CN207538937U - A kind of engine cylinder ring and engine with double limiting layers - Google Patents
A kind of engine cylinder ring and engine with double limiting layers Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及汽车发动机领域,尤其涉及一种具有双限位层的发动机气缸垫及发动机。The utility model relates to the field of automobile engines, in particular to an engine cylinder pad with double limiting layers and an engine.
背景技术Background technique
随着汽车工业的迅速发展,作为发动机重要零部件——气缸垫的技术也在飞快的发展,已从复合型气缸垫向金属型气缸垫转化。其转化速度之快,规模之大,范围之广,已超出人们的预料。发动机爆发压力越来越高,缸内燃烧的高温高压燃气的密封问题日益严峻。纵然缸盖螺栓预紧力的提高,可以提高气缸垫密封筋与缸体缸盖的接触压力,但是无法保证缸孔周围接触压力的连续均匀。同时爆发压力的提高,缸盖的纵向变形量也会随之加大。缸盖的变形不仅会影响其本身的可靠性,更重要的是会造成对于气缸垫的压紧不实,从而引起密封失效。With the rapid development of the automobile industry, the technology of the cylinder head gasket, which is an important part of the engine, is also developing rapidly, and has transformed from a composite type cylinder head gasket to a metal type cylinder head gasket. Its conversion speed is fast, the scale is large, and the scope is wide, which has exceeded people's expectations. The explosion pressure of the engine is getting higher and higher, and the sealing problem of the high-temperature and high-pressure gas burned in the cylinder is becoming more and more serious. Although the increase of the pre-tightening force of the cylinder head bolts can increase the contact pressure between the cylinder gasket sealing rib and the cylinder head, it cannot guarantee the continuous and uniform contact pressure around the cylinder bore. At the same time, as the burst pressure increases, the longitudinal deformation of the cylinder head will also increase accordingly. The deformation of the cylinder head will not only affect its own reliability, but more importantly, it will cause inaccurate compression of the cylinder gasket, resulting in seal failure.
气缸垫的作用是在内燃机正常运转过程中保证气、油、水的可靠密封。其工作机理是通过缸盖螺栓拧紧形成的轴向力,使缸盖压紧气缸垫。气缸垫上布置的密封筋在受到缸盖的压紧时,产生弹性变形,与缸体缸盖之间形成接触压力,从而实现对气、油、水等介质的可靠密封。在发动机工作过程中,特别是缸孔周围,为实现气缸垫可靠密封,接触压力必须达到一定数值,且接触压力在密封筋各处应均匀连续。因气缸孔内燃气压力较高,气缸孔周围的密封筋与缸体缸盖间的接触压力较大,所以其周围的密封筋弹性变形量相对较大。且受到缸内高温作用,密封筋易产生塑性变形,从而失去密封能力。传统的气缸垫使用寿命短,使用一段时间后密封性降低,造成三漏问题,气缸垫拆卸后不能重复使用,维修成本高。此外,由于发动机的排气歧管气缸盖、开式水套气缸体的结构刚度不足,以及高增压比增压发动机产生超高压气体时都会带来燃气密封问题。The function of the cylinder gasket is to ensure the reliable sealing of gas, oil and water during the normal operation of the internal combustion engine. Its working mechanism is to press the cylinder head against the cylinder gasket through the axial force formed by the tightening of the cylinder head bolts. When the sealing ribs arranged on the cylinder head gasket are compressed by the cylinder head, they will produce elastic deformation and form contact pressure with the cylinder head, so as to realize reliable sealing of air, oil, water and other media. During the working process of the engine, especially around the cylinder bore, in order to achieve reliable sealing of the cylinder head gasket, the contact pressure must reach a certain value, and the contact pressure should be uniform and continuous around the sealing rib. Due to the high gas pressure in the cylinder bore, the contact pressure between the sealing rib around the cylinder bore and the cylinder head is relatively large, so the elastic deformation of the sealing rib around it is relatively large. Moreover, due to the high temperature in the cylinder, the sealing ribs are prone to plastic deformation, thus losing the sealing ability. The traditional cylinder head gasket has a short service life, and after a period of use, the sealing performance is reduced, resulting in three leaks. After the cylinder head gasket is disassembled, it cannot be reused, and the maintenance cost is high. In addition, due to the lack of structural rigidity of the exhaust manifold cylinder head of the engine and the open water jacket cylinder block, and the high pressure ratio supercharged engine produces ultra-high pressure gas, it will cause gas sealing problems.
