CN207554584U - A kind of bearing shell with oil groove - Google Patents
A kind of bearing shell with oil groove Download PDFInfo
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- CN207554584U CN207554584U CN201721618854.1U CN201721618854U CN207554584U CN 207554584 U CN207554584 U CN 207554584U CN 201721618854 U CN201721618854 U CN 201721618854U CN 207554584 U CN207554584 U CN 207554584U
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- 229910001285 shape-memory alloy Inorganic materials 0.000 claims abstract description 30
- 229910000897 Babbitt (metal) Inorganic materials 0.000 claims abstract description 18
- 238000013016 damping Methods 0.000 claims abstract description 11
- 238000002347 injection Methods 0.000 claims abstract description 10
- 239000007924 injection Substances 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 15
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 13
- 239000010962 carbon steel Substances 0.000 claims description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 230000004907 flux Effects 0.000 claims description 9
- 229910002804 graphite Inorganic materials 0.000 claims description 9
- 239000010439 graphite Substances 0.000 claims description 9
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 9
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000002086 nanomaterial Substances 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 239000003921 oil Substances 0.000 description 25
- 238000003466 welding Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Landscapes
- Sliding-Contact Bearings (AREA)
Abstract
本实用新型公开一种带油槽的轴瓦,属于电机部件技术领域,包括两个半圆柱状的轴瓦体,所述轴瓦体侧壁中部设有注油孔,所述轴瓦体内壁固定有耐磨内衬层,其特征在于:所述耐磨内衬层上成型有轴向竖直通槽和径向环形通槽,所述轴向竖直通槽和径向环形通槽相连通,所述注油孔一端与径向环形通槽相通,所述轴瓦体的外壁上设有阻尼套筒,两个所述轴瓦体上的两个所述耐磨内衬层之间的间隙形成竖直油槽;所述轴瓦体包括记忆合金层和巴氏合金层,所述记忆合金层内表面上设有细纹裂缝。本实用新型提供一种结构简单,安全实用,可以更好的储油、散热和润滑,摩擦系数小,使用寿命长的带油槽的轴瓦。
The utility model discloses a bearing bush with an oil groove, which belongs to the technical field of motor parts and comprises two semi-cylindrical bearing bush bodies, an oil injection hole is arranged in the middle of the side wall of the bearing bush body, and a wear-resistant inner lining layer is fixed on the inner wall of the bearing bush body , characterized in that: the wear-resistant inner liner is formed with an axial vertical through groove and a radial annular through groove, the axial vertical through groove and the radial annular through groove are connected, and one end of the oil injection hole It communicates with the radial annular through groove, and the outer wall of the bearing pad body is provided with a damping sleeve, and the gap between the two wear-resistant inner lining layers on the two bearing pad bodies forms a vertical oil groove; the bearing pad body The body includes a memory alloy layer and a babbitt alloy layer, and fine cracks are arranged on the inner surface of the memory alloy layer. The utility model provides a bearing bush with an oil groove, which has a simple structure, is safe and practical, can better store oil, dissipate heat and lubricate, has a small friction coefficient and has a long service life.
Description
技术领域technical field
本实用新型公开一种带油槽的轴瓦,属于电机部件技术领域。The utility model discloses a bearing bush with an oil groove, which belongs to the technical field of motor components.
背景技术Background technique
轴瓦是滑动轴承重要组成部分,其壁上有注油孔,内侧有环形油槽,环形油槽起润滑作用,轴在轴瓦中高速运转时,其会产生大量的热量,直接摩擦产生的高温烧坏轴瓦,还可能由于负荷过大、温度过高、润滑油存在杂质或黏度异常等因素造成烧瓦,烧瓦后滑动轴承就损坏了。环形油槽的储油量较少,使得润滑效果欠佳,导致轴瓦的损坏经常发生,轴瓦的使用寿命较短。The bearing bush is an important part of the sliding bearing. There is an oil injection hole on the wall and an annular oil groove inside. The annular oil groove acts as a lubricant. When the shaft runs at high speed in the bearing bush, it will generate a lot of heat, and the high temperature caused by direct friction will burn out the bearing bush. It may also be caused by factors such as excessive load, high temperature, impurities in lubricating oil or abnormal viscosity, etc., and the sliding bearing will be damaged after burning the tiles. The oil storage capacity of the annular oil groove is small, so that the lubrication effect is not good, resulting in frequent damage to the bearing pad, and the service life of the bearing pad is short.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种结构简单,安全实用,可以更好的储油、散热和润滑,摩擦系数小,使用寿命长的带油槽的轴瓦。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a simple structure, safe and practical, better oil storage, heat dissipation and lubrication, small friction coefficient and long service life bearing bush with oil groove.
