CN207553985U - A kind of ultrahigh-pressure vibration damping pressure break Universal pipe tandem head - Google Patents
A kind of ultrahigh-pressure vibration damping pressure break Universal pipe tandem head Download PDFInfo
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Abstract
本实用新型涉及一种超高压减振压裂万向管汇接头,属石油天然气水力压裂设备部件技术领域。它由壳体、压缩弹簧、左凸锥塞、右凸锥塞、左凹凸管接头和右凹凸管接头构成,壳体内一侧装有左凹凸管接头,另一侧装有右凹凸管接头,左凹凸管接头和右凹凸管接头的一端分别延伸至壳体外端。该管汇接头的凹凸管接头与壳体之间采用橡胶软密封和金属硬密封相结合的方式,可使其工作时液压力越大,密封力越大,密封效果越好;同时可以吸收空间任意方向上的振动,达到较好的隔振效果。该接头采用双管接头或多管接头串联形式,能实现一定角度范围内的空间异面高压管联接,降低压裂管汇现场安装难度。
The utility model relates to a universal manifold joint for ultra-high pressure vibration reduction and fracturing, which belongs to the technical field of oil and gas hydraulic fracturing equipment components. It consists of a shell, a compression spring, a left convex taper plug, a right convex taper plug, a left concave-convex pipe joint and a right concave-convex pipe joint. One side of the housing is equipped with a left concave-convex pipe joint, and the other side is equipped with a right concave-convex pipe joint. One ends of the left concave-convex pipe joint and the right concave-convex pipe joint respectively extend to the outer end of the casing. The combination of rubber soft seal and metal hard seal is adopted between the concave and convex pipe joints of the manifold joint and the shell, which can make the greater the hydraulic pressure, the greater the sealing force and the better the sealing effect during work; at the same time, it can absorb space Vibration in any direction can achieve better vibration isolation effect. The joint adopts double-pipe joints or multi-pipe joints in series, which can realize the connection of high-pressure pipes on different planes in space within a certain angle range, and reduce the difficulty of on-site installation of fracturing manifolds.
Description
技术领域technical field
本实用新型涉及一种超高压减振压裂万向管汇接头,属石油天然气水力压裂设备部件技术领域。The utility model relates to a universal manifold joint for ultra-high pressure vibration reduction and fracturing, which belongs to the technical field of oil and gas hydraulic fracturing equipment components.
背景技术Background technique
水力压裂作业石油气储层改造和增产稳产的主要手段之一,随着低渗透油气、致密油、页岩气等非常规能源的开发,以及水力压裂技术的提高,水力压裂装备朝着超高压、大排量、高可靠性方向发展。页岩气井组水力压裂规模较大,甚至已出现过“千方砂,万方液”的作业情况。整个压裂过程需要有多台压裂泵车和混砂车同时进行压裂液混配和加压,然后通过多路高压管线汇集并输送到井内。Hydraulic fracturing is one of the main means of improving oil and gas reservoirs and increasing and stabilizing production. With the development of unconventional energy sources such as low-permeability oil and gas, tight oil, and shale gas, and the improvement of hydraulic fracturing technology, hydraulic fracturing equipment is increasingly Develop in the direction of ultra-high pressure, large displacement, and high reliability. The scale of hydraulic fracturing in shale gas well groups is relatively large, and there have even been operations of "thousands of squares of sand and thousands of squares of liquid". The entire fracturing process requires multiple fracturing pump trucks and sand mixing trucks to mix and pressurize the fracturing fluid at the same time, and then collect and transport the fracturing fluid into the well through multiple high-pressure pipelines.
