CN207543677U - A kind of novel corn straw millstone - Google Patents
A kind of novel corn straw millstone Download PDFInfo
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- 240000008042 Zea mays Species 0.000 title claims abstract description 44
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 44
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 44
- 235000005822 corn Nutrition 0.000 title claims abstract description 44
- 239000010902 straw Substances 0.000 title abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 60
- 238000000227 grinding Methods 0.000 claims abstract description 38
- 238000005096 rolling process Methods 0.000 claims abstract description 36
- 238000003801 milling Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 101000901617 Notophthalmus viridescens Homeobox protein DLX-3 Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
本实用新型公开了一种新型玉米秸秆粉碎装置,其结构包括入料口、碾压箱、粉碎箱、电源装置、磨粉箱、碾压辊、切割辊、粉碎装置、主动轮、从动轮、传送皮带、活动磨块、固定磨块、出料口和切割刀,所述入料口右端焊接碾压箱,所述碾压箱后端安装有第一电机,所述碾压箱内部插接有碾压辊,所述第一电机输出轴与碾压辊相插接,所述主动轮和从动轮上设置有传送皮带,所述传送皮带上安装有活动磨块,本实用新型的一种新型玉米秸秆粉碎装置能够对废弃的玉米秸秆进行碾压、切割、粉碎并且磨粉,使玉米秸秆能够完全被利用,减少因未被完全粉碎的秸秆造成的浪费,粉碎效果好,效率高,能够使后续秸秆的处理更加方便。
The utility model discloses a novel corn stalk crushing device, the structure of which comprises a material inlet, a rolling box, a crushing box, a power supply device, a milling box, a rolling roller, a cutting roller, a crushing device, a driving wheel, a driven wheel, Conveyor belt, movable grinding block, fixed grinding block, discharge port and cutting knife, the right end of the feed port is welded with a rolling box, the rear end of the rolling box is equipped with a first motor, and the inside of the rolling box is plugged There is a rolling roller, the output shaft of the first motor is plugged into the rolling roller, the driving wheel and the driven wheel are provided with a transmission belt, and a movable grinding block is installed on the transmission belt. A type of the utility model The new corn stalk crushing device can crush, cut, crush and grind the waste corn stalks, so that the corn stalks can be fully utilized, reducing the waste caused by incompletely crushed straws, the crushing effect is good, the efficiency is high, and it can Make the follow-up straw processing more convenient.
Description
技术领域technical field
本实用新型涉及农业废料粉碎技术领域,特别涉及一种新型玉米秸秆粉碎装置。The utility model relates to the technical field of agricultural waste crushing, in particular to a novel corn stalk crushing device.
背景技术Background technique
玉米是我国最重要的粮食作物之一,年产量已超过两亿吨。而玉米收获作业时,产生了大量的玉米秸秆。Corn is one of the most important food crops in my country, with an annual output of more than 200 million tons. When corn is harvested, a large amount of corn stalks are produced.
玉米秸秆的处理方式主要包括直接焚烧、秸秆还田和秸秆回收。但是,秸秆直接焚烧不仅污染环境,同时造成资源的浪费,还有许多安全隐患,玉米秸秆是重要的畜牧业饲料和燃料原料,实现秸秆回收可提高资源利用,可以增加农民收入。将玉米秸秆进行粉碎再利用是回收玉米秸秆的重要方式,但是现有的玉米秸秆粉碎装置粉碎效果不好,粉碎出的秸秆常伴有大块未被粉碎的秸秆,效率不高,导致秸秆回收的浪费。The treatment methods of corn stalks mainly include direct incineration, straw returning to the field and straw recycling. However, the direct burning of straw not only pollutes the environment, but also causes a waste of resources, and there are many safety hazards. Corn straw is an important feed and fuel raw material for animal husbandry. Recycling straw can improve resource utilization and increase farmers' income. Crushing and reusing corn stalks is an important way to recycle corn stalks, but the existing corn stalk crushing devices have poor crushing effect, and the crushed straw is often accompanied by large pieces of uncrushed straw, which is not efficient and leads to the recycling of corn stalks. waste.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种新型玉米秸秆粉碎装置,以解决现有技术在使用时粉碎效果不好,效率不高,导致秸秆回收浪费的问题。The main purpose of the utility model is to provide a new type of corn stalk crushing device to solve the problem of poor crushing effect and low efficiency in use of the prior art, resulting in waste of straw recycling.
