CN207540800U - A kind of damper adjustment test equipment - Google Patents

A kind of damper adjustment test equipment Download PDF

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CN207540800U
CN207540800U CN201721804002.1U CN201721804002U CN207540800U CN 207540800 U CN207540800 U CN 207540800U CN 201721804002 U CN201721804002 U CN 201721804002U CN 207540800 U CN207540800 U CN 207540800U
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shock absorber
fixedly connected
crank
clamping mechanism
testing device
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陆国栋
孙晓帮
周勇全
屈少鹏
衣明悦
王雨桐
王臣
王一臣
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Liaoning University of Technology
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Liaoning University of Technology
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Abstract

本实用新型公开了一种减振器调校测试设备,包括:台面板,其下侧分别固定连接左立板、右立板;所述左立板及右立板分别设置于曲柄连杆机构的左右两侧,并与所述台面板垂直;直线滑轨,其竖直固定安装在左立板上;滑块,其与所述直线滑轨配合安装,并能够沿所述直线滑轨上下滑动;所述滑块通过转接座与曲柄连杆机构的输出端固定连接;下装卡机构,其下端与曲柄连杆机构的输出端固定连接;上装卡机构,其对应设置在下装卡机构的正上方,并与所述下装卡机构组成减振器试件夹持机构。本实用新型提供的减振器调校测试设备,结构紧凑,设备的整体高度较低,使得其便于置于集装箱中,搬运方便。

The utility model discloses a shock absorber adjustment and testing equipment, which comprises: a table panel, the lower side of which is respectively fixedly connected with a left vertical board and a right vertical board; the left vertical board and the right vertical board are respectively arranged on a crank connecting rod mechanism The left and right sides of the table are perpendicular to the table panel; the linear slide rail is vertically fixed on the left vertical plate; the slider is installed in conjunction with the linear slide rail and can go up and down along the linear slide rail Sliding; the slider is fixedly connected to the output end of the crank-link mechanism through an adapter seat; the lower end of the card-loading mechanism is fixedly connected to the output end of the crank-link mechanism; directly above, and form a shock absorber specimen clamping mechanism with the lower clamping mechanism. The shock absorber adjusting and testing equipment provided by the utility model has a compact structure, and the overall height of the equipment is low, so that it is convenient to be placed in a container and convenient to carry.

Description

一种减振器调校测试设备A shock absorber adjustment test equipment

技术领域technical field

本实用新型属于汽车减振器技术领域,特别涉及一种减振器调校测试设备。The utility model belongs to the technical field of automobile shock absorbers, in particular to a shock absorber adjusting and testing device.

背景技术Background technique

汽车减振器是汽车悬架与车轮连接的柔性环节,起着缓冲隔振的作用,主要用来抑制弹簧吸振后反弹时的振荡及来自路面的冲击。减振器是汽车使用过程中的易损配件,减振器工作好坏,将直接影响汽车行驶的平稳性和其它机件的寿命,因此应使减振器经常处于良好的工作状态。The automobile shock absorber is the flexible link connecting the automobile suspension and the wheel. It plays the role of buffering and isolating vibration. It is mainly used to suppress the vibration when the spring rebounds after absorbing vibration and the impact from the road. The shock absorber is a vulnerable part during the use of the car. The performance of the shock absorber will directly affect the driving stability of the car and the life of other parts. Therefore, the shock absorber should always be in good working condition.