为实现上述目的,本实用新型提供了如下技术方案来实现的:In order to achieve the above object, the utility model provides the following technical solutions to achieve:
一种带油槽的轴瓦,包括两个半圆柱状的轴瓦体,所述轴瓦体侧壁中部设有注油孔,所述轴瓦体内壁固定有耐磨内衬层,所述耐磨内衬层上成型有轴向竖直通槽和径向环形通槽,所述轴向竖直通槽和径向环形通槽相连通,所述注油孔一端与径向环形通槽相通,所述轴瓦体的外壁上设有阻尼套筒,两个所述轴瓦体上的两个所述耐磨内衬层之间的间隙形成竖直油槽;所述轴瓦体包括记忆合金层和巴氏合金层,所述记忆合金层内表面上设有细纹裂缝,所述巴氏合金层处于记忆合金层内侧并通过细纹裂缝相匹配焊接在记忆合金层上,所述记忆合金层和巴氏合金层之间设有助焊剂层;所述耐磨内衬层包括碳素钢板基层,所述碳素钢板基层上部设有镀锌层,所述镀锌层上部设有化学转化层,所述化学转化层上部设有耐磨层,所述耐磨层为三氧化二铝耐磨层,所述耐磨层上部设有石墨涂层,所述石墨涂层上部设有二硫化钼层,所述二硫化钼层上部设有纳米材料自清洁涂层。A bearing pad with an oil groove, comprising two semi-cylindrical bearing pad bodies, an oil injection hole is provided in the middle of the side wall of the bearing pad body, a wear-resistant inner lining layer is fixed on the inner wall of the bearing pad body, and the wear-resistant inner lining layer is formed There are axial vertical through grooves and radial annular through grooves, the axial vertical through grooves communicate with the radial annular through grooves, one end of the oil injection hole communicates with the radial annular through grooves, and the outer wall of the bearing pad body There is a damping sleeve on the top, and the gap between the two wear-resistant lining layers on the two bearing pad bodies forms a vertical oil groove; the bearing pad body includes a memory alloy layer and a Babbitt alloy layer, and the memory The inner surface of the alloy layer is provided with fine cracks, the babbitt alloy layer is located inside the memory alloy layer and is welded to the memory alloy layer through the fine cracks, and there is a gap between the memory alloy layer and the babbitt alloy layer. Flux layer; the wear-resistant lining layer includes a carbon steel plate base layer, the upper part of the carbon steel plate base layer is provided with a galvanized layer, the upper part of the galvanized layer is provided with a chemical conversion layer, and the upper part of the chemical conversion layer is provided with wear-resistant layer, the wear-resistant layer is an aluminum oxide wear-resistant layer, the upper part of the wear-resistant layer is provided with a graphite coating, the upper part of the graphite coating is provided with a molybdenum disulfide layer, and the upper part of the molybdenum disulfide layer is Features nanomaterial self-cleaning coating.
作为优选,所述阻尼套筒为铁基合金阻尼套筒。Preferably, the damping sleeve is an iron-based alloy damping sleeve.
作为优选,所述助焊剂层渗透入记忆合金层与巴氏合金层中。Preferably, the flux layer penetrates into the memory alloy layer and the babbitt alloy layer.
作为优选,所述碳素钢板基层与镀锌层之间设置有环氧树脂胶。Preferably, epoxy resin glue is arranged between the carbon steel plate base layer and the galvanized layer.