为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
一种新型玉米秸秆粉碎装置,包括入料口、碾压箱、第一电机、切割箱、控制面板、第二电机、粉碎箱、第三电机、电源装置、磨粉箱、第四电机、碾压辊、切割辊、粉碎装置、主动轮、从动轮、传送皮带、活动磨块、固定磨块、出料口和切割刀,所述入料口右端焊接碾压箱,所述碾压箱后端安装有第一电机,所述碾压箱右端焊接有切割箱,所述切割箱前端表面设置有控制面板,所述切割箱后端安装有第二电机,所述切割箱右端焊接有粉碎箱,所述粉碎箱顶部安装有第三电机,所述粉碎箱底部设置有电源装置,所述粉碎箱右端焊接有磨粉箱,所述磨粉箱后端右侧安装有第四电机,所述碾压箱内部插接有碾压辊,所述第一电机输出轴与碾压辊相插接,所述切割箱内部插接有切割辊,所述第二电机输出轴与切割辊相插接,所述粉碎箱内部设置有粉碎装置,所述磨粉箱内部右侧插接有主动轮,所述第四电机输出轴与主动轮相插接,所述磨粉箱内部左侧插接有从动轮,所述主动轮和从动轮上设置有传送皮带,所述传送皮带上安装有活动磨块,所述磨粉箱内部底端焊接有固定磨块,所述磨粉箱右端表面设置有出料口,所述切割辊表面焊接有切割刀,所述粉碎装置由主轴、刀架和粉碎刀组成,所述主轴插接与粉碎箱上下两端,所述主轴顶部与第三电机输出轴相插接,所述主轴上下两侧焊接有刀架,所述刀架之间插接有粉碎刀,所述电源装置通过电源线与控制面板相连接,所述控制面板与第一电机、第二电机、第三电机和第四电机电连接。A new type of corn stalk crushing device, comprising a material inlet, a rolling box, a first motor, a cutting box, a control panel, a second motor, a crushing box, a third motor, a power supply unit, a grinding box, a fourth motor, a milling Pressing roller, cutting roller, crushing device, driving wheel, driven wheel, conveying belt, movable grinding block, fixed grinding block, discharge port and cutting knife, the right end of the feeding port is welded with a rolling box, behind the rolling box A first motor is installed at the end of the rolling box, a cutting box is welded at the right end of the rolling box, a control panel is arranged on the front surface of the cutting box, a second motor is installed at the rear end of the cutting box, and a crushing box is welded at the right end of the cutting box , the top of the crushing box is equipped with a third motor, the bottom of the crushing box is provided with a power supply unit, the right end of the crushing box is welded with a milling box, and the right side of the rear end of the milling box is equipped with a fourth motor. A rolling roller is plugged into the rolling box, the output shaft of the first motor is connected to the rolling roller, a cutting roller is plugged into the cutting box, and the output shaft of the second motor is connected to the cutting roller , the inside of the crushing box is provided with a crushing device, the right side of the inside of the grinding box is plugged with a driving wheel, the output shaft of the fourth motor is plugged with the driving wheel, and the left side of the inside of the grinding box is plugged with a The driven wheel, the driving wheel and the driven wheel are provided with a conveyor belt, a movable abrasive block is installed on the conveyor belt, a fixed abrasive block is welded to the inner bottom of the milling box, and the right end surface of the milling box is provided with a At the discharge port, a cutting knife is welded on the surface of the cutting roller. The crushing device is composed of a main shaft, a knife holder and a pulverizing knife. The upper and lower sides of the main shaft are welded with knife holders, and a crushing knife is inserted between the knife holders. The power supply device is connected with the control panel through the power line, and the control panel is connected with the first motor, the second The second motor, the third motor and the fourth motor are electrically connected.
优选的,所述碾压箱和切割箱内部底端相焊接处设置有加强板,所述加强板由高强钢材质制成,可与切割刀进行相互配合将玉米秸秆切断,高强钢材质不易损坏,可提高零件使用寿命。Preferably, a reinforcing plate is provided at the welding place of the internal bottom of the rolling box and the cutting box, and the reinforcing plate is made of high-strength steel, which can cooperate with the cutting knife to cut off the corn stalks, and the high-strength steel is not easily damaged , can increase the service life of parts.