减振器调校测试设备是在减振器调校过程中对其进行的性能进行测试的设备。中国专利申请,申请号201521005061.3,“一种曲柄双滑块减振器示功机”提供的激振系统采用曲柄双滑块驱动,可实现精确的正弦激振,满足对减振器试件的试验要求;并能够调节上下夹具间的距离,从而实现对不同长度减振器试件进行试验,设备的通用性较强。但由于其采用滑柱作为曲柄滑块机构的导向,并将滑块设置于滑槽中,导致设备整体高度较高,装入集装箱较困难,运输不方便。The shock absorber adjustment test equipment is the equipment for testing the performance of the shock absorber during the adjustment process. Chinese patent application, application number 201521005061.3, "a crank double-slider shock absorber dynamometer" The vibration excitation system provided is driven by a crank double slider, which can realize accurate sinusoidal vibration and meet the requirements of the shock absorber test piece Test requirements; and can adjust the distance between the upper and lower fixtures, so as to realize the test of shock absorber specimens with different lengths, and the equipment has strong versatility. But because it adopts the sliding column as the guide of the crank slider mechanism, and the slider is arranged in the chute, the overall height of the equipment is high, it is difficult to load into the container, and the transportation is inconvenient.

实用新型内容Utility model content

本实用新型的目的是克服现有减振器调校测试设备高度较高,不便于装入集装箱中进行搬运的缺陷,提供了一种设备整体高度较低,便于搬运的减振器调校测试设备。The purpose of the utility model is to overcome the defect that the existing shock absorber adjustment test equipment is high in height and is not convenient to be loaded into the container for transportation, and provides a shock absorber adjustment test with a low overall height of the equipment and easy transportation equipment.

本实用新型提供的技术方案为:The technical scheme provided by the utility model is:

一种减振器调校测试设备,包括:A shock absorber adjustment test equipment, comprising:

台面板,其下侧分别固定连接左立板、右立板;所述左立板及右立板分别设置于曲柄连杆机构的左右两侧,并与所述台面板垂直;The lower side of the table panel is fixedly connected to the left vertical board and the right vertical board; the left vertical board and the right vertical board are respectively arranged on the left and right sides of the crank linkage mechanism, and are perpendicular to the table board;

直线滑轨,其竖直固定安装在左立板上;Linear slide rail, which is vertically and fixedly installed on the left vertical plate;

滑块,其与所述直线滑轨配合安装,并能够沿所述直线滑轨上下滑动;所述滑块通过转接座与曲柄连杆机构的输出端固定连接;A slider, which is installed in cooperation with the linear slide rail, and can slide up and down along the linear slide rail; the slider is fixedly connected to the output end of the crank linkage mechanism through an adapter seat;

下装卡机构,其下端与曲柄连杆机构的输出端固定连接;The lower card mechanism is fixedly connected to the output end of the crank linkage mechanism at its lower end;

上装卡机构,其对应设置在下装卡机构的正上方,并与所述下装卡机构组成减振器试件夹持机构。The upper clamping mechanism is correspondingly arranged directly above the lower clamping mechanism, and together with the lower clamping mechanism forms a shock absorber specimen clamping mechanism.

优选的是,所述曲柄连杆机构的曲柄一端与驱动电机的减速机轴固定连接,并跟随减速机轴做圆周运动。Preferably, one end of the crank of the crank-link mechanism is fixedly connected to the reducer shaft of the drive motor, and follows the reducer shaft to perform circular motion.

优选的是,所述驱动电机采用伺服电机。Preferably, the drive motor is a servo motor.

优选的是,所述上装卡机构上端通过安装座与上横梁固定连接。Preferably, the upper end of the upper card loading mechanism is fixedly connected to the upper beam through the mounting seat.

优选的是,所述减振器调校测试设备还包括拉压力传感器总成,其设置于上装卡机构上部,并位于所述上横梁下侧,用于测量减振器试件受到的阻尼力。Preferably, the shock absorber adjustment test equipment also includes a tension and pressure sensor assembly, which is arranged on the upper part of the upper clamping mechanism and on the lower side of the upper beam, and is used to measure the damping force of the shock absorber test piece. .

优选的是,所述减振器调校测试设备还包括位移传感器,其通过水平连接板与曲柄连杆机构的输出端固定连接,并靠近右立板。Preferably, the shock absorber adjustment and testing equipment further includes a displacement sensor, which is fixedly connected to the output end of the crank linkage mechanism through a horizontal connecting plate, and is close to the right vertical plate.