目前,高压排出管汇通常采用排出法兰、活动弯头、直管总成等高压管汇件组成,高压排出管汇进液端通过法兰形式与压裂泵排出口连接并固定,排出端通过由壬形式与地面高压管汇撬直接连接,现有高压排出管汇在长时间压裂作业时,结构突变处和应力集中处易产生疲劳裂纹,导致法兰连接失效、管壁刺漏和爆裂等问题。其主要原因如下:其一,压裂车上的压裂泵为往复式泵,存在一定的流量脉动;其二,整个高压管汇结构复杂,排量和压力不均衡;其三,压裂泵车上由发动机和压裂泵运行时产生的振动,也会通过法兰、由壬或螺纹等刚性连接传递到高压管汇。因此,整个压裂高压管汇系统在复杂的激励下经常会出现振动异常,导致压裂高压排出管汇使用寿命短、可靠性低。At present, the high-pressure discharge manifold is usually composed of high-pressure manifold parts such as discharge flanges, swivel elbows, and straight pipe assemblies. The union form is directly connected to the ground high-pressure manifold skid. During the long-term fracturing operation of the existing high-pressure discharge manifold, fatigue cracks are likely to occur at the structural mutation and stress concentration, resulting in flange connection failure, pipe wall puncture and leakage. issues such as bursting. The main reasons are as follows: first, the fracturing pump on the fracturing truck is a reciprocating pump, and there is a certain flow pulsation; second, the structure of the entire high-pressure manifold is complex, and the displacement and pressure are not balanced; third, the fracturing pump The vibration generated by the engine and fracturing pump on the vehicle will also be transmitted to the high-pressure manifold through rigid connections such as flanges, unions or threads. Therefore, the entire fracturing high-pressure manifold system often experiences abnormal vibration under complex excitation, resulting in short service life and low reliability of the fracturing high-pressure discharge manifold.
发明内容Contents of the invention
本实用新型目的在于:提供一种能有效降低振动对高压管汇的不利影响,提高管汇的使用寿命,保证高压管汇平稳运行的超高压减振压裂万向管汇接头。The purpose of the utility model is to provide an ultra-high pressure vibration-reducing fracturing universal manifold joint that can effectively reduce the adverse effects of vibration on the high-pressure manifold, increase the service life of the manifold, and ensure the smooth operation of the high-pressure manifold.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种超高压减振压裂万向管汇接头,它由壳体、压缩弹簧、左凸锥塞、右凸锥塞、左凹凸管接头和右凹凸管接头构成,其特征在于:壳体内一侧通过左凸锥塞安装有左凹凸管接头,壳体内另一侧通过右凸锥塞安装有右凹凸管接头,左凸锥塞和右凸锥塞之间设置有压缩弹簧,左凹凸管接头和右凹凸管接头的一端分别延伸至壳体外端。An ultra-high pressure vibration-damping fracturing universal manifold joint, which is composed of a shell, a compression spring, a left convex taper plug, a right convex taper plug, a left concave-convex pipe joint, and a right concave-convex pipe joint. A left concave-convex pipe joint is installed on one side through the left convex cone plug, and a right concave-convex pipe joint is installed on the other side of the shell through the right convex cone plug. A compression spring is arranged between the left convex cone plug and the right convex cone plug. The left concave-convex pipe joint and one end of the right concave-convex pipe joint respectively extend to the outer end of the housing.
所述的左凹凸管接头和右凹凸管接头与壳体之间滑动密封连接。The left concave-convex pipe joint and the right concave-convex pipe joint are in sliding and sealed connection with the housing.
所述的左凹凸管接头和右凹凸管接头分别为筒状体,左凹凸管接头和右凹凸管接头的两端端头分别设置有球面凸缘。The left concave-convex pipe joint and the right concave-convex pipe joint are cylindrical bodies respectively, and the two ends of the left concave-convex pipe joint and the right concave-convex pipe joint are respectively provided with spherical flanges.
所述的球面凸缘呈喇叭状。The spherical flange is trumpet-shaped.
所述的左凹凸管接头和右凹凸管接头与壳体之间设置有橡胶密封圈,橡胶密封圈一侧的左凹凸管接头和右凹凸管接头与壳体之间依次设置有半圆形钢圈、月型密封钢圈和O型密封圈。A rubber sealing ring is provided between the left concave-convex pipe joint and the right concave-convex pipe joint and the housing, and a semicircular steel ring is arranged between the left concave-convex pipe joint and the right concave-convex pipe joint on one side of the rubber sealing ring and the housing. ring, month-shaped sealing steel ring and O-ring.