优选的,所述活动磨块从左到右由左侧向右前方倾斜放置,所述固定磨块从左到右由左侧向右后方倾斜放置,在对玉米秸秆深度磨粉的同时又能更好的将磨好的细粉排出。Preferably, the movable grinding block is placed obliquely from left to right from left to right front, and the fixed grinding block is placed obliquely from left to right from left to right rear, which can grind corn stalks deeply while grinding corn stalks. It is better to discharge the ground fine powder.
优选的,所述切割刀在切割辊表面的分部互相交错,对玉米秸秆进行切割成小段,以便后续进行粉碎。Preferably, the divisions of the cutting knives on the surface of the cutting roller are interlaced to cut the corn stalks into small pieces for subsequent crushing.
优选的,所述切割刀上下面均为圆弧形,便于固定焊接在切割辊上,而且能够与加强板相互配合进行对玉米秸秆切割。Preferably, the upper and lower sides of the cutting knife are arc-shaped, which is convenient for fixing and welding on the cutting roller, and can cooperate with the reinforcing plate to cut corn stalks.
优选的,所述粉碎刀设置有八个,在电机的高速带动下,产生巨大的离心力,并对小段的玉米秸秆进行快速切割。Preferably, there are eight crushing knives, driven by the motor at high speed, a huge centrifugal force is generated to quickly cut small sections of corn stalks.
优选的,所述第三电机采用大功率直流电机,便于提供足够的快速的旋转从而产生离心力,方便粉碎刀进行切割。Preferably, the third motor adopts a high-power DC motor, which is convenient to provide enough fast rotation to generate centrifugal force, and is convenient for cutting by the pulverizer.
与现有技术相比,本实用新型具有如下有益效果:该新型玉米秸秆粉碎装置能够对废弃的玉米秸秆进行碾压、切割、粉碎并且磨粉,使玉米秸秆能够完全被利用,减少因未被完全粉碎的秸秆造成的浪费,粉碎效果好,效率高,能够使后续秸秆的处理更加方便。Compared with the prior art, the utility model has the following beneficial effects: the new corn stalk crushing device can crush, cut, crush and grind the discarded corn stalks, so that the corn stalks can be fully utilized, reducing the The waste caused by completely crushed straw has good crushing effect and high efficiency, which can make the subsequent processing of straw more convenient.
附图说明Description of drawings
图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the utility model;
图3为本实用新型的切割辊示意图;Fig. 3 is the schematic diagram of cutting roller of the present utility model;
图4为本实用新型的切割刀示意图;Fig. 4 is the schematic diagram of cutting knife of the present utility model;
图5为本实用新型的粉碎装置结构示意图;Fig. 5 is a schematic structural view of the pulverizing device of the present invention;
图6为本实用新型的主动轮、从动轮、传送皮带和活动磨块示意图。Fig. 6 is a schematic diagram of the driving wheel, the driven wheel, the transmission belt and the movable grinding block of the present invention.
