non-metal) into parts (or semi-finished products) in cold stamping machines, called cold stamping dies (commonly known as cold stamping dies); stamping is done at room temperature , A pressure processing method that uses a mold installed on a press to apply pressure to the material to cause separation or plastic deformation to obtain the required parts. Stamping die is an indispensable process equipment for stamping production, and it is a technology-intensive product. The quality, production efficiency and production cost of stamping parts are directly related to the design and manufacture of molds. The level of mold design and manufacturing technology is one of the important symbols to measure the level of a country's product manufacturing, which largely determines the quality, efficiency and new product development capabilities of products.
冲压模具的形式很多,冲模也依工作性质,模具构造,模具材料三方面来分类,(1)冲裁模沿封闭或敞开的轮廓线使材料产生分离的模具。如落料模、冲孔模、切断模、切口模、切边模、剖切模等。(2)弯曲模使板料毛坯或其他坯料沿着直线(弯曲线)产生弯曲变形,从而获得一定角度和形状的工件的模具。(3)拉深模是把板料毛坯制成开口空心件,或使空心件进一步改变形状和尺寸的模具。(4)成形模是将毛坯或半成品工件按图凸、凹模的形状直接复制成形,而材料本身仅产生局部塑性变形的模具。如胀形模、缩口模、扩口模、起伏成形模、翻边模、整形模等。There are many forms of stamping dies, and the stamping dies are also classified according to the nature of the work, the structure of the die, and the material of the die. (1) The die is a die that separates the material along the closed or open contour. Such as blanking die, punching die, cutting die, notch die, trimming die, cutting die, etc. (2) The bending die makes the sheet metal blank or other blanks bend and deform along a straight line (bending line), so as to obtain a die with a certain angle and shape of the workpiece. (3) The drawing die is a mold that makes the sheet blank into an open hollow part, or further changes the shape and size of the hollow part. (4) The forming mold is a mold that directly copies the rough or semi-finished workpiece according to the shape of the convex and concave molds in the figure, and the material itself only produces local plastic deformation. Such as bulging die, shrinking die, expanding die, undulating forming die, flanging die, shaping die, etc.
在现有的生产汽车零部件的冲压模具中,大部分采用一个冲压模具只加工一个工序,如果需要加工一个产品,需要设计各个工序的模具,不但在设计模具上要花费大量的时间和精力,而且要经过很长一个周期调试,直到后面的批量生产中也需要更多人力,无疑增加了生产的成本。In the existing stamping dies for the production of auto parts, most of them use one stamping die to process only one process. If you need to process a product, you need to design the dies for each process. Not only does it take a lot of time and energy to design the dies, And after a long period of debugging, more manpower will be needed in the subsequent mass production, which will undoubtedly increase the cost of production.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的上述缺陷,提供一种可整形剪边冲孔及拉延的连续模。The purpose of the utility model is to overcome the above-mentioned defects in the prior art, and provide a continuous die capable of trimming, trimming, punching and drawing.