因此,有必要对现有技术中的气缸垫进行改进,从而解决发动机气缸垫的燃气密封问题。Therefore, it is necessary to improve the cylinder head gasket in the prior art, so as to solve the gas sealing problem of the engine cylinder head gasket.
实用新型内容Utility model content
本实用新型的目的是针对现有技术的不足,提供一种具有双限位层的发动机气缸垫及发动机。The purpose of the utility model is to provide an engine cylinder head gasket and an engine with double limiting layers for the deficiencies of the prior art.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种具有双限位层的发动机气缸垫,包括垫体,所述垫体上设置有气缸孔,所述垫体包括功能层和平板层,所述功能层包括第一功能层和第二功能层,所述平板层设置于所述第一功能层与所述第二功能层之间,所述第一功能层与所述第二功能层中均设置有全筋,所述平板层与所述第二功能层之间设置有限位层,所述限位层固定设置于所述平板层上,所述限位层包括第一限位层和第二限位层,所述第一限位层设置于所述气缸孔所在的圆周内侧,所述第二限位层设置于所述气缸孔所在的圆周外侧。An engine cylinder head gasket with double limiting layers, comprising a cushion body, the cushion body is provided with a cylinder hole, the cushion body includes a functional layer and a flat layer, and the functional layer includes a first functional layer and a second functional layer Layer, the flat layer is arranged between the first functional layer and the second functional layer, full ribs are arranged in the first functional layer and the second functional layer, the flat layer and the A limiting layer is arranged between the second functional layers, the limiting layer is fixedly arranged on the flat layer, the limiting layer includes a first limiting layer and a second limiting layer, and the first limiting layer The layer is arranged on the inner side of the circumference where the cylinder hole is located, and the second limiting layer is arranged on the outer side of the circumference where the cylinder hole is located.
优选地,所述限位层焊接于所述平板层上。Preferably, the limiting layer is welded on the flat layer.
优选地,所述限位层通过螺栓固定于所述平板层上。Preferably, the limiting layer is fixed on the flat layer by bolts.
进一步地,所述限位层为金属环结构。Further, the limiting layer is a metal ring structure.
进一步地,所述垫体上还设置有油孔、水孔、油气通孔和螺栓孔。Further, the pad body is also provided with oil holes, water holes, oil and gas through holes and bolt holes.
进一步地,所述气缸孔圆周处对应的所述第一功能层和所述第二功能层上均设置有全筋。Further, full ribs are provided on the first functional layer and the second functional layer corresponding to the circumference of the cylinder bore.
进一步地,所述第一限位层与所述第二限位层分别设置于所述全筋两侧。Further, the first limiting layer and the second limiting layer are respectively arranged on both sides of the full rib.
进一步地,所述全筋为朝向所述平板层弯曲的圆弧形结构。Further, the full rib is an arc-shaped structure bent toward the flat layer.
具体地,所述第一功能层中设置有第一全筋,所述第二功能层中设置有第二全筋。Specifically, the first full reinforcement is provided in the first functional layer, and the second full reinforcement is provided in the second functional layer.
进一步地,所述第一全筋与所述第二全筋沿所述平板层对称设置。Further, the first full reinforcement and the second full reinforcement are arranged symmetrically along the flat plate layer.
本实用新型还公开了一种发动机,包括如上所述的发动机气缸垫。The utility model also discloses an engine, which comprises the above-mentioned engine cylinder gasket.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)本实用新型的具有双限位层的发动机气缸垫,在平板层上设置了两个限位层,起到了静态密封的作用,可以防止气缸内燃气直接冲击全筋;(1) The engine cylinder head gasket with double limiting layers of the utility model is provided with two limiting layers on the flat plate, which plays the role of static sealing and can prevent the gas in the cylinder from directly impacting the whole rib;
(2)本实用新型的具有双限位层的发动机气缸垫,在气缸孔内外两侧分别设置了金属限位层,增强了气缸孔区域的刚性;(2) In the engine cylinder head gasket with double limiting layers of the present invention, metal limiting layers are respectively arranged on both sides inside and outside the cylinder bore, which enhances the rigidity of the cylinder bore region;
(3)本实用新型的具有双限位层的发动机气缸垫,能够有效密封燃烧室燃气,解决了提高气体爆发压力而带来的燃气密封问题。(3) The engine cylinder head gasket with double limiting layers of the utility model can effectively seal the gas in the combustion chamber and solve the problem of gas sealing caused by increasing the gas explosion pressure.