图中:入料口-1、碾压箱-2、第一电机-3、切割箱-4、控制面板-5、第二电机-6、粉碎箱-7、第三电机-8、电源装置-9、磨粉箱-10、第四电机-11、碾压辊-12、切割辊-13、粉碎装置-14、主动轮-15、从动轮-16、传送皮带-17、活动磨块-18、固定磨块-19、出料口-20、切割刀-131、主轴-141、刀架-142、粉碎刀-143。In the figure: material inlet-1, rolling box-2, first motor-3, cutting box-4, control panel-5, second motor-6, crushing box-7, third motor-8, power supply unit -9, milling box-10, fourth motor-11, rolling roller-12, cutting roller-13, crushing device-14, driving wheel-15, driven wheel-16, transmission belt-17, movable grinding block- 18. Fixed grinding block-19, discharge port-20, cutting knife-131, main shaft-141, knife holder-142, crushing knife-143.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
如图1-6所示,一种新型玉米秸秆粉碎装置,包括入料口1、碾压箱2、第一电机3、切割箱4、控制面板5、第二电机6、粉碎箱7、第三电机8、电源装置9、磨粉箱10、第四电机11、碾压辊12、切割辊13、粉碎装置14、主动轮15、从动轮16、传送皮带17、活动磨块18、固定磨块19、出料口20和切割刀131,入料口1右端焊接碾压箱2,碾压箱2后端安装有第一电机3,碾压箱2右端焊接有切割箱4,切割箱4前端表面设置有控制面板5,切割箱4后端安装有第二电机6,切割箱4右端焊接有粉碎箱7,粉碎箱7顶部安装有第三电机8,粉碎箱7底部设置有电源装置9,粉碎箱7右端焊接有磨粉箱10,磨粉箱10后端右侧安装有第四电机11,碾压箱2内部插接有碾压辊12,第一电机3输出轴与碾压辊12相插接,切割箱4内部插接有切割辊13,第二电机6输出轴与切割辊13相插接,粉碎箱7内部设置有粉碎装置14,磨粉箱10内部右侧插接有主动轮15,第四电机11输出轴与主动轮15相插接,磨粉箱10内部左侧插接有从动轮16,主动轮15和从动轮16上设置有传送皮带17,传送皮带17上安装有活动磨块18,磨粉箱10内部底端焊接有固定磨块19,磨粉箱10右端表面设置有出料口20,切割辊13表面焊接有切割刀131,粉碎装置14由主轴141、刀架142和粉碎刀143组成,主轴141插接与粉碎箱7上下两端,主轴141顶部与第三电机8输出轴相插接,主轴141上下两侧焊接有刀架142,刀架142之间插接有粉碎刀143,电源装置9通过电源线与控制面板5相连接,控制面板5与第一电机3、第二电机6、第三电机8和第四电机11电连接,碾压箱2和切割箱4内部底端相焊接处设置有加强板,加强板由高强钢材质制成,可与切割刀131进行相互配合将玉米秸秆切断,高强钢材质不易损坏,可提高零件使用寿命,活动磨块18从左到右由左侧向右前方倾斜放置,固定磨块19从左到右由左侧向右后方倾斜放置,在对玉米秸秆深度磨粉的同时又能更好的将磨好的细粉排出,切割刀131在切割辊13表面的分部互相交错,对玉米秸秆进行切割成小段,以便后续进行粉碎,切割刀131上下面均为圆弧形,便于固定焊接在切割辊13上,而且能够与加强板相互配合进行对玉米秸秆切割,粉碎刀143设置有八个,在电机的高速带动下,产生巨大的离心力,并对小段的玉米秸秆进行快速切割,第三电机8采用大功率直流电机,便于提供足够的快速的旋转从而产生离心力,方便粉碎刀143进行切割。As shown in Figure 1-6, a new type of corn stalk crushing device includes a feed port 1, a rolling box 2, a first motor 3, a cutting box 4, a control panel 5, a second motor 6, a crushing box 7, a first Three motors 8, power supply unit 9, milling box 10, fourth motor 11, rolling roller 12, cutting roller 13, crushing device 14, driving wheel 15, driven wheel 16, conveyor belt 17, movable grinding block 18, fixed grinding Block 19, discharge port 20 and cutting knife 131, the right end of feed port 1 is welded with rolling box 2, the rear end of rolling box 2 is equipped with first motor 3, the right end of rolling box 2 is welded with cutting box 4, cutting box 4 A control panel 5 is arranged on the surface of the front end, a second motor 6 is installed at the rear end of the cutting box 4, a crushing box 7 is welded on the right end of the cutting box 4, a third motor 8 is installed on the top of the crushing box 7, and a power supply unit 9 is installed at the bottom of the crushing box 7 , the right end of the crushing box 7 is welded with a milling box 10, a fourth motor 11 is installed on the right side of the rear end of the milling box 10, a rolling roller 12 is plugged inside the rolling box 2, and the output shaft of the first motor 3 is connected to the rolling roller. 12 phases are plugged in, a cutting roller 13 is plugged inside the cutting box 4, the output shaft of the second motor 6 is plugged into the cutting roller 13, a crushing device 14 is installed inside the crushing box 7, and a grinding device 14 is plugged inside the grinding box 10. The driving wheel 15, the output shaft of the fourth motor 11 is plugged with the driving wheel 15, the left side of the milling box 10 is plugged with a driven wheel 16, the driving wheel 15 and the driven wheel 16 are provided with a transmission belt 17, and the transmission belt 17 A movable grinding block 18 is installed, a fixed grinding block 19 is welded on the inner bottom of the grinding box 10, a discharge port 20 is arranged on