该实用新型装置的有益效果是,1、轴向竖直通槽和径向环形通槽可以更好的储油和润滑,同时在油液的流动时可以将轴瓦体上的热量带出进行散热;2、碳素钢板基层作为基层,既可提高整体强度、抗变形性,又不会增加重量,同时兼具良好的耐蚀防锈性能,在碳素钢板基层上复合耐磨层可有效提高表面耐磨性,纳米材料自清洁涂层赋予耐磨内衬层自清洁防尘性能,由石墨涂层和二硫化钼层构成的复合减摩层摩擦系数小,有利于降低摩擦磨损,使得耐磨内衬层具有摩擦系数小,热稳定性高、不黏和自润滑特性,降低烧瓦的现象;3、由于轴瓦体由记忆合金层和巴氏合金层复合而成,记忆合金具有吸收高频和低频振动,降低轴运转噪音的功效,使得轴瓦体具有吸振功能,减少噪音;4、记忆合金层的表面扩散有细纹裂缝提高了记忆合金层与巴氏合金层的实际焊接接触面积并加入了助焊剂,由此增加了记忆合金层与巴氏合金层之间的焊接牢固性问题,提高了整体稳定性。The beneficial effects of this utility model device are: 1. The axial vertical through groove and the radial annular through groove can better store oil and lubricate, and at the same time, when the oil flows, the heat on the bearing body can be taken out for heat dissipation ; 2. As the base layer of carbon steel plate base, it can not only improve the overall strength and deformation resistance, but also not increase the weight. At the same time, it has good corrosion resistance and antirust performance. Surface wear resistance, nano-material self-cleaning coating endows the wear-resistant inner lining with self-cleaning and dust-proof performance, and the composite anti-friction layer composed of graphite coating and molybdenum disulfide layer has a small friction coefficient, which is beneficial to reduce friction and wear, making the wear-resistant The lining layer of the grinding mill has a small friction coefficient, high thermal stability, non-stick and self-lubricating characteristics, and reduces the phenomenon of burning pads; 3. Since the bearing body is composed of a memory alloy layer and a Babbitt alloy layer, the memory alloy has high absorption High-frequency and low-frequency vibration, reduce the noise of the shaft running, so that the bearing body has a vibration-absorbing function and reduce noise; 4. The surface of the memory alloy layer is diffused with fine cracks, which improves the actual welding contact area between the memory alloy layer and the Babbitt alloy layer and reduces the noise. Flux is added, thereby increasing the welding firmness between the memory alloy layer and the babbitt alloy layer, and improving the overall stability.
附图说明Description of drawings
图1为本实用新型带油槽的轴瓦的结构示意图;Fig. 1 is the structural representation of the bearing pad with oil groove of the utility model;
图2为本实用新型带油槽的轴瓦的剖视图;Fig. 2 is the sectional view of the bearing pad with oil groove of the utility model;
图3为图2中A处的放大示意图;Fig. 3 is the enlarged schematic diagram of place A in Fig. 2;
图4为耐磨内衬层的结构示意图。Fig. 4 is a structural schematic diagram of the wear-resistant lining layer.
附图标记:1、轴瓦体;2、耐磨内衬层;3、轴向竖直通槽;4、竖直油槽;5、径向环形通槽;6、注油孔;7、阻尼套筒;8、记忆合金层;9、巴氏合金层;10、细纹裂缝;11、助焊剂层;12、碳素钢板基层;13、镀锌层;14、化学转化层;15、耐磨层;16、石墨涂层; 17、二硫化钼层;18、纳米材料自清洁涂层。Reference signs: 1. Bearing shell body; 2. Wear-resistant inner lining; 3. Axial vertical through groove; 4. Vertical oil groove; 5. Radial annular through groove; 6. Oil injection hole; 7. Damping sleeve ; 8. Memory alloy layer; 9. Babbitt alloy layer; 10. Fine cracks; 11. Flux layer; 12. Carbon steel base layer; 13. Galvanized layer; 14. Chemical conversion layer; 15. Wear-resistant layer ; 16. Graphite coating; 17. Molybdenum disulfide layer; 18. Nanomaterial self-cleaning coating.