为实现上述目的,本实用新型提供了一种可整形剪边冲孔及拉延的连续模,包括下模结构和上模结构,所述下模结构具有下模本体、拉延下模仁、拉延浮料座、下拉延镶块、浮料座限位块、第一下剪边镶块、第一直冲孔凹模、侧冲孔斜楔驱动座、侧冲孔凹模、第二下剪边镶块、第二直冲孔凹模、整形下模仁、导套和钣件导正架,所述拉延下模仁、第一下剪边镶块、第二下剪边镶块和整形下模仁分别按顺序依次装设在下模本体上,所述拉延浮料座活动安装在拉延下模仁的外边缘,所述下拉延镶块装设在拉延浮料座上并位于拉延下模仁的两侧,所述浮料座限位块装设在下模本体上并与拉延浮料座的侧边部位限位配合,所述第一直冲孔凹模装设在第一下剪边镶块上,所述第二直冲孔凹模装设在第二下剪边镶块上,所述侧冲孔斜楔驱动座和侧冲孔凹模分别装设在第一下剪边镶块与第二下剪边镶块之间,所述侧冲孔斜楔驱动座正对着侧冲孔凹模,所述导套位于下模本体的四个边角部位,所述钣件导正架分别装设在拉延下模仁的两侧、第一下剪边镶块的两侧、第二下剪边镶块的两侧和整形下模仁的两侧,所述上模结构具有上模本体、拉延压料板、上拉延镶块、剪边压料板、剪边压料板限位块、第一上剪边镶块、第一直冲孔凸模、第一直冲孔凸模固定座、侧冲孔斜楔滑块、侧冲孔斜楔滑块配合座、侧冲孔凸模、第二上剪边镶块、第二直冲孔凸模、第二直冲孔凸模固定座、整形压料板、整形压料板限位块、上整形镶块、螺旋弹簧和导柱,所述拉延压料板、剪边压料板和整形压料板按顺序装设在上模本体上,所述上拉延镶块分两排装设在拉延压料板上,所述剪边压料板限位块装设在上模本体上并与剪边压料板的端部部位限位配合,所述第一上剪边镶块位于剪边压料板的一侧与拉延压料板之间,所述第二上剪边镶块位于剪边压料板的另一侧与整形压料板之间,所述第一直冲孔凸模通过第一直冲孔凸模固定座装设在上模本体上并位于第一上剪边镶块的侧边,所述第二直冲孔凸模通过第二直冲孔凸模固定座装设在上模本体上并位于第二上剪边镶块的侧边,所述侧冲孔斜楔滑块与装设在第一上剪边镶块与第二上剪边镶块之间的侧冲孔斜楔滑块配合座滑动连接,所述侧冲孔凸模装设在侧冲孔斜楔滑块上,所述侧冲孔斜楔滑块在合模时与侧冲孔斜楔驱动座滑动配合,从而使侧冲孔凸模穿过剪边压料板插置于侧冲孔凹模内,所述整形压料板限位块装设在上模本体上并与整形压料板的端部部位限位配合,所述上整形镶块装设在上模本体上并位于整形压料板的两侧,所述螺旋弹簧装设在上模本体与剪边压料板之间和上模本体与整形压料板之间,所述导柱装设在上模本体的四个边角处并分别插置于相应的导套内。In order to achieve the above object, the utility model provides a continuous die capable of trimming, trimming, punching and drawing, including a lower die structure and an upper die structure. The lower die structure has a lower die body, a drawing lower die core, Drawing float seat, pull down insert, limit block for float seat, first lower trimming insert, first straight punching die, side punching wedge driving seat, side punching die, second The lower trimming insert, the second straight punching die, the shaping lower die core, the guide sleeve and the sheet metal guiding frame, the drawing lower die core, the first lower trimming insert, the second lower trimming insert The block and the reshaping lower mold core are respectively installed on the lower mold body in sequence, the drawing floating material seat is movably installed on the outer edge of the drawing lower mold core, and the drawing drawing insert is installed on the drawing floating material seat and located on both sides of the drawing lower die core, the floating material seat limit block is installed on the lower die body and cooperates with the side parts of the drawing floating material seat for limit cooperation, and the first straight punching die Installed on the first lower trimming insert, the second straight punching die is installed on the second lower trimming insert, the side punching wedge drive seat and the side punching die are respectively installed Located between the first lower trimming insert and the second lower trimming insert, the side punching wedge drive seat is facing the side punching die, and the guide sleeve is located on the four sides of the lower die body At the corners, the guide frames of the sheet metal parts are respectively installed on both sides of the drawing lower die core, on both sides of the first lower trimming insert, on both sides of the second lower trimming insert, and on the inner side of the shaping lower die core. On both sides, the upper mold structure has an upper mold body, a drawing binder, an upper drawing insert, a trimming binder, a trimming binder limit block, a first upper trimming insert, a first Straight punching punch, first straight punching punch holder, side punching wedge slider, side punching wedge slider matching seat, side punching punch, second upper trimming insert, second straight punching punch, second Straight punching punch holder, shaping binder, shaping binder limit block, upper shaping insert, coil spring and guide post, the drawing binder, trimming binder and shaping binder are in order Installed on