the right end surface of the grinding box 10, a cutting knife 131 is welded on the surface of the cutting roller 13, and the crushing device 14 is driven by a main shaft 141 , a knife rest 142 and a crushing knife 143, the main shaft 141 is inserted into the upper and lower ends of the crushing box 7, the top of the main shaft 141 is plugged with the output shaft of the third motor 8, the upper and lower sides of the main shaft 141 are welded with a knife rest 142, and the knife rest 142 A crushing knife 143 is inserted therebetween, and the power supply device 9 is connected to the control panel 5 through a power cord, and the control panel 5 is electrically connected to the first motor 3, the second motor 6, the third motor 8 and the fourth motor 11, and the rolling There is a reinforcing plate at the bottom of the inner bottom of the box 2 and the cutting box 4. The reinforcing plate is made of high-strength steel and can cooperate with the cutting knife 131 to cut off the corn stalks. The high-strength steel is not easy to damage and can increase the service life of the parts. , the movable grinding block 18 is placed obliquely from left to right from left to right front, and the fixed grinding block 19 is placed obliquely from left to right from left to right rear, which can better grind corn stalks deeply The ground fine powder is discharged, and the cutting knives 131 are interlaced on the surface of the cutting roller 13 to cut the corn stalks into small pieces for subsequent crushing. Roller 13, and can cooperate with reinforcing plate to cut corn stalks. There are eight crushing knives 143. Driven by the high speed of the motor, a huge centrifugal force is generated, and small sections of corn stalks are quickly cut. The third motor 8 High-power DC motors are used to provide sufficient The rapid rotation generates centrifugal force, which is convenient for the crushing knife 143 to cut.
工作原理:在使用时首先将电源装置9与外部电源相连接,为装置接通电源,然后通过控制面板5进行开启第一电机3、第二电机6、第三电机8和第四电机11,并将玉米秸秆通过入料口1进入装置,玉米秸秆首先通过碾压辊12的碾压固定,然后传送至切割箱4被切割刀131与加强板的配合进行切成小段处理,然后进入粉碎箱7中,因第三电机8的高速旋转带动,使内部产生离心力,从而使粉碎刀143对玉米秸秆进行粉碎处理,当粉碎处理后,通过传送皮带17上活动磨块18的刮取,使玉米秸秆进入活动磨块18和固定磨块19的区域进行磨粉处理,对玉米秸秆进行细致磨粉处理,因活动磨块18和固定磨块19的斜放排列,使的细粉能够被缓慢排出,防止堆积在装置内部,对玉米秸秆进行碾压、切割、粉碎并且磨粉,使玉米秸秆能够完全被利用,减少因未被完全粉碎的秸秆造成的浪费,粉碎效果好,效率高,能够使后续秸秆的处理更加方便。Working principle: when in use, firstly connect the power supply device 9 to an external power supply, power on the device, and then turn on the first motor 3, the second motor 6, the third motor 8 and the fourth motor 11 through the control panel 5, And the corn stalks enter the device through the feeding port 1. The corn stalks are first rolled and fixed by the rolling roller 12, and then sent to the cutting box 4 to be cut into small pieces by the cooperation of the cutting knife 131 and the reinforcing plate, and then enter the crushing box. 7, driven by the high-speed rotation of the third motor 8, centrifugal force is generated inside, so that the crushing knife 143 crushes the corn stalks. The straw enters the area of the movable grinding block 18 and the fixed grinding block 19 for grinding treatment, and the corn stalks are finely ground. Due to the inclined arrangement of the movable grinding block 18 and the fixed grinding block 19, the fine powder can be slowly discharged , to prevent accumulation inside the device, to crush, cut, crush and grind the corn stalks, so that the corn stalks can be fully utilized and reduce the waste caused by incompletely crushed straws. The crushing effect is good and the efficiency is high, which can make the Subsequent straw processing is more convenient.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (6)
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