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to illustrate the technical solution of the utility model more clearly, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the implementation of the utility model For example, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型实施例1的一种具有双限位层的发动机气缸垫俯视图;Fig. 1 is a top view of an engine cylinder head gasket with double limiting layers according to Embodiment 1 of the present invention;
图2是图1的A-A向剖视图;Fig. 2 is the A-A direction sectional view of Fig. 1;
图3是本实用新型实施例1的限位层所在平面的发动机气缸垫剖视图。Fig. 3 is a cross-sectional view of the engine cylinder head gasket on the plane where the limiting layer is located in Embodiment 1 of the utility model.
其中,图中附图标记对应为:1-第一功能层,2-平板层,3-第一限位层,4-第二限位层,5-第二功能层,6-全筋,61-第一全筋,62-第二全筋,7-气缸孔。Wherein, the reference numerals in the figure correspond to: 1-first functional layer, 2-slab layer, 3-first limiting layer, 4-second limiting layer, 5-second functional layer, 6-full bar, 61-the first full rib, 62-the second full rib, 7-cylinder bore.
具体实施方式Detailed ways
下面将结合本实用新型中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. . Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
请参阅图1-3。如图所示,本实用新型公开了一种具有双限位层的发动机气缸垫,包括垫体,所述垫体上设置有气缸孔7,所述垫体包括功能层和平板层2,所述功能层包括第一功能层1和第二功能层5,所述平板层2设置于所述第一功能层1与所述第二功能层5之间,所述第一功能层1与所述第二功能层5中均设置有全筋6,所述平板层2与所述第二功能层5之间设置有限位层,所述限位层包括第一限位层3和第二限位层4,所述第一限位层3与所述第二限位层4分别设置于所述全筋6两侧。See Figure 1-3. As shown in the figure, the utility model discloses an engine cylinder head gasket with double limiting layers, including a cushion body, on which a cylinder hole 7 is arranged, and the cushion body includes a functional layer and a flat layer 2, so that The functional layer includes a first functional layer 1 and a second functional layer 5, the flat layer 2 is arranged between the first functional layer 1 and the second functional layer 5, the first functional layer 1 and the The second functional layer 5 is provided with full ribs 6, and a limiting layer is arranged between the flat plate layer 2 and the second functional layer 5, and the limiting layer includes a first limiting layer 3 and a second limiting layer. The positioning layer 4, the first limiting layer 3 and the second limiting layer 4 are respectively arranged on both sides of the full rib 6.
所述限位层通过激光焊接于所述平板层2上,所述限位层为金属环结构,所述限位层起到了静态密封的作用,可以防止气缸内燃气直接冲击全筋6,同时增强了气缸孔区域的刚性;所述气缸垫上设置有油孔、水孔、油气通孔和螺栓孔。所述气缸孔7圆周处对应的所述第一功能层1和所述第二功能层5上均设置有全筋6。所述第一限位层3设置于所述气缸孔7所在的圆周内侧,所述第二限位层4设置于所述气缸孔7所在的圆周外侧。所述第一限位层3与所述第二限位层4对称设置于所述全筋6两侧。所述全筋6为朝向所述平板层2弯曲的圆弧形结构。所述全筋6包括第一全筋61和第二全筋62,所述第一功能层1中设置有第一全筋61,所述第二功能层5中设置有第二全筋62。所述第一全筋61与所述第二全筋62沿所述平板层2对称设置。双限位层是气缸内燃气的第一道屏障,主要起到静态密封的作用,防止燃气直接冲击功能层的全筋6;全筋6为第二道屏障,主要起到动态密封的作用。当缸内气体爆发时,缸盖面与缸体面产生相对运动,两个面之间产生离脱间隙,此时全筋6具有回弹能力,使得缸盖面与缸体面始终接触,起到密封作用。本实用新型的发动机气缸垫具有双限位层,能够有效密封燃烧室燃气,有效解决了提高气体爆发压力而带来的燃气密封问题,使得超过增压比的发动机成为可能。The limiting layer is welded on the flat plate layer 2 by laser, the limiting layer is a metal ring structure, and the limiting layer plays the role of static sealing, which can prevent the gas in the cylinder from directly impacting the full rib 6, and at the same time The rigidity of the cylinder hole area is enhanced; oil holes, water holes, oil and gas through holes and bolt holes are arranged on the cylinder gasket. Full ribs 6 are provided on the first functional layer 1 and the second functional layer 5 corresponding to the circumference of the cylinder bore 7 . The first limiting layer 3 is arranged inside the circumference where the cylinder hole 7 is located, and the second limiting layer 4 is arranged outside the circumference where the cylinder hