CN207552269U - A kind of urea for vehicle intelligently produces all-in-one machine - Google Patents

A kind of urea for vehicle intelligently produces all-in-one machine Download PDF

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Publication number
CN207552269U
CN207552269U CN201721658850.6U CN201721658850U CN207552269U CN 207552269 U CN207552269 U CN 207552269U CN 201721658850 U CN201721658850 U CN 201721658850U CN 207552269 U CN207552269 U CN 207552269U
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China
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pipeline
urea
water
connect
filter
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Expired - Fee Related
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CN201721658850.6U
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Chinese (zh)
Inventor
魏永军
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Wei Yongjun
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Beijing Shang Zhi Point Automotive Technology Co Ltd
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Abstract

The utility model discloses a kind of urea for vehicle intelligently to produce all-in-one machine,Including raw water pump,Pure water storage bin and reaction chamber,The water delivery end of the raw water pump is connected by the water inlet end of pipeline and quartz filter,The water outlet of the quartz filter is connected by the water inlet end of pipeline and active carbon filter,The water outlet of the active carbon filter is connect by pipeline with the water inlet end of full-automatic softening hydrotreater,Full-automatic softening hydrotreater salt box is installed on the full-automatic softening hydrotreater,It is connect between the full-automatic softening hydrotreater and 1 grade of high-pressure pump by pipeline with cartridge filter,The urea for vehicle intelligently produces the volume that all-in-one machine greatly reduces machine,Fully achieve automated production,And without manually guarding,Greatly improve production efficiency,It is cost-effective,Effectively increase the quality of production of the urea production equipment to urea liquid.

