CN207558499U - Composite post insulator press-connection machine - Google Patents
Composite post insulator press-connection machine Download PDFInfo
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- CN207558499U CN207558499U CN201721792674.5U CN201721792674U CN207558499U CN 207558499 U CN207558499 U CN 207558499U CN 201721792674 U CN201721792674 U CN 201721792674U CN 207558499 U CN207558499 U CN 207558499U
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Abstract
本实用新型公开了一种复合支柱绝缘子压接机，包括压接机主体、前支撑组件和后支撑组件，所述的前支撑组件和后支撑组件分别安装在压接机主体的前侧和后侧；所述的前支撑组件包括前导轨、前支撑架和前定位块；所述的后支撑组件包括后导轨、后支撑架和后定位块；所述的后定位块的后侧安装后定位气缸。本实用新型将前导轨和后导轨保持在同一水平内，进而保证了产品压接时，使产品保持水平，不偏差；本实用新型前后增加定位法兰盘，通过定位法兰盘上定位销与芯棒法兰上的孔定位，无需使用胶水粘接，保证产品的对穿孔定位准确；本实用新型可以通过前后定位块调好距离，保证金具压接在压接区内，不会导致废品。
The utility model discloses a crimping machine for composite pillar insulators, which comprises a crimping machine main body, a front support assembly and a rear support assembly, and the front support assembly and the rear support assembly are respectively installed on the front side and the rear of the crimping machine main body side; the front support assembly includes a front guide rail, a front support frame and a front positioning block; the rear support assembly includes a rear guide rail, a rear support frame and a rear positioning block; the rear side of the rear positioning block is installed and positioned cylinder. The utility model keeps the front guide rail and the rear guide rail at the same level, thereby ensuring that the product remains horizontal and does not deviate when the product is crimped; Hole positioning on the mandrel flange does not require glue bonding to ensure accurate positioning of the perforation of the product; the utility model can adjust the distance through the front and rear positioning blocks to ensure that the fittings are crimped in the crimping area without causing waste.
Description
技术领域technical field
本实用新型涉及复合支柱绝缘子的装配技术，特别是复合支柱绝缘子压接机。The utility model relates to the assembly technology of composite post insulators, in particular to a crimping machine for composite post insulators.
背景技术Background technique
复合支柱绝缘子是由芯棒、金具和伞套等配件组成。在复合支柱绝缘子的装配过程中，首先就需要将金具压接在芯棒的两端。但由于复合支柱绝缘子尺寸比较大，其中一些金具的对穿孔还有在一条直线上的要求，所以，在利用现有的压接机进行压接时，存在以下问题：Composite post insulators are composed of core rods, metal fittings and umbrella covers and other accessories. In the assembly process of composite post insulators, it is first necessary to crimp the fittings at both ends of the mandrel. However, due to the relatively large size of the composite post insulator, some of the fittings require the perforation to be on a straight line. Therefore, when using the existing crimping machine for crimping, there are the following problems:
1、需要人力去进行校准；1. Manpower is required for calibration;
2、金具需要用胶水先粘好，再压接，效率低；2. Fittings need to be glued first with glue, and then crimped, which is inefficient;
3、压接过程中有一定的偏差，对产品造质量成影响，甚至报废；3. There is a certain deviation in the crimping process, which will affect the quality of the product and even be scrapped;
4、由于每种产品的压接区不同，所以每次都需要重新调试定位的位置；4. Since the crimping area of each product is different, it is necessary to re-adjust the positioning position every time;
5、无支撑物，会导致产品不平，导致产品压接报废。5. Without support, the product will be uneven, and the product will be crimped and scrapped.
实用新型内容Utility model content
为解决现有技术存在的上述问题，本实用新型要设计一种装配效率高、产品成品率高、调试定位简单的复合支柱绝缘子压接机。In order to solve the above-mentioned problems in the prior art, the utility model is to design a composite post insulator crimping machine with high assembly efficiency, high product yield, and simple debugging and positioning.