具体实施方式Detailed ways
下面结合附图所示对本实用新型一种带油槽的轴瓦作进一步描述。A bearing pad with an oil groove of the utility model will be further described below in conjunction with the accompanying drawings.
如图1-4所示的带油槽的轴瓦,包括两个半圆柱状的轴瓦体1,轴瓦体1侧壁中部设有注油孔6,轴瓦体1内壁固定有耐磨内衬层2,耐磨内衬层2上成型有轴向竖直通槽3和径向环形通槽5,轴向竖直通槽3和径向环形通槽5相连通,注油孔6一端与径向环形通槽5相通,轴瓦体1的外壁上设有阻尼套筒7,两个轴瓦体1上的两个耐磨内衬层2之间的间隙形成竖直油槽4;轴瓦体1包括记忆合金层8和巴氏合金层9,记忆合金层8内表面上设有细纹裂缝10,巴氏合金层9处于记忆合金层8内侧并通过细纹裂缝10相匹配焊接在记忆合金层8 上,记忆合金层8和巴氏合金层9之间设有助焊剂层11;耐磨内衬层2包括碳素钢板基层12,碳素钢板基层12上部设有镀锌层13,镀锌层13上部设有化学转化层14,化学转化层14上部设有耐磨层15,耐磨层15为三氧化二铝耐磨层,耐磨层15上部设有石墨涂层16,石墨涂层16上部设有二硫化钼层17,二硫化钼层17上部设有纳米材料自清洁涂层18。作为优选,所述阻尼套筒7为铁基合金阻尼套筒。作为优选,助焊剂层11渗透入记忆合金层8与巴氏合金层9中。作为优选,碳素钢板基层12与镀锌层13之间设置有环氧树脂胶。。The bearing pad with oil groove shown in Figure 1-4 includes two semi-cylindrical bearing pad bodies 1, the middle part of the side wall of the bearing pad body 1 is provided with an oil injection hole 6, and the inner wall of the bearing pad body 1 is fixed with a wear-resistant lining layer 2, which is wear-resistant The inner liner 2 is formed with an axial vertical through groove 3 and a radial annular through groove 5, the axial vertical through groove 3 communicates with the radial annular through groove 5, and one end of the oil injection hole 6 connects with the radial annular through groove 5 In communication, the outer wall of the bearing body 1 is provided with a damping sleeve 7, and the gap between the two wear-resistant inner linings 2 on the two bearing bodies 1 forms a vertical oil groove 4; the bearing body 1 includes a memory alloy layer 8 and a bar The inner surface of the memory alloy layer 9 is provided with fine cracks 10, and the babbitt alloy layer 9 is located on the inside of the memory alloy layer 8 and is welded to the memory alloy layer 8 through the fine cracks 10. The memory alloy layer 8 A flux layer 11 is provided between the Babbitt alloy layer 9; the wear-resistant inner lining layer 2 includes a carbon steel plate base layer 12, and a galvanized layer 13 is provided on the upper part of the carbon steel plate base layer 12, and a chemical conversion layer is provided on the upper part of the galvanized layer 13. layer 14, the upper part of the chemical conversion layer 14 is provided with a wear-resistant layer 15, the wear-resistant layer 15 is an aluminum oxide wear-resistant layer, the upper part of the wear-resistant layer 15 is provided with a graphite coating 16, and the upper part of the graphite coating 16 is provided with molybdenum disulfide Layer 17, the upper part of the molybdenum disulfide layer 17 is provided with a nanomaterial self-cleaning coating 18 . Preferably, the damping sleeve 7 is an iron-based alloy damping sleeve. Preferably, the flux layer 11 penetrates into the memory alloy layer 8 and the babbitt alloy layer 9 . Preferably, epoxy resin glue is provided between the carbon steel plate base layer 12 and the galvanized layer 13 . .