Description

A kind of urea for vehicle intelligently produces all-in-one machine
Technical field
The utility model is related to a kind of all-in-one machine, more particularly to a kind of urea for vehicle intelligently produces all-in-one machine, belongs to urea Production equipment technology.
Background technology
Urea for vehicle is the essential product that heavy-duty diesel vehicle reaches four discharge standard of state, and urea for vehicle refers to that urea concentration is 32.5% and aqueous solution of urea that solvent is ultra-pure water, raw material is urea for vehicle special raw material and ultra-pure water, in the prior art, existing Some uses multiple devices separately positioned and needs to be arranged side by side between each equipment for the equipment of urea liquid production, accounts for Ground area is larger, and automation degree of equipment is low, needs manually to guard the operating of equipment, the labor intensity for causing personnel is high, increases The production cost of urea liquid and to preparing being difficult to be protected with water purity for urea liquid, influences the urine of equipment preparation Plain solution quality.
Utility model content
The utility model provides a kind of urea for vehicle intelligently production all-in-one machine, and intelligently production all-in-one machine will be used the urea for vehicle It is wholely set in each device of purifying water process and urea liquid reaction unit of urea liquid production, changes traditional urea The solution plant-scale equipment uses multiple devices separately positioned and needs to be arranged side by side between each equipment, and floor space is larger Problem greatly reduces the volume of machine, fully achieves automated production, and without manually guarding, greatly improve production Efficiency, it is cost-effective, effectively increase the quality of production of the urea production equipment to urea liquid.
In order to solve the above-mentioned technical problem, the utility model provides following technical solution:
A kind of intelligent production all-in-one machine of urea for vehicle, including raw water pump, pure water storage bin and reaction chamber, the raw water pump Water delivery end is connected by the water inlet end of pipeline and quartz filter, and the water outlet of the quartz filter passes through pipeline and work Property carbon filter water inlet end connection, the water outlet of the active carbon filter passes through pipeline and full-automatic softening hydrotreater Water inlet end connects, and full-automatic softening hydrotreater salt box is equipped on the full-automatic softening hydrotreater, described full-automatic soft It is connect between water chemical treatment device and 1 grade of high-pressure pump by pipeline with cartridge filter one, the water outlet of 1 grade of high-pressure pump passes through Pipeline is connect with 1 grade of reverse osmosis membrane, and the water outlet of 1 grade of reverse osmosis membrane is connect by pipeline with the water inlet end of 2 grades of high-pressure pumps, The water outlet of 2 grades of high-pressure pumps is connect by pipeline with 2 grades of reverse osmosis membranes, and the water outlet of 2 grades of reverse osmosis membranes passes through pipe The water inlet end of road and EDI device connects, and the water outlet of the EDI device is connect by pipeline with the water inlet end of pure water storage bin, The water outlet of the pure water storage bin is connected by the water inlet end of pipeline and reaction chamber, is installed at the top of the reaction chamber Electric blender, output shaft and the agitating auger paddle of the electric blender are sequentially connected, and the output terminal of the reaction chamber passes through Filling piping line and filling pump are connect with separation container, and Y-shaped mistake is equipped in the filling piping line between the filling pump and reaction chamber Filter.
As a kind of optimal technical scheme of the utility model, urea concentration biography is installed on the reaction chamber Sensor, the signal access PLC of the urea concentration sensor can compile controller, and PLC can be compiled and voice is connected on controller Broadcasting module, and PLC can compile controller and be connect by being wirelessly transferred with cell phone application or computer.
As a kind of optimal technical scheme of the utility model, pass through filling piping line between the filling pump and separation container It is connect successively with cartridge filter two and accurate filter.
As a kind of optimal technical scheme of the utility model, the pipe network between 1 grade of reverse osmosis membrane and 1 grade of high-pressure pump It is upper to be connect by pipeline with antisludging agent explosive barrel and anti-sealant dosing pump.
As a kind of optimal technical scheme of the utility model, the pipe network between 2 grades of reverse osmosis membranes and 2 grades of high-pressure pumps It is upper to be connect by pipeline with sodium hydroxide explosive barrel and sodium hydroxide metering pump.
As a kind of optimal technical scheme of the utility model, the quartz filter, active carbon filter and it is complete from Back flush discharge pipe is mounted on dynamic softening hydrotreater.
The advantageous effect that the utility model is reached is:Intelligently production all-in-one machine will be used for urea liquid life to the urea for vehicle The each device of purifying water process and urea liquid reaction unit of production are wholely set, and change traditional urea liquid production with setting It needs to be arranged side by side between standby separately positioned using multiple devices and each equipment, the problem of floor space is larger, be substantially reduced The volume of machine, and for urea production purification of water, pure water and urea granules dissolving and it is prepared by equipment Urea concentration and quality testing fully achieve automated production, and without manually guarding, greatly improve production efficiency, save Cost;The ultra-pure water of very high purity is obtained after the aqueous solution multiple times of filtration purified treatment being used to prepare, and in packing after preparation Solid particle in preceding multiple times of filtration removal urea liquid, effectively increases production matter of the urea production equipment to urea liquid Amount.