为了实现上述目的，本实用新型的技术方案如下：复合支柱绝缘子压接机，包括压接机主体、前支撑组件和后支撑组件，所述的前支撑组件和后支撑组件分别安装在压接机主体的前侧和后侧；In order to achieve the above object, the technical solution of the utility model is as follows: a composite post insulator crimping machine, including a crimping machine main body, a front support assembly and a rear support assembly, and the front support assembly and the rear support assembly are respectively installed on the crimping machine the front and rear sides of the body;
所述的前支撑组件包括前导轨、前支撑架和前定位块；所述的前支撑架与压接机主体的前侧固定连接，前导轨安装在前导轨上，前定位块与前导轨滑动连接；所述的前定位块的后侧安装前法兰盘，所述的前法兰盘为可更换规格的法兰盘；The front support assembly includes a front guide rail, a front support frame and a front positioning block; the front support frame is fixedly connected to the front side of the main body of the crimping machine, the front guide rail is installed on the front guide rail, and the front positioning block slides with the front guide rail connection; the rear side of the front positioning block is equipped with a front flange, and the front flange is a flange of replaceable specifications;
所述的后支撑组件包括后导轨、后支撑架和后定位块；所述的后支撑架与压接机主体的后侧固定连接，后导轨安装在后导轨上，后定位块与后导轨滑动连接；所述的后定位块的前侧安装后法兰盘，所述的后法兰盘为可更换规格的法兰盘；所述的后定位块的后侧安装后定位气缸。The rear support assembly includes a rear guide rail, a rear support frame and a rear positioning block; the rear support frame is fixedly connected to the rear side of the main body of the crimping machine, the rear guide rail is installed on the rear guide rail, and the rear positioning block slides with the rear guide rail connection; the front side of the rear positioning block is installed with a rear flange, and the rear flange is a flange of replaceable specifications; the rear side of the rear positioning block is installed with a rear positioning cylinder.
进一步地，所述的前支撑架的上表面、后支撑架的上表面与压接机主体的动模上表面持平；所述的前导轨同时安装在前支撑架和动模上；所述的后导轨同时安装在后支撑架和动模上。Further, the upper surface of the front support frame and the upper surface of the rear support frame are flat with the upper surface of the movable mold of the main body of the crimping machine; the described front guide rail is installed on the front support frame and the movable mold at the same time; the described The rear guide rail is installed on the rear support frame and the moving mold at the same time.
进一步地，所述的前定位块为直角梯形块，前定位块的前侧面为倾斜面、后侧面为垂直面；所述的后定位块为直角梯形块，后定位块的后侧面为倾斜面、前侧面为垂直面。Further, the front positioning block is a right-angled trapezoidal block, the front side of the front positioning block is an inclined surface, and the rear side is a vertical surface; the rear positioning block is a right-angled trapezoidal block, and the rear side of the rear positioning block is an inclined surface , The front side is a vertical plane.
进一步地，所述的前定位块和后定位块形状相同，对称安装。Further, the front positioning block and the rear positioning block have the same shape and are installed symmetrically.
进一步地，所述的前导轨由多节导轨组成，根据产品的长短进行增长或缩短。Further, the front guide rail is composed of multi-section guide rails, which can be lengthened or shortened according to the length of the product.
进一步地，所述的后定位气缸的固定端安装在压接机主体上，移动端安装在后定位块上。Further, the fixed end of the rear positioning cylinder is installed on the main body of the crimping machine, and the moving end is installed on the rear positioning block.
与现有技术相比，本实用新型具有以下有益效果：Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型将前导轨和后导轨保持在同一水平内，进而保证了产品压接时，使产品保持水平，不偏差；1. The utility model keeps the front guide rail and the rear guide rail at the same level, thereby ensuring that the product remains level and does not deviate when the product is crimped;
2、本实用新型前后增加定位法兰盘，通过定位法兰盘上定位销与芯棒法兰上的孔定位，无需使用胶水粘接，保证产品的对穿孔定位准确；2. The utility model adds positioning flanges at the front and back, through the positioning pins on the positioning flanges and the holes on the mandrel flanges, no need to use glue for bonding, ensuring accurate positioning of the perforation of the product;
3、本实用新型可以通过前后定位块调好距离，保证金具压接在压接区内，不会导致废品；3. The utility model can adjust the distance through the front and rear positioning blocks to ensure that the fittings are crimped in the crimping area without causing waste;
4、本实用新型提高了工作效率。4. The utility model improves work efficiency.
5、本实用新型保证了工作过程中工人的安全性。5. The utility model ensures the safety of workers in the working process.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型与产品配套示意图。Fig. 2 is a supporting schematic diagram of the utility model and products.