the upper die body, the upper drawing inserts are installed on the drawing press plate in two rows, and the trimming press plate limit block is installed on the upper die body and is connected with the trimming press plate. The end part of the material plate is limited and matched, the first upper trimming insert is located between one side of the trimming binder and the drawing binder, and the second upper trimming insert is located between the trimming press Between the other side of the material plate and the shaping pressure plate, the first straight punching punch is installed on the upper die body through the first straight punching punch fixing seat and is located on the side of the first upper trimming insert, so The second straight punching punch is installed on the upper die body through the second straight punching punch holder and is located on the side of the second upper trimming insert, and the side punching wedge slider is installed on the first upper The side punching wedge slider between the trimming insert and the second upper trimming insert is slidingly connected with the seat, the side punching punch is installed on the side punching wedge slider, and the side punching wedge slider The wedge slider slides and cooperates with the driving seat of the side punching inclined wedge when closing the mold, so that the side punching punch passes through the trimming binder plate and is inserted into the side punching die. It is arranged on the body of the upper mold and is limitedly matched with the end of the shaping pressure plate. The upper shaping insert is installed on the body of the upper mold and is located on both sides of the shaping pressure plate. The coil spring is installed between the upper die body and the trimming binder plate and between the upper die body and the shaping binder plate, and the guide posts are installed at the four corners of the upper die body and inserted into the corresponding guide sleeve.
作为优选的实施方式,所述下模本体的侧边装设有用于在运输时与上模本体进行锁模的运输锁模连接板。As a preferred embodiment, the side of the lower mold body is provided with a transportation mold locking connecting plate for mold locking with the upper mold body during transportation.
作为优选的实施方式,所述下模本体上装设有行程限位块。As a preferred embodiment, the lower mold body is provided with a stroke limiting block.
作为优选的实施方式,所述下模本体和上模本体的侧边分别装设有起吊棒。As a preferred embodiment, the sides of the lower mold body and the upper mold body are respectively equipped with lifting rods.
作为优选的实施方式,所述导套设置为带有石墨层的自润滑导套,所述导柱设置为带有石墨层的自润滑导柱。As a preferred embodiment, the guide bush is configured as a self-lubricating guide bush with a graphite layer, and the guide post is configured as a self-lubricating guide post with a graphite layer.
作为优选的实施方式,所述拉延压料板、剪边压料板和整形压料板上分别装设有用于汽车钣件脱料的弹簧柱塞。As a preferred embodiment, the drawing binder, the edge trimming binder and the shaping binder are respectively equipped with spring plungers for stripping the automobile sheet parts.
作为优选的实施方式,所述下模本体的四个边角部位分别装设有用于在运输时使下模本体与上模本体保持间距的保管块,所述保管块通过合页与下模本体实现可翻转连接。As a preferred embodiment, the four corners of the lower mold body are respectively equipped with storage blocks for keeping the distance between the lower mold body and the upper mold body during transportation, and the storage blocks are connected to the lower mold body through hinges. Implement reversible connections.
作为优选的实施方式,所述上模本体上装设有用于防止螺旋弹簧过度变形的方形隔板,所述方形隔板分别位于剪边压料板和整形压料板的上方。As a preferred embodiment, the upper mold body is provided with a square spacer for preventing excessive deformation of the coil spring, and the square spacer is respectively located above the trimming binder and the shaping binder.
作为优选的实施方式,所述下模本体上装设有废料滑道和分别位于第一下剪边镶块和第二下剪边镶块的侧边且与其相垂直的废料切断块。As a preferred embodiment, the lower mold body is provided with waste slides and waste cut-off blocks which are respectively located on the sides of the first lower trimming block and the second lower trimming block and are perpendicular to them.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
本实用新型的结构设计合理,在一次冲压过程中可完成拉延、剪边、直冲孔、侧冲孔和整形等多个工序,自动化程度高,运行可靠,降低了工人的劳动强度,提高了生产效率。The structure design of the utility model is reasonable, and multiple processes such as drawing, trimming, straight punching, side punching and shaping can be completed in one stamping process, with high degree of automation and reliable operation, which reduces the labor intensity of workers and improves production efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1是本实用新型提供的可整形剪边冲孔及拉延的连续模的结构示意图;Fig. 1 is the structural representation of the continuous die that can be shaped, trimmed, punched and drawn by the utility model;
图2是本实用新型提供的下模结构的结构示意图;Fig. 2 is the structural representation of the lower mold structure provided by the utility model;
图3是本实用新型提供的上模结构的结构示意图;Fig. 3 is the structural representation of the upper mold structure provided by the utility model;
图4是本实用新型提供的上模结构隐去压料板后的结构示意图;Fig. 4 is the structural schematic view of the upper die structure provided by the utility model after the binder plate is hidden;
图5是本实用新型提供的上模结构的局部结构放大图;Fig. 5 is the partial structural enlarged view of upper mold structure provided by the utility model;
图6是本实用新型提供的直冲孔凹模和直冲孔凸模的结构示意图;Fig. 6 is a schematic structural view of the straight punching die and the straight punching punch provided by the utility model;
图7是本实用新型提供的三块压料板的结构示意图。Fig. 7 is a structural schematic diagram of three pressing plates provided by the utility model.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参考图1,本实用新型的实施例提供了一种可整形剪边冲孔及拉延的连续模,包括下模结构和上模结构,下面结合附图对本实施例各个组成部分进行详细说明。Please refer to Figure 1, the embodiment of the present utility model provides a continuous die capable of trimming, trimming, punching and drawing, including a lower die structure and an upper die structure. .
如图2所示,下模结构具有下模本体1、拉延下模仁2、拉延浮料座3、下拉延镶块4、浮料座限位块5、第一下剪边镶块6、第一直冲孔凹模7、侧冲孔斜楔驱动座8、侧冲孔凹模9、第二下剪边镶块10、第二直冲孔凹模11、整形下模仁12、导套13和用于将汽车钣件导正限位的钣件导正架14,拉延下模仁2、第一下剪边镶块6、第二下剪边镶块10和整形下模仁12分别按顺序依次装设在下模本体1上,拉延浮料座3活动安装在拉延下模仁2的外边缘,下拉延镶块4装设在拉延浮料座3上并位于拉延下模仁2的两侧,浮料座限位块5装设在下模本体1上并与拉延浮料座3的侧边部位限位配合,第一直冲孔凹模7装设在第一下剪边镶块6上,第二直冲孔凹模11装设在第二下剪边镶块10上,侧冲孔斜楔驱动座8和侧冲孔凹模9分别装设在第一下剪边镶块6与第二下剪边镶块10之间,侧冲孔斜楔驱动座8正对着侧冲孔凹模9,导套13位于下模本体1的四个边角部位,钣件导正架14分别装设在拉延下模仁2的两侧、第一下剪边镶块6的两侧、第二下剪边镶块10的两侧和整形下模仁12的两侧。As shown in Figure 2, the lower die structure has a lower die body 1, a drawing lower die core 2, a drawing floating seat 3, a drawing insert 4, a floating seat limit block 5, and a first lower trimming insert 6. The first straight punching die 7, the side punching wedge drive seat 8, the side punching die 9, the second lower trimming block 10, the second straight punching die 11, and the shaping lower die core 12 , the guide sleeve 13 and the sheet metal guide frame 14 for guiding and limiting the automobile sheet parts, the drawing lower mold core 2, the first lower trimming insert 6, the second lower trimming insert 10 and the shaping lower The die cores 12 are respectively installed on the lower die body 1 in sequence, the drawing floating material seat 3 is movably installed on the outer edge of the drawing lower die core 2, the drawing inserts 4 are installed on the drawing floating material seat 3 and Located on both sides of the drawing lower die core 2, the floating material seat limit block 5 is installed on the lower die body 1 and cooperates with the side parts of the drawing floating material seat 3 for limit cooperation, and the first straight punching die 7 is installed Set on the first lower trimming insert 6, the second straight punching die 11 is installed on the second lower trimming insert 10, the side punching wedge driving seat 8 and the side punching die 9 are installed respectively Set between the first lower trimming insert 6 and the second lower trimming insert 10, the side punching wedge drive seat 8 is facing the side punching die 9, and the guide sleeve 13 is located on the four corners of the lower die body 1. At the corners, the guide frames 14 are installed respectively on both sides of the lower drawing die core 2, on both sides of the first lower trimming insert 6, on both sides of the second lower trimming insert 10 and on the shaping Both sides of lower mold kernel 12.