Description of the drawings
Attached drawing is used to provide a further understanding of the present invention, and a part for constitution instruction, with this practicality Novel embodiment for explaining the utility model, does not form the limitation to the utility model together.In the accompanying drawings:
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the structural front view of the utility model;
Fig. 3 is the operation principle block diagram of the urea concentration sensor of the utility model.
In figure:1st, raw water pump;2nd, quartz filter;3rd, active carbon filter;4th, automatically soften hydrotreater;5th, it is complete Automatic softening hydrotreater salt box;6th, cartridge filter one;7th, 1 grade of high-pressure pump;8th, antisludging agent explosive barrel;9th, anti-sealant dosing pump; 10th, 1 grade of reverse osmosis membrane;11st, 2 grades of high-pressure pumps;12nd, sodium hydroxide explosive barrel;13rd, sodium hydroxide metering pump;14th, 2 grades of reverse osmosis membranes; 15th, EDI device;16th, pure water storage bin;17th, reaction chamber;18th, electric blender;19th, Y type filter;20th, filling pump;21st, it protects Pacify filter two;22nd, accurate filter;23rd, filling piping line;24th, urea concentration sensor;25th, voice broadcast module.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work All other embodiments obtained shall fall within the protection scope of the present invention.
Embodiment:As shown in Figs. 1-3, a kind of urea for vehicle intelligently produces all-in-one machine, including raw water pump 1, pure water storage bin 16 and reaction chamber 17, the water delivery end of the raw water pump 1 connect by pipeline with the water inlet end of quartz filter 2, the quartz The water outlet of sand filter 2 is connect by pipeline with the water inlet end of active carbon filter 3, the water outlet of the active carbon filter 3 End is connect by pipeline with the water inlet end of full-automatic softening hydrotreater 4, is equipped on the full-automatic softening hydrotreater 4 complete Automatic softening hydrotreater salt box 5, by pipeline with ensuring public security between the full-automatic softening hydrotreater 4 and 1 grade of high-pressure pump 7 Filter 1 connects, and the water outlet of 1 grade of high-pressure pump 7 is connect by pipeline with 1 grade of reverse osmosis membrane 10,1 grade of reverse osmosis membrane 10 water outlet is connect by pipeline with the water inlet end of 2 grades of high-pressure pumps 11, the water outlets of 2 grades of high-pressure pumps 11 by pipeline with 2 grades of reverse osmosis membranes 14 connect, and the water outlet of 2 grades of reverse osmosis membranes 14 is connect by pipeline with the water inlet end of EDI device 15, institute The water outlet for stating EDI device 15 is connect by pipeline with the water inlet end of pure water storage bin 16, the water outlet of the pure water storage bin 16 End is connect by pipeline with the water inlet end of reaction chamber 17, and the top of the reaction chamber 17 is installed with electric blender 18, institute The output shaft and agitating auger paddle for stating electric blender 18 are sequentially connected, and the output terminal of the reaction chamber 17 passes through filling piping line 23 It is connect with filling pump 20 with separation container, Y-shaped mistake is installed in the filling piping line 23 between the filling pump 20 and reaction chamber 17 Filter 19.
Urea concentration sensor 24, the urea concentration sensor 24 are installed on the reaction chamber 17 Signal access PLC can compile controller, PLC can be compiled and voice broadcast module 25 is connected on controller, and PLC can compile controller and lead to It crosses wireless transmission to connect with cell phone application or computer, PLC can compile controller as Siemens S7-1200, pass by urea concentration Sensor 24 is detected the urea concentration prepared in reaction chamber 17, and the data of detection can compile controller by PLC and handle It is wirelessly transmitted in the cell phone application or computer of staff afterwards, and the concentration set in voice broadcast module 25 is suitable, dense The concentration levels that the relatively low and higher three kinds of suggestion voices of concentration understand urea liquid convenient for personnel are spent, it is described without manually guarding It is connect, led to cartridge filter 2 21 and accurate filter 22 successively by filling piping line 23 between filling pump 20 and separation container It crosses the fine particles of 1 degree of turbidity in the removal filling piping line 23 of cartridge filter 2 21 in urea liquid or more and passes through essence By filling piping line 23 after the fine particles of 0.01 degree of turbidity in the close removal of filter 22 filling piping line 23 in urea liquid or more It is delivered in separation container, is further ensured that the purity and quality of the urea liquid of preparation, 1 grade of reverse osmosis membrane 10 and 1 grade It is connect on pipe network between high-pressure pump 7 by pipeline with antisludging agent explosive barrel 8 and anti-sealant dosing pump 9,2 grades of reverse osmosis membranes 14 It is connect on pipe network between 2 grades of high-pressure pumps 11 by pipeline with sodium hydroxide explosive barrel 12 and sodium hydroxide metering pump 13, it is described Be mounted on back flush discharge pipe on quartz filter 2, active carbon filter 3 and full-automatic softening hydrotreater 4, convenient for pair Filter carries out backwash operation, ensures the filter quality of filter.
Specifically, when the utility model is used, first by raw water pump 1 by the water of the water source of fresh water such as tap water, underground water It takes out, be pumped to quartz filter 2, by the use of quartz sand as filter medium in quartz filter 2, in the pressure of raw water pump 1 Under power, the higher water of turbidity by the quartz sand filtration of certain thickness granular or non-grain, effective retention is removed in water Suspended matter, organic matter, colloidal particles, microorganism, chlorine, odor and part heavy metal ion etc., being finally reached reduces water turbidity, net Change Effects of Water Quality, active carbon filter 3 is then transported to by pipe network again, using active carbon filter 3 filter higher level without The chlorine residue of method removal, can effectively ensure that rear class service life of equipment, improves effluent quality, prevents from polluting, particularly prevent rear class The free state chlorine residue poisoning pollution of reverse osmosis membrane, ion exchange resin etc., while also adsorb the small molecule to come from prime leakage The pollutants such as organic matter have peculiar smell, colloid and pigment, heavy metal ion etc. in water obvious Adsorption to act on, Also have the function of to reduce COD, can further reduce the SDI values of RO water inlets, ensure SDI < 5, TOC < 2.0pp, after filtering Full-automatic softening hydrotreater 4 is delivered to by pipe network, the full-automatic hydrotreater 4 that softens will be former using strong acidic ion resin Calcium and magnesium ion in water is replaced away, the softened water extremely low for hardness of the water through automatically softening the outflow of hydrotreater 4, then will The water of sofening treatment by cartridge filter 1 remove 1 degree of turbidity or more fine particle and by 1 grade of high-pressure pump 7 incited somebody to action It filters out the water come and is pressurized to the pressure to work needed for 1 grade of reverse osmosis membrane 10, then by anti-sealant dosing pump 9 by antisludging agent explosive barrel Scale inhibition dilution agent liquid is added in the webmaster between 1 grade of high-pressure pump 7 and 1 grade of reverse osmosis membrane 10 in 8, utilizes 1 grade of reverse osmosis membrane 10 The water of bigger pressure is pressed to be permeated round about by 1 grade of reverse osmosis membrane 10 than naturally osmotic by being forced by 1 grade of high-pressure pump 7 It carries out, the hydrone in raw water is pressed onto the another side of film, so as to achieve the purpose that remove salinity in water, then pass through 2 grades of high pressures The water dealt by 1 grade of reverse osmosis membrane 10 is pressurized to the pressure to work needed for 2 grades of reverse osmosis membranes 14 by pump 11, then passes through hydrogen Dilute NaOH solution in sodium hydroxide explosive barrel 12 is added to 2 grades of high-pressure pumps 11 and 2 grades of reverse osmosis membranes by sodium oxide molybdena metering pump 13 In webmaster between 14, the water after 2 grades of high-pressure pumps 11 pressurize produces 5 μ of water conductivity < after 14 water process of two-pass reverse osmosis S/cm, it is even lower, processing early period is carried out for the follow-up ultra-pure water that makes, finally will handle qualified water by EDI device 15 deposits It stores up the reaction chamber 17 for urea production in pure water storage bin 16 to use, will be used between a certain number of EDI units in EDI device 15 Panel separates, and forms concentrated water room and freshwater room, and set Yin/Yang electrode at unit group both ends, under the promotion of direct current, passes through Zwitterion in freshwater room flow is each passed through anion and cation exchange membrane and enters concentrated water room and removed in freshwater room, and leads to The water of overrich hydroecium takes ion out of equipment, becomes concentrated water, and EDI device is generally given using two-pass reverse osmosis (RO) pure water as EDI The ultra-pure water that is stored after filtering in pure water storage bin 16 in the preparation, is added to reaction chamber 17 and manually added by water, urea Urea granules drive agitating auger paddle to stir it in reaction chamber 17 by electric blender 18, quickly melt urea Grain, and pass through urea concentration sensor 24 and the urea concentration prepared in reaction chamber 17 is detected, the number of detection It is wirelessly transmitted in the cell phone application or computer of staff, and voice broadcast mould according to that can be compiled after controller is handled by PLC The concentration that is set on block 25 is suitable, concentration is relatively low and the higher three kinds of suggestion voices of concentration understand the concentration of urea liquid convenient for personnel Situation, without manually guarding, the urea liquid after preparation takes out the urea liquid in reaction chamber 17 under the action of filling pump 20 It send into filling piping line 23, the body flowed through by reaction chamber 17 in filling piping line 23 in urea liquid is intercepted by Y type filter 19 The larger foreign matter of product, then the thin of 1 degree of turbidity in filling piping line 23 in urea liquid or more is removed by cartridge filter 2 21 Little particulate removes the tiny micro- of 0.01 degree of turbidity in filling piping line 23 in urea liquid or more finally by accurate filter 22 It is delivered in separation container by filling piping line 23 after grain, is further ensured that purity, the quality of urea liquid, urea for vehicle intelligence The each device of the purifying water process produced for urea liquid and urea liquid reaction unit are wholely set by production all-in-one machine, are changed The urea liquid plant-scale equipment for having become traditional uses multiple devices separately positioned and needs to be arranged side by side between each equipment, The problem of floor space is larger greatly reduces the volume of machine, and for purification of water, pure water and the urea of urea production The dissolving of particle and the urea concentration prepared to equipment and quality testing fully achieve automated production, and without manually see It keeps, greatly improves production efficiency, it is cost-effective, it is obtained after being used to prepare the aqueous solution multiple times of filtration purified treatment of urea liquid To the ultra-pure water of very high purity, and the solid particle after preparation before packing in multiple times of filtration removal urea liquid, effectively carry The high quality of production of the urea production equipment to urea liquid.
While there has been shown and described that the embodiment of the utility model, for the ordinary skill in the art, It is appreciated that can these embodiments be carried out with a variety of variations in the case of the principle and spirit for not departing from the utility model, repaiied Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.