图中：1、压接机主体，2、前导轨，3、前支撑架，4、前定位块，5、前法兰盘，6、后导轨，7、后支撑架，8、后定位块，9、后法兰盘，10、后定位气缸。In the figure: 1. Main body of crimping machine, 2. Front guide rail, 3. Front support frame, 4. Front positioning block, 5. Front flange, 6. Rear guide rail, 7. Rear support frame, 8. Rear positioning block , 9, the rear flange, 10, the rear positioning cylinder.
具体实施方式Detailed ways
下面结合附图对本实用新型进行进一步地描述。如图1-2所示，复合支柱绝缘子压接机，包括压接机主体1、前支撑组件和后支撑组件，所述的前支撑组件和后支撑组件分别安装在压接机主体1的前侧和后侧；Below in conjunction with accompanying drawing, the utility model is further described. As shown in Figure 1-2, the composite post insulator crimping machine includes a crimping machine main body 1, a front support assembly and a rear support assembly, and the front support assembly and the rear support assembly are installed on the front of the crimping machine main body 1 respectively. side and rear;
所述的前支撑组件包括前导轨2、前支撑架3和前定位块4；所述的前支撑架3与压接机主体1的前侧固定连接，前导轨2安装在前导轨2上，前定位块4与前导轨2滑动连接；所述的前定位块4的后侧安装前法兰盘5，所述的前法兰盘5为可更换规格的法兰盘；The front support assembly includes a front guide rail 2, a front support frame 3 and a front positioning block 4; the front support frame 3 is fixedly connected to the front side of the crimping machine main body 1, and the front guide rail 2 is installed on the front guide rail 2, The front positioning block 4 is slidingly connected with the front guide rail 2; the rear side of the front positioning block 4 is equipped with a front flange 5, and the front flange 5 is a flange of replaceable specifications;
所述的后支撑组件包括后导轨6、后支撑架7和后定位块8；所述的后支撑架7与压接机主体1的后侧固定连接，后导轨6安装在后导轨6上，后定位块8与后导轨6滑动连接；所述的后定位块8的前侧安装后法兰盘9，所述的后法兰盘9为可更换规格的法兰盘；所述的后定位块8的后侧安装后定位气缸10。The rear support assembly includes a rear guide rail 6, a rear support frame 7 and a rear positioning block 8; the rear support frame 7 is fixedly connected to the rear side of the crimping machine main body 1, and the rear guide rail 6 is installed on the rear guide rail 6, The rear positioning block 8 is slidingly connected with the rear guide rail 6; the rear flange 9 is installed on the front side of the rear positioning block 8, and the rear flange 9 is a flange of a replaceable specification; the rear positioning The rear side of the block 8 is fitted with a rear positioning cylinder 10 .
进一步地，所述的前支撑架3的上表面、后支撑架7的上表面与压接机主体1的动模上表面持平；所述的前导轨2同时安装在前支撑架3和动模上；所述的后导轨6同时安装在后支撑架7和动模上。Further, the upper surface of the front support frame 3 and the upper surface of the rear support frame 7 are flat with the upper surface of the movable mold of the crimping machine main body 1; the front guide rail 2 is installed on the front support frame 3 and the movable mold at the same time On; the rear guide rail 6 is installed on the rear support frame 7 and the movable mold at the same time.
进一步地，所述的前定位块4为直角梯形块，前定位块4的前侧面为倾斜面、后侧面为垂直面；所述的后定位块8为直角梯形块，后定位块8的后侧面为倾斜面、前侧面为垂直面。Further, the front positioning block 4 is a right-angled trapezoidal block, the front side of the front positioning block 4 is an inclined surface, and the rear side is a vertical surface; the rear positioning block 8 is a right-angled trapezoidal block, and the rear positioning block 8 The side is inclined and the front is vertical.
进一步地，所述的前定位块4和后定位块8形状相同，对称安装。Further, the front positioning block 4 and the rear positioning block 8 have the same shape and are installed symmetrically.
进一步地，所述的前导轨2由多节导轨组成，根据产品的长短进行增长或缩短。Further, the front guide rail 2 is composed of multi-section guide rails, which can be lengthened or shortened according to the length of the product.
进一步地，所述的后定位气缸10的固定端安装在压接机主体1上，移动端安装在后定位块8上。Further, the fixed end of the rear positioning cylinder 10 is installed on the main body 1 of the crimping machine, and the moving end is installed on the rear positioning block 8 .