优选的是,上横梁与升降油缸固定连接,所述上横梁在所述升降油缸带动下能够上下移动,以满足不同长度的减振器试件试验要求。Preferably, the upper beam is fixedly connected to the lifting cylinder, and the upper beam can move up and down driven by the lifting cylinder, so as to meet the test requirements of shock absorber specimens of different lengths.

优选的是,所述台面板上固定连接与台面板垂直的导柱,所述上横梁套设在所述导柱上,并以所述导柱为导向上下移动。Preferably, a guide post perpendicular to the table top is fixedly connected to the table top, and the upper beam is sleeved on the guide post and moves up and down guided by the guide post.

优选的是,所述曲柄连杆机构的曲柄的长度可调,以调节简谐运动的幅值。Preferably, the length of the crank of the crank-link mechanism is adjustable, so as to adjust the amplitude of the simple harmonic motion.

优选的是,所述上装卡机构上设置有万向节,以使减振器试件受力在同一直线上。Preferably, a universal joint is provided on the upper clamping mechanism, so that the shock absorber test piece is stressed on the same straight line.

本实用新型的有益效果是:The beneficial effects of the utility model are:

(1)本实用新型提供的减振器调校测试设备,曲柄连杆机构的导轨置于台面板下侧的左立板上,有效减小了减振器调校测试设备的整体高度,使得其便于置于集装箱中,搬运方便。(1) In the shock absorber adjustment test equipment provided by the utility model, the guide rail of the crank linkage mechanism is placed on the left vertical plate under the table panel, which effectively reduces the overall height of the shock absorber adjustment test equipment, so that It is convenient to be placed in the container and easy to carry.

(2)本实用新型提供的减振器调校测试设备,由驱动电机的减速机轴直接直接驱动曲柄连杆机构运动,进一步节省了减振器调校测试设备占用的空间并降低了其重量。(2) The shock absorber adjustment test equipment provided by the utility model directly drives the crank connecting rod mechanism to move by the reducer shaft of the driving motor, which further saves the space occupied by the shock absorber adjustment test equipment and reduces its weight .

(3)本实用新型提供的减振器调校测试设备,采用伺服电机驱动,可实现超高精准的转速、转矩及角度控制以实现不同的减振器测试工况。(3) The shock absorber adjustment and test equipment provided by the utility model is driven by a servo motor, which can realize ultra-high precision speed, torque and angle control to realize different shock absorber test conditions.

附图说明Description of drawings

图1为本实用新型所述的减振器调校测试设备总体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the shock absorber adjustment and testing equipment described in the present invention.

图2为本实用新型所述的减振器调校测试设备右视图。Fig. 2 is a right side view of the shock absorber adjustment and testing equipment described in the present invention.

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The utility model will be described in further detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it by referring to the description.

如图1-2所示,本实用新型提供了一种减振器调校测试设备,包括升降油缸110,其下端固定连接在机架的底座120上,升降油缸110的上端与上横梁130固定连接,升降油缸110由安装在机架后侧的液压油泵111提供动力。台面板140,其所述升降油缸110的缸筒的中部固定连接。导柱150的下端采用轴孔连接的方式与台面板140固定连接,导柱150与台面板140垂直,上横梁130套设在所述导柱150上,并在升降油缸的驱动下以所述导柱150为导向上下移动。As shown in Figure 1-2, the utility model provides a shock absorber adjustment test equipment, including a lifting cylinder 110, the lower end of which is fixedly connected to the base 120 of the frame, and the upper end of the lifting cylinder 110 is fixed to the upper beam 130 Connected, the lifting cylinder 110 is powered by a hydraulic oil pump 111 installed on the rear side of the frame. The platform panel 140 is fixedly connected to the middle part of the cylinder barrel of the lifting cylinder 110 . The lower end of the guide column 150 is fixedly connected with the table panel 140 by means of a shaft hole connection, the guide column 150 is perpendicular to the table panel 140, and the upper beam 130 is sleeved on the guide column 150, and driven by the lifting cylinder with the described The guide post 150 moves up and down as a guide.