Claims (6)

1. a kind of intelligent production all-in-one machine of urea for vehicle, including raw water pump (1), pure water storage bin (16) and reaction chamber (17), It is characterized in that, the water delivery end of the raw water pump (1) is connect by pipeline with the water inlet end of quartz filter (2), the quartz The water outlet of sand filter (2) is connect by pipeline with the water inlet end of active carbon filter (3), the active carbon filter (3) Water outlet connect by pipeline with the water inlet end of full-automatic softening hydrotreater (4), it is described full-automatic to soften hydrotreater (4) On full-automatic softening hydrotreater salt box (5) is installed, between the full-automatic softening hydrotreater (4) and 1 grade of high-pressure pump (7) It is connect by pipeline with cartridge filter one (6), the water outlet of 1 grade of high-pressure pump (7) passes through pipeline and 1 grade of reverse osmosis membrane (10) it connecting, the water outlet of 1 grade of reverse osmosis membrane (10) is connect by pipeline with the water inlet end of 2 grades of high-pressure pumps (11), and described 2 The water outlet of grade high-pressure pump (11) is connect by pipeline with 2 grades of reverse osmosis membranes (14), the water outlet of 2 grades of reverse osmosis membranes (14) It is connect by pipeline with the water inlet end of EDI device (15), the water outlet of the EDI device (15) passes through pipeline and pure water storage bin (16) water inlet end connection, the water outlet of the pure water storage bin (16) are connect by pipeline with the water inlet end of reaction chamber (17), Electric blender (18), the output shaft of the electric blender (18) and stirring are installed at the top of the reaction chamber (17) Propeller drive connects, and the output terminal of the reaction chamber (17) is connected by filling piping line (23) and filling pump (20) with separation container It connects, Y type filter (19) is installed in the filling piping line (23) between the filling pump (20) and reaction chamber (17).
2. a kind of urea for vehicle according to claim 1 intelligently produces all-in-one machine, which is characterized in that the reaction chamber (17) On be installed with urea concentration sensor (24), the signal access PLC of the urea concentration sensor (24) can Compile controller, PLC can compile and voice broadcast module (25) is connected on controller, and PLC can compile controller by wireless transmission with Cell phone application or computer connection.
3. a kind of urea for vehicle according to claim 1 intelligently produces all-in-one machine, which is characterized in that the filling pump (20) It is connect successively with cartridge filter two (21) and accurate filter (22) by filling piping line (23) between separation container.
4. a kind of urea for vehicle according to claim 1 intelligently produces all-in-one machine, which is characterized in that described 1 grade reverse osmosis It is connect on pipe network between film (10) and 1 grade of high-pressure pump (7) by pipeline with antisludging agent explosive barrel (8) and anti-sealant dosing pump (9).
5. a kind of urea for vehicle according to claim 1 intelligently produces all-in-one machine, which is characterized in that described 2 grades reverse osmosis Pass through pipeline and sodium hydroxide explosive barrel (12) and sodium hydroxide metering pump on pipe network between film (14) and 2 grades of high-pressure pumps (11) (13) it connects.
6. a kind of urea for vehicle according to claim 1 intelligently produces all-in-one machine, which is characterized in that the quartz sand filtration Back flush discharge pipe is mounted on device (2), active carbon filter (3) and full-automatic softening hydrotreater (4).
CN201721658850.6U 2017-12-04 2017-12-04 A kind of urea for vehicle intelligently produces all-in-one machine Expired - Fee Related CN207552269U (en)

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CN201721658850.6U CN207552269U (en) 2017-12-04 2017-12-04 A kind of urea for vehicle intelligently produces all-in-one machine

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Application Number Priority Date Filing Date Title
CN201721658850.6U CN207552269U (en) 2017-12-04 2017-12-04 A kind of urea for vehicle intelligently produces all-in-one machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113797836A (en) * 2021-10-12 2021-12-17 湖北德立尔达环保科技有限公司 Integrated automobile urea solution preparation equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113797836A (en) * 2021-10-12 2021-12-17 湖北德立尔达环保科技有限公司 Integrated automobile urea solution preparation equipment

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GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20181108

Address after: 456300 No. 520 Beijie Village, Gaodi Township, Neihuang County, Anyang City, Henan Province

Patentee after: Wei Yongjun

Address before: 101300 Room 1403, 10th Floor, 3rd Courtyard, Jinguanbei Second Street, Nanfaxin Town, Shunyi District, Beijing

Patentee before: Beijing Shang Zhi point Automotive Technology Co., Ltd.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180629

Termination date: 20181204

CF01 Termination of patent right due to non-payment of annual fee