本实用新型的装配方法如下：The assembly method of the present utility model is as follows:
A、在压接机主体1也就是现有的压接机前侧即操作侧安装前导轨2分节，可以加长或者缩短，下面用前支撑架3固定住，防止前导轨2偏移或者晃动对人员安全及产品质量造成影响；A. Install the front guide rail 2 section on the main body 1 of the crimping machine, which is the front side of the existing crimping machine, that is, the operating side, which can be lengthened or shortened. The front support frame 3 is used to fix the lower part to prevent the front guide rail 2 from shifting or shaking Impact on personnel safety and product quality;
B、在前导轨2上安装可移动的前定位块4，方便前后移动；B. Install a movable front positioning block 4 on the front guide rail 2 to facilitate forward and backward movement;
C、在前定位块4后侧面安装可更换的前法兰盘5，前法兰盘5的规格与产品规格相匹配，方便不同的产品压接使用不同的前法兰盘5；C. A replaceable front flange 5 is installed on the rear side of the front positioning block 4. The specifications of the front flange 5 match the product specifications, which is convenient for different products to crimp and use different front flanges 5;
D、在压接机主体1的后侧即操作侧的对侧也安装同一水平线上的后导轨6不需要过长，用后支撑架7固定；D. Install the rear guide rail 6 on the same horizontal line on the rear side of the main body 1 of the crimping machine, that is, on the opposite side of the operation side. It does not need to be too long, and it is fixed with the rear support frame 7;
E、在后导轨6上安装后定位块8，可以在后导轨6上滑动；E, the rear positioning block 8 is installed on the rear guide rail 6, and can slide on the rear guide rail 6;
F、在后定位块8的前侧也安装可更换的后法兰盘9，后法兰盘9与前法兰盘5规格一致；F. A replaceable rear flange 9 is also installed on the front side of the rear positioning block 8, and the specifications of the rear flange 9 are consistent with those of the front flange 5;
G、在后定位块8的后方安装后定位气缸10，后定位气缸10通过气压推动后定位块8移动，方便产品的后定位准确压接区保证芯棒压接在金具的压接区内：将金具套在芯棒内，当金具穿到芯棒顶端时，压接时要求金具的边缘和芯棒的边缘不承受压力，以免压碎。G. Install the rear positioning cylinder 10 behind the rear positioning block 8, and the rear positioning cylinder 10 pushes the rear positioning block 8 to move through the air pressure, so as to facilitate the accurate rear positioning of the product and ensure that the mandrel is crimped in the crimping area of the fitting: Put the gold fitting in the mandrel. When the fitting reaches the top of the mandrel, the edge of the fitting and the edge of the mandrel should not bear pressure during crimping to avoid crushing.
本实用新型不局限于本实施例，任何在本实用新型披露的技术范围内的等同构思或者改变，均列为本实用新型的保护范围。The utility model is not limited to this embodiment, and any equivalent ideas or changes within the technical scope disclosed in the utility model are listed as the protection scope of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721792674.5U CN207558499U (en) | 2017-12-20 | 2017-12-20 | Composite post insulator press-connection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721792674.5U CN207558499U (en) | 2017-12-20 | 2017-12-20 | Composite post insulator press-connection machine |
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| Publication Number | Publication Date |
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| CN207558499U true CN207558499U (en) | 2018-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721792674.5U Expired - Fee Related CN207558499U (en) | 2017-12-20 | 2017-12-20 | Composite post insulator press-connection machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111599557A (en) * | 2019-12-31 | 2020-08-28 | 江苏恒高电气制造有限公司 | Three post insulator crimping equipment of GIL conductor |
-
2017
- 2017-12-20 CN CN201721792674.5U patent/CN207558499U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111599557A (en) * | 2019-12-31 | 2020-08-28 | 江苏恒高电气制造有限公司 | Three post insulator crimping equipment of GIL conductor |
| CN111599557B (en) * | 2019-12-31 | 2021-09-14 | 江苏恒高电气制造有限公司 | Three post insulator crimping equipment of GIL conductor |
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| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Guangyuan Street Lushun Economic Development Zone Dalian city Liaoning province 116000 No. 32 Patentee after: Dalian senyao insulator Co.,Ltd. Address before: Guangyuan Street Lushun Economic Development Zone Dalian city Liaoning province 116000 No. 32 Patentee before: CTC INSULATOR CO.,LTD. |
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| CP01 | Change in the name or title of a patent holder | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180629 |
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| CF01 | Termination of patent right due to non-payment of annual fee |