如图3至图7所示,上模结构具有上模本体15、拉延压料板16、上拉延镶块17、剪边压料板18、剪边压料板限位块19、第一上剪边镶块20(第一上剪边刀)、第一直冲孔凸模22(第一直冲头)、第一直冲孔凸模固定座23、侧冲孔斜楔滑块24、侧冲孔斜楔滑块配合座25、侧冲孔凸模26(侧冲头)、第二上剪边镶块27(第一上剪边刀)、第二直冲孔凸模28(第二直冲头)、第二直冲孔凸模固定座29、整形压料板30、整形压料板限位块31、上整形镶块32、螺旋弹簧33和导柱34,拉延压料板16、剪边压料板18和整形压料板30按顺序装设在上模本体15上,上拉延镶块17分两排装设在拉延压料板16上,剪边压料板限位块19装设在上模本体15上并与剪边压料板18的端部部位限位配合,第一上剪边镶块20位于剪边压料板18的一侧与拉延压料板16之间,第二上剪边镶块27位于剪边压料板18的另一侧与整形压料板30之间,第一直冲孔凸模22通过第一直冲孔凸模固定座23装设在上模本体15上并位于第一上剪边镶块20的侧边,第二直冲孔凸模28通过第二直冲孔凸模固定座29装设在上模本体15上并位于第二上剪边镶块27的侧边,侧冲孔斜楔滑块24与装设在第一上剪边镶块20与第二上剪边镶块27之间的侧冲孔斜楔滑块配合座25滑动连接,侧冲孔凸模26装设在侧冲孔斜楔滑块24上,侧冲孔斜楔滑块24在合模时与侧冲孔斜楔驱动座8滑动配合,从而使侧冲孔凸模26穿过剪边压料板18插置于侧冲孔凹模9内,整形压料板限位块31装设在上模本体15上并与整形压料板30的端部部位限位配合,上整形镶块32装设在上模本体15上并位于整形压料板30的两侧,螺旋弹簧33装设在上模本体15与剪边压料板18之间和上模本体15与整形压料板30之间,导柱34装设在上模本体15的四个边角处并分别插置于相应的导套13内。As shown in Figures 3 to 7, the structure of the upper die has an upper die body 15, a drawing binder 16, an upper drawing insert 17, a trimming binder 18, a trimming binder limiting block 19, a One upper trimming insert 20 (the first upper trimming knife), the first straight punch punch 22 (the first straight punch), the first straight punch punch holder 23, the side punch wedge slider 24, the side punch Hole inclined wedge slide block matching seat 25, side punching punch 26 (side punch), the second upper trimming insert 27 (the first upper trimming knife), the second straight punching punch 28 (the second straight punch), The second straight punching punch holder 29, shaping binder 30, shaping binder limit block 31, upper shaping insert 32, coil spring 33 and guide post 34, drawing binder 16, trimming binder 18 and the shaping binder 30 are installed on the upper die body 15 in sequence, the upper drawing inserts 17 are divided into two rows and installed on the drawing binder 16, and the trimming binder limit block 19 is installed on the On the upper die body 15 and in limited fit with the end portion of the trimming binder 18, the first upper trimming insert 20 is located between one side of the trimming binder 18 and the drawing binder 16, the second The second upper trimming insert 27 is located between the other side of the trimming binder 18 and the shaping binder 30, and the first straight punching punch 22 is installed on the upper die body 15 through the first straight punching punch holder 23 And be positioned at the side of the first upper trimming insert 20, the second straight punching punch 28 is installed on the upper mold body 15 by the second straight punching punch holder 29 and is positioned at the side of the second upper trimming insert 27 , the side punching wedge slider 24 is slidably connected with the side punching wedge slider matching seat 25 installed between the first upper trimming insert 20 and the second upper trimming insert 27, and the side punching punch 26 Installed on the side punching wedge slider 24, the side punching wedge slider 24 slides and fits with the side punching wedge driving seat 8 when the mold is closed, so that the side punching punch 26 passes through the trimming binder plate 18 is inserted in the side punching die 9, and the shaping clamp block 31 is installed on the upper die body 15 and cooperates with the end portion of the shaping clamp 30, and the upper shaping insert 32 is installed On the upper die body 15 and on both sides of the shaping binder plate 30, the coil spring 33 is installed between the upper die body 15 and the trimming binder plate 18 and between the upper die body 15 and the shaping binder plate 30, The guide pillars 34 are installed at the four corners of the upper mold body 15 and are respectively inserted into the corresponding guide sleeves 13 .