所述的壳体由左壳体和右壳体构成,左壳体和右壳体之间设置有密封钢圈,左壳体和右壳体之间通过固定螺栓连接固定。The casing is composed of a left casing and a right casing, a sealing steel ring is arranged between the left casing and the right casing, and the left casing and the right casing are connected and fixed by fixing bolts.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
该超高压减振压裂万向管汇接头工作时,采用单万向管汇接头或双万向管汇接头安装,可以使管汇在一定范围内实现空间任意连接,压裂管汇安装变得简单方便;凹凸管接头与壳体之间采用橡胶软密封和金属硬密封相结合的方式,可使其工作时液压力越大,密封力越大,密封效果越好;同时可以吸收空间任意方向上的振动,达到较好的隔振效果。该超高压减振压裂万向管汇接头采用双管接头或多管接头串联形式,能实现一定角度范围内的空间异面高压管联接,降低压裂管汇现场安装难度。When the ultra-high pressure vibration-damping fracturing universal manifold joint is working, it can be installed with a single universal manifold joint or a double universal manifold joint, so that the manifold can be connected in any space within a certain range, and the installation of the fracturing manifold becomes easier. Simple and convenient; the combination of rubber soft seal and metal hard seal is adopted between the concave-convex pipe joint and the shell, so that the greater the hydraulic pressure when working, the greater the sealing force and the better the sealing effect; at the same time, it can absorb any space Direction of vibration to achieve better vibration isolation effect. The ultra-high pressure vibration-damping fracturing universal manifold joint adopts a double-pipe joint or multi-pipe joint in series, which can realize the connection of high-pressure pipes with different planes in space within a certain angle range, and reduce the difficulty of on-site installation of the fracturing manifold.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中的A处结构放大图;Figure 2 is an enlarged view of the structure at A in Figure 1;
图3本实用新型的安装示意图。Figure 3 is a schematic diagram of installation of the utility model.
图中:1、压缩弹簧,2、左凸锥塞,3、右凸锥塞,4、左凹凸管接头,5、右凹凸管接头,6、左壳体,7、右壳体,8、密封钢圈,9、固定螺栓,10、橡胶密封圈,11、半圆形钢圈,12、月型密封钢圈,13、O型密封圈。In the figure: 1, compression spring, 2, left convex cone plug, 3, right convex cone plug, 4, left concave-convex pipe joint, 5, right concave-convex pipe joint, 6, left shell, 7, right shell, 8, Sealing steel ring, 9, fixing bolt, 10, rubber sealing ring, 11, semicircular steel ring, 12, moon-shaped sealing steel ring, 13, O-shaped sealing ring.
具体实施方式Detailed ways
该超高压减振压裂万向管汇接头由壳体、压缩弹簧1、左凸锥塞2、右凸锥塞3、左凹凸管接头4和右凹凸管接头5构成,壳体由左壳体6和右壳体7构成,左壳体6和右壳体7对应的端面上分别设置有环形密封槽,环形密封槽内装有密封钢圈8,左壳体6和右壳体7之间通过固定螺栓9连接固定;以实现左壳体6和右壳体7之间的金属硬密封。The ultra-high pressure vibration-damping fracturing universal manifold joint is composed of a shell, a compression spring 1, a left convex cone plug 2, a right convex cone plug 3, a left concave-convex pipe joint 4 and a right concave-convex pipe joint 5. body 6 and right housing 7, the left housing 6 and the right housing 7 are respectively provided with annular sealing grooves on the corresponding end faces, and a sealing steel ring 8 is installed in the annular sealing grooves, between the left housing 6 and the right housing 7 Connect and fix by fixing bolt 9; To realize the metal hard seal between the left casing 6 and the right casing 7.
壳体内一侧通过左凸锥塞2安装有左凹凸管接头4,壳体内另一侧通过右凸锥塞3安装有右凹凸管接头5。左凹凸管接头4和右凹凸管接头5分别为筒状体,左凹凸管接头4和右凹凸管接头5的两端端头分别设置有呈喇叭状的球面凸缘,左凹凸管接头4和右凹凸管接头5的球面凸缘与壳体的球面尺寸一致,左凹凸管接头4和右凹凸管接头分别通过喇叭状的球面凸缘与壳体滑动密封连接。凹凸管接头可在一定的空间角度范围内实现相对壳体的摆动和转动。左凸锥塞2和右凸锥塞3之间设置有压缩弹簧1,左凹凸管接头4和右凹凸管接头5的一端分别延伸至壳体外端。One side of the housing is equipped with a left concave-convex pipe joint 4 through the left convex cone plug 2, and the other side of the housing is equipped with a right concave-convex pipe joint 5 through the right convex cone plug 3. The left concave-convex pipe joint 4 and the right concave-convex pipe joint 5 are cylindrical bodies respectively, and the two ends of the left concave-convex pipe joint 4 and the right concave-convex pipe joint 5 are respectively provided with horn-shaped spherical flanges, and the left concave-convex pipe joint 4 and The spherical flange of the right concave-convex pipe joint 5 is consistent with the spherical surface size of the housing, and the left concave-convex pipe joint 4 and the right concave-convex pipe joint are respectively connected to the housing by sliding and sealing the horn-shaped spherical flanges. The concave-convex pipe joint can swing and rotate relative to the housing within a certain spatial angle range. A compression spring 1 is arranged between the left convex taper plug 2 and the right convex taper plug 3, and one end of the left concave-convex pipe joint 4 and the right concave-convex pipe joint 5 respectively extends to the outer end of the housing.