该实用新型装置的有益效果是,The beneficial effect of this utility model device is,
轴向竖直通槽3和径向环形通槽5可以更好的储油和润滑,同时在油液的流动时可以将轴瓦体1上的热量带出进行散热。The axial vertical through groove 3 and the radial annular through groove 5 can store oil and lubricate better, and at the same time, when the oil fluid flows, the heat on the bearing body 1 can be taken out for heat dissipation.
碳素钢板基层12作为基层,既可提高整体强度、抗变形性,又不会增加重量,同时兼具良好的耐蚀防锈性能,在碳素钢板基层12上复合耐磨层15可有效提高表面耐磨性,纳米材料自清洁涂层18赋予耐磨内衬层2自清洁防尘性能,由石墨涂层16和二硫化钼层17构成的复合减摩层摩擦系数小,有利于降低摩擦磨损,使得耐磨内衬层2具有摩擦系数小,热稳定性高、不黏和自润滑特性,降低烧瓦的现象。The carbon steel plate base layer 12 is used as the base layer, which can improve the overall strength and deformation resistance without increasing the weight. At the same time, it has good corrosion resistance and antirust performance. The composite wear-resistant layer 15 on the carbon steel plate base layer 12 can effectively improve Surface wear resistance, nano-material self-cleaning coating 18 endows the wear-resistant lining layer 2 with self-cleaning and dustproof performance, and the composite anti-friction layer composed of graphite coating 16 and molybdenum disulfide layer 17 has a small friction coefficient, which is conducive to reducing friction wear, so that the wear-resistant lining layer 2 has a small friction coefficient, high thermal stability, non-stick and self-lubricating properties, and reduces the phenomenon of tile burning.
由于轴瓦体1由记忆合金层8和巴氏合金层9复合而成,记忆合金具有吸收高频和低频振动,降低轴运转噪音的功效,使得轴瓦体1具有吸振功能,减少噪音。Since the bearing body 1 is composed of memory alloy layer 8 and babbitt alloy layer 9, memory alloy has the effect of absorbing high-frequency and low-frequency vibrations and reducing shaft running noise, so that bearing body 1 has the function of absorbing vibration and reducing noise.
记忆合金层8的表面扩散有细纹裂缝10提高了记忆合金层8与巴氏合金层9的实际焊接接触面积并加入了助焊剂,由此增加了记忆合金层8与巴氏合金层9之间的焊接牢固性问题,提高了整体稳定性。The surface of the memory alloy layer 8 is diffused with fine grain cracks 10, which increases the actual welding contact area between the memory alloy layer 8 and the Babbitt alloy layer 9 and adds flux, thereby increasing the distance between the memory alloy layer 8 and the Babbitt alloy layer 9. The problem of welding firmness between them improves the overall stability.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110529494A (en) * | 2019-08-09 | 2019-12-03 | 双钱集团(江苏)轮胎有限公司 | A kind of bearing equipped with holding frame mechanism |
CN117307610A (en) * | 2023-10-30 | 2023-12-29 | 浙江申发轴瓦股份有限公司 | Bearing bush and compounding process thereof |
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2017
- 2017-11-28 CN CN201721618854.1U patent/CN207554584U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110529494A (en) * | 2019-08-09 | 2019-12-03 | 双钱集团(江苏)轮胎有限公司 | A kind of bearing equipped with holding frame mechanism |
CN117307610A (en) * | 2023-10-30 | 2023-12-29 | 浙江申发轴瓦股份有限公司 | Bearing bush and compounding process thereof |
CN117307610B (en) * | 2023-10-30 | 2024-02-23 | 浙江申发轴瓦股份有限公司 | Bearing bush and compounding process thereof |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20230328 Address after: 311800 No. 5, Yuedu Road, Taozhu Street, Zhuji City, Shaoxing City, Zhejiang Province Patentee after: Zhejiang Lvcheng Environment Co.,Ltd. Address before: No. 93-1, Genta West Road, Taozhu street, Zhuji City, Shaoxing City, Zhejiang Province Patentee before: ZHEJIANG ZHUJI BEARING FACTORY CO.,LTD. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180629 |