下模本体1的侧边装设有用于在运输时与上模本体15进行锁模的运输锁模连接板35。使用时,运输锁模连接板35的两端可通过螺丝锁固在下模本体1和上模本体15上,使下模本体1和上模本体15不会随意摆动或偏位,防止上模和下模发生磨损。The side of the lower mold body 1 is provided with a transportation mold locking connecting plate 35 for mold locking with the upper mold body 15 during transportation. During use, the two ends of the transportation mold locking connecting plate 35 can be locked on the lower mold body 1 and the upper mold body 15 by screws, so that the lower mold body 1 and the upper mold body 15 will not swing or be biased at will, preventing the upper mold and the upper mold body The lower die is worn.
下模本体1上装设有行程限位块36,用于限制上模本体的向下移动,起保护作用。The lower mold body 1 is provided with a stroke limit block 36, which is used to limit the downward movement of the upper mold body and plays a protective role.
下模本体1和上模本体15的侧边分别装设有起吊棒37,该起吊棒与起吊装置的起吊钩配合连接。The sides of the lower mold body 1 and the upper mold body 15 are respectively equipped with lifting rods 37, and the lifting rods are connected with the lifting hooks of the lifting device.
在本实施例中,导套13可以优选设置为带有石墨层的自润滑导套,导柱34可以优选设置为带有石墨层的自润滑导柱,其有利于导柱与导套的接触,延长了设备的使用寿命。In this embodiment, the guide bush 13 can preferably be set as a self-lubricating guide bush with a graphite layer, and the guide post 34 can preferably be set as a self-lubricating guide post with a graphite layer, which facilitates the contact between the guide post and the guide bush , prolong the service life of the equipment.
拉延压料板16、剪边压料板18和整形压料板30上分别装设有用于汽车钣件脱料的弹簧柱塞38,其可防止汽车钣件卡死在压料板上。A spring plunger 38 for stripping the automobile sheet is respectively installed on the drawing hold 16, trimming hold 18 and shaping hold 30, which can prevent the automobile sheet from being stuck on the hold.
下模本体1的四个边角部位分别装设有用于在运输时使下模本体1与上模本体15保持间距的保管块39,保管块39通过合页与下模本体1实现可翻转连接。工作时,保管块39可以翻转下来,运输时,可以将保管块39翻转上来,支撑着下模本体1和上模本体15,使下模本体1与上模本体15之间保持间距,保护各个压料板的型面,防止部件之间不必要的碰撞。The four corners of the lower mold body 1 are respectively equipped with storage blocks 39 for keeping the distance between the lower mold body 1 and the upper mold body 15 during transportation, and the storage blocks 39 are reversibly connected to the lower mold body 1 through hinges. . During work, the storage block 39 can be turned over, and during transportation, the storage block 39 can be turned up to support the lower die body 1 and the upper die body 15, so that the distance between the lower die body 1 and the upper die body 15 is maintained to protect each The profile of the hold-down plate prevents unnecessary collisions between components.
上模本体15上装设有用于防止螺旋弹簧33过度变形的方形隔板40,方形隔板40分别位于剪边压料板18和整形压料板30的上方。The upper mold body 15 is provided with a square partition 40 for preventing excessive deformation of the coil spring 33 , and the square partition 40 is respectively located above the trimming binder 18 and the shaping binder 30 .