左凹凸管接头和右凹凸管接头的喇叭状的球面凸缘与壳体之间设置有橡胶密封圈10,橡胶密封圈10一侧的左凹凸管接头4和右凹凸管接头5与壳体之间依次设置有半圆形钢圈11、月型密封钢圈12和O型密封圈13。橡胶密封圈10和O型密封圈13在内腔液体压力作用下,可实现凹凸管接头与壳体之间的低压软密封。A rubber sealing ring 10 is arranged between the trumpet-shaped spherical flange of the left concave-convex pipe joint and the right concave-convex pipe joint and the housing, and the left concave-convex pipe joint 4 on one side of the rubber sealing ring 10 and the right concave-convex pipe joint 5 are connected to the housing. A semicircular steel ring 11, a moon-shaped sealing steel ring 12 and an O-shaped sealing ring 13 are arranged in sequence in between. The rubber seal ring 10 and the O-ring seal 13 can realize the low-pressure soft seal between the concave-convex pipe joint and the housing under the action of the liquid pressure in the inner cavity.
月型密封钢圈12在压缩弹簧1预紧力和内腔液体压力的共同作用下,可实现低压、高压和超高压的线接触硬密封。Under the combined action of the preload of the compression spring 1 and the liquid pressure in the inner cavity, the moon-shaped sealing steel ring 12 can realize the line contact hard sealing of low pressure, high pressure and ultra-high pressure.
该管汇接头的月型密封钢圈12的材料硬度比壳体和凹凸管接头低,在内压力和接触力作用下可发生弹塑性变形,使密封面贴合紧密,液体压力越大,密封效果越好。半圆形钢圈11分别与橡胶密封圈10和月型密封钢圈12接触,起支撑和传力作用。The material hardness of the moon-shaped sealing steel ring 12 of the manifold joint is lower than that of the shell and the concave-convex pipe joint. Under the action of internal pressure and contact force, elastic-plastic deformation can occur, so that the sealing surface is closely fitted. The greater the liquid pressure, the tighter the seal. The better the effect. The semicircular steel ring 11 is in contact with the rubber sealing ring 10 and the moon-shaped sealing steel ring 12 respectively, and plays the role of support and force transmission.
该管汇接头,采用单万向管汇接头或双万向管汇接头安装,可以使管汇在一定范围内实现空间任意连接,压裂管汇安装变得简单方便;可以隔离任何方向的小幅振动。若采用多个管接头串联方式,能够实现一定角度范围内的空间异面压裂管线万向联接,并隔离压裂管汇空间任何方向的小幅振动,减振效果更好,可有效降低振动对管汇的影响,提高压裂管汇可靠性。The manifold joint is installed with a single universal manifold joint or a double universal manifold joint, which enables the manifold to be connected in any space within a certain range, and the installation of the fracturing manifold becomes simple and convenient; it can isolate a small area in any direction vibration. If multiple pipe joints are used in series, the universal connection of fracturing pipelines with different planes in space within a certain angle range can be realized, and small vibrations in any direction of the fracturing manifold space can be isolated, and the vibration damping effect is better, which can effectively reduce the impact of vibration on Manifold influence, improve the reliability of fracturing manifold.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107806329A (en) * | 2017-12-08 | 2018-03-16 | 长江大学 | A kind of ultrahigh-pressure vibration damping pressure break Universal pipe tandem head |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107806329A (en) * | 2017-12-08 | 2018-03-16 | 长江大学 | A kind of ultrahigh-pressure vibration damping pressure break Universal pipe tandem head |
| CN107806329B (en) * | 2017-12-08 | 2023-08-22 | 长江大学 | Ultrahigh pressure vibration reduction fracturing universal manifold joint |
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