台面板140的下侧分别固定连接左立板141、右立板142;所述左立板141及右立板142分别设置于曲柄连杆机构210的左右两侧,并与所述台面板140垂直;直线滑轨160,其竖直固定安装在左立板141上。滑块170与所述直线滑轨160配合安装,并能够沿所述直线滑轨160上下滑动;所述滑块160通过转接座与曲柄连杆机构210的输出端211固定连接;下装卡机构180,其下端与曲柄连杆机构的输出端211固定连接;上装卡机构190的上端通过安装座与上横梁130固定连接,上装卡机构190对应设置在下装卡机构180的正上方,并与所述下装卡机构180组成减振器试件夹持机构。所述上装卡机构190上设置有万向节,以使减振器试件受力在同一直线上。拉压力传感器总成220一端固定于上横梁130上,另一端与上装卡机构190的上部固定连接,用于测量调校过程中减振器试件受到的阻尼力。位移传感器230其通过水平连接板231与曲柄连杆机构210的输出端211固定连接,位移传感器230靠近右立板142设置,用于曲柄连杆机构输出端211的位移变化量。The lower side of the table top 140 is fixedly connected with the left vertical board 141 and the right vertical board 142 respectively; Vertical; linear slide rail 160, which is vertically and fixedly installed on the left vertical plate 141. The slide block 170 is installed in cooperation with the linear slide rail 160, and can slide up and down along the linear slide rail 160; the slide block 160 is fixedly connected with the output end 211 of the crank linkage mechanism 210 through an adapter seat; Mechanism 180, its lower end is fixedly connected with the output end 211 of crank-link mechanism; The lower clamping mechanism 180 constitutes a shock absorber specimen clamping mechanism. Universal joints are arranged on the upper clamping mechanism 190, so that the shock absorber test piece is stressed on the same straight line. One end of the tension and pressure sensor assembly 220 is fixed on the upper beam 130, and the other end is fixedly connected with the upper part of the upper clamping mechanism 190, and is used for measuring the damping force of the shock absorber test piece during the adjustment process. The displacement sensor 230 is fixedly connected to the output end 211 of the crank linkage mechanism 210 through the horizontal connecting plate 231. The displacement sensor 230 is arranged near the right vertical plate 142 for the displacement variation of the output end 211 of the crank linkage mechanism.

所述减振器调校测试设备采用曲柄连杆机构作为驱动机构,曲柄连杆机构210的曲柄一端与驱动电机240的减速机轴250固定连接,并跟随减速机轴做圆周运动。在本实施例中,驱动电机240采用伺服电机,可实现超高精准的转速、转矩及角度控制以实现不同的减振器测试工况。优选的是,所述曲柄连杆机构的曲柄的长度可调,以调节减振器试件下端简谐运动的幅值。The shock absorber adjustment test equipment adopts a crank-link mechanism as a driving mechanism, and one end of the crank of the crank-link mechanism 210 is fixedly connected with the reducer shaft 250 of the drive motor 240, and follows the reducer shaft to make a circular motion. In this embodiment, the driving motor 240 adopts a servo motor, which can realize ultra-high precision speed, torque and angle control to realize different shock absorber test conditions. Preferably, the length of the crank of the crank linkage mechanism is adjustable to adjust the amplitude of the simple harmonic motion of the lower end of the shock absorber test piece.

实施以减振器调校测试设备的工作原理为例,做进一步说明:Implementation Take the working principle of the shock absorber adjustment test equipment as an example to further explain:

根据减振器试件的长短,首先通过升降油缸110调整上横梁110的高度,将减振器试件安装在上装卡机构190及上装卡机构180之间,减振器试件上的上端及下端分别与上装卡机构190及上装卡机构180固定连接。曲柄连杆机构210曲柄的在驱动电机240的减速机轴带动下做匀速圆周运动时,曲柄连杆机构的输出端211带动滑块170沿直线滑轨160做精确的简谐运动,从而带动下装卡机构180做简谐运动,减振器试件下端跟随下装卡机构180做简谐运动。减振器试件受到的阻尼力的变化量通过拉压力传感器总成220转化为电压信号,位移的变化量通过位移传感器230均转化为电压信号。阻尼力的电压信号经信号调理模块信号调理后,与位移电压信号共同传给数据采集卡。采集到的数据经过处理后经过分析即可得到最终的试验结果,以得到所述减振器试件的性能参数。According to the length of the shock absorber test piece, the height of the upper beam 110 is first adjusted by the lifting cylinder 110, and the shock absorber test piece is installed between the upper clamping mechanism 190 and the upper clamping mechanism 180. The lower end is fixedly connected with the upper card loading mechanism 190 and the upper card loading mechanism 180 respectively. When the crank of the crank-link mechanism 210 is driven by the reducer shaft of the driving motor 240 to perform uniform circular motion, the output end 211 of the crank-link mechanism drives the slider 170 to perform precise simple harmonic motion along the linear slide rail 160, thereby driving the The clamping mechanism 180 performs simple harmonic motion, and the lower end of the shock absorber specimen follows the lower clamping mechanism 180 to perform simple harmonic motion. The variation of the damping force received by the shock absorber specimen is converted into a voltage signal through the tension and pressure sensor assembly 220 , and the variation of the displacement is converted into a voltage signal through the displacement sensor 230 . After the voltage signal of the damping force is conditioned by the signal conditioning module, it is transmitted to the data acquisition card together with the displacement voltage signal. The collected data can be processed and then analyzed to obtain the final test result, so as to obtain the performance parameters of the shock absorber test piece.

本实用新型提供的减振器调校测试设备,曲柄连杆机构的导轨置于台面板下侧的左立板上,有效减小了减振器调校测试设备的整体高度,使得其便于置于集装箱中,搬运方便;采用伺服电机驱动,可实现超高精准的转速、转矩及角度控制以实现不同的减振器测试工况;由驱动电机的减速机轴直接直接驱动曲柄连杆机构运动,进一步节省了减振器调校测试设备占用的空间并降低了其重量。In the shock absorber adjustment test equipment provided by the utility model, the guide rail of the crank linkage mechanism is placed on the left vertical plate under the table panel, which effectively reduces the overall height of the shock absorber adjustment test equipment, making it easy to install. In the container, it is easy to carry; it is driven by a servo motor, which can realize ultra-high precision speed, torque and angle control to realize different shock absorber test conditions; the crank connecting rod mechanism is directly driven by the reducer shaft of the driving motor movement, which further saves space and reduces the weight of the shock absorber tuning test equipment.

尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present utility model has been disclosed as above, it is not limited to the use listed in the description and the implementation, and it can be applied to various fields suitable for the present utility model. For those familiar with the art, Further modifications can be readily effected, so the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (10)