下模本体1上装设有废料滑道42和分别位于第一下剪边镶块6和第二下剪边镶块10的侧边且与其相垂直的废料切断块41。剪边后的废料可以通过废料切断块41切断,有利于钣件废料滑落到废料滑道进行卸料。The lower mold body 1 is provided with a scrap slideway 42 and scrap cut-off blocks 41 respectively located on the sides of the first lower trimming block 6 and the second lower trimming block 10 and perpendicular thereto. The scrap after edge trimming can be cut off by the scrap cutting block 41, which is beneficial for sheet metal scrap to slide down to the scrap chute for unloading.
在模具合模的过程中,整个上模结构向下移动,当汽车钣件输送到拉延工位时,拉延压料板16能够压住位于拉延下模仁2上的汽车钣件,下拉延镶块4能够与上拉延镶块17互相配合对汽车钣件进行拉延;当汽车钣件输送到第一剪边冲孔工位时,剪边压料板18能够压住汽车钣件,第一上剪边镶块20能够与第一下剪边镶块6互相配合对汽车钣件的一侧边进行剪边,第一直冲孔凸模22对汽车钣件进行直冲孔;当汽车钣件输送到第二剪边冲孔工位时,剪边压料板18能够压住汽车钣件,第二上剪边镶块27能够与第二下剪边镶块10互相配合对汽车钣件的另一侧边进行剪边,第二直冲孔凸模28对汽车钣件进行直冲孔,侧冲孔斜楔滑块24与侧冲孔斜楔驱动座8滑动配合,从而使侧冲孔凸模26穿过剪边压料板18插置于侧冲孔凹模9内对汽车钣件进行侧冲孔;当汽车钣件输送到整形工位时,整形压料板30能够压住汽车钣件,上整形镶块32能够与整形下模仁12互相配合对汽车钣件的两侧边进行整形。During the mold clamping process, the entire upper mold structure moves downwards. When the automobile sheet parts are transported to the drawing station, the drawing pressing plate 16 can press the automobile sheet parts on the drawing lower die core 2, The lower drawing insert 4 can cooperate with the upper drawing insert 17 to draw the automobile sheet; when the automobile sheet is transported to the first trimming and punching station, the trimming binder plate 18 can press the automobile sheet piece, the first upper trimming insert 20 can cooperate with the first lower trimming insert 6 to trim one side of the automobile panel, and the first straight punching punch 22 carries out straight punching to the automobile panel; When the automobile panel is transported to the second trimming and punching station, the trimming pressure plate 18 can press the automobile panel, and the second upper trimming insert 27 can cooperate with the second lower trimming insert 10 to form an alignment of the automobile. The other side of the sheet is trimmed, and the second straight punching punch 28 carries out straight punching to the automobile sheet, and the side punching wedge slider 24 is slidably matched with the side punching wedge driving seat 8, so that the side punching Hole punch 26 is inserted into side punching die 9 through side trimming binder plate 18 to carry out side punching to automobile sheet parts; Parts, the upper shaping insert 32 can cooperate with the shaping lower mold core 12 to carry out shaping on both sides of the automobile panel.
综上所述,本实用新型的结构设计合理,在一次冲压过程中可完成拉延、剪边、直冲孔、侧冲孔和整形等多个工序,自动化程度高,运行可靠,降低了工人的劳动强度,提高了生产效率。To sum up, the structure design of the utility model is reasonable, and multiple processes such as drawing, edge trimming, straight punching, side punching and shaping can be completed in one stamping process, with high degree of automation, reliable operation, and reduced labor costs. The labor intensity is improved, and the production efficiency is improved.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
Claims (9)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113828692A (en) * | 2021-08-31 | 2021-12-24 | 广州优得佳模具科技有限公司 | Front door center pillar inner plate stamping die and method |
| CN115069899A (en) * | 2022-06-24 | 2022-09-20 | 广州东昇机械有限公司 | In-mold stamping and riveting integrated structure and processing technology thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113828692A (en) * | 2021-08-31 | 2021-12-24 | 广州优得佳模具科技有限公司 | Front door center pillar inner plate stamping die and method |
| CN115069899A (en) * | 2022-06-24 | 2022-09-20 | 广州东昇机械有限公司 | In-mold stamping and riveting integrated structure and processing technology thereof |
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