1.一种减振器调校测试设备,其特征在于,包括:1. A shock absorber adjustment test equipment, characterized in that, comprising: 台面板,其下侧分别固定连接左立板、右立板;所述左立板及右立板分别设置于曲柄连杆机构的左右两侧,并与所述台面板垂直;The lower side of the table panel is fixedly connected to the left vertical board and the right vertical board; the left vertical board and the right vertical board are respectively arranged on the left and right sides of the crank linkage mechanism, and are perpendicular to the table board; 直线滑轨,其竖直固定安装在左立板上;Linear slide rail, which is vertically and fixedly installed on the left vertical plate; 滑块,其与所述直线滑轨配合安装,并能够沿所述直线滑轨上下滑动;所述滑块通过转接座与曲柄连杆机构的输出端固定连接;A slider, which is installed in cooperation with the linear slide rail, and can slide up and down along the linear slide rail; the slider is fixedly connected to the output end of the crank linkage mechanism through an adapter seat; 下装卡机构,其下端与曲柄连杆机构的输出端固定连接;The lower card mechanism is fixedly connected to the output end of the crank linkage mechanism at its lower end; 上装卡机构,其对应设置在下装卡机构的正上方,并与所述下装卡机构组成减振器试件夹持机构。The upper clamping mechanism is correspondingly arranged directly above the lower clamping mechanism, and together with the lower clamping mechanism forms a shock absorber specimen clamping mechanism. 2.根据权利要求1所述的减振器调校测试设备,其特征在于,所述曲柄连杆机构的曲柄一端与驱动电机的减速机轴固定连接,并跟随减速机轴做圆周运动。2 . The shock absorber adjustment and testing device according to claim 1 , wherein one end of the crank of the crank-link mechanism is fixedly connected to the reducer shaft of the driving motor, and follows the reducer shaft to perform circular motion. 3 . 3.根据权利要求2所述的减振器调校测试设备,其特征在于,所述驱动电机采用伺服电机。3. The shock absorber tuning and testing device according to claim 2, wherein the driving motor is a servo motor. 4.根据权利要求3所述的减振器调校测试设备,其特征在于,所述上装卡机构上端通过安装座与上横梁固定连接。4 . The shock absorber adjustment and testing device according to claim 3 , wherein the upper end of the upper clamping mechanism is fixedly connected to the upper beam through a mounting seat. 5 . 5.根据权利要求4所述的减振器调校测试设备,其特征在于,还包括拉压力传感器总成,其设置于上装卡机构上部,并位于所述上横梁的下侧,用于测量减振器试件受到的阻尼力。5. The shock absorber adjustment and testing equipment according to claim 4, characterized in that it also includes a tension and pressure sensor assembly, which is arranged on the upper part of the upper clamping mechanism and is located on the lower side of the upper beam for measuring The damping force on the shock absorber specimen. 6.根据权利要求5所述的减振器调校测试设备,其特征在于,还包括位移传感器,其通过水平连接板与曲柄连杆机构的输出端固定连接,并靠近右立板。6 . The shock absorber adjustment and testing device according to claim 5 , further comprising a displacement sensor, which is fixedly connected to the output end of the crank linkage mechanism through a horizontal connecting plate, and is close to the right vertical plate. 7 . 7.根据权利要求6所述的减振器调校测试设备,其特征在于,上横梁与升降油缸固定连接,所述上横梁在所述升降油缸带动下能够上下移动,以满足不同长度的减振器试件试验要求。7. The shock absorber calibration and testing device according to claim 6, wherein the upper beam is fixedly connected to the lifting cylinder, and the upper beam can move up and down driven by the lifting cylinder, so as to satisfy shock absorbers of different lengths. Vibrator test piece test requirements. 8.根据权利要求7所述的减振器调校测试设备,其特征在于,所述台面板上固定连接与台面板垂直的导柱,所述上横梁套设在所述导柱上,并以所述导柱为导向上下移动。8. The shock absorber calibration and testing device according to claim 7, characterized in that, a guide post perpendicular to the table top is fixedly connected to the table top, the upper beam is sleeved on the guide post, and Move up and down with the guide post as the guide. 9.根据权利要求8所述的减振器调校测试设备,其特征在于,所述曲柄连杆机构的曲柄的长度可调,以调节简谐运动的幅值。9. The shock absorber tuning and testing device according to claim 8, characterized in that the length of the crank of the crank linkage mechanism is adjustable to adjust the amplitude of the simple harmonic motion. 10.根据权利要求9所述的减振器调校测试设备,其特征在于,所述上装卡机构上设置有万向节,以使减振器试件受力在同一直线上。10 . The shock absorber adjustment and testing device according to claim 9 , wherein a universal joint is provided on the upper clamping mechanism, so that the shock absorber test pieces are stressed on the same straight line. 11 .
CN201721804002.1U 2017-12-21 2017-12-21 A kind of damper adjustment test equipment Expired - Fee Related CN207540800U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109060337A (en) * 2018-08-31 2018-12-21 朋志鹏 A kind of automobile strand tooth shock absorber detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109060337A (en) * 2018-08-31 2018-12-21 朋志鹏 A kind of automobile strand tooth shock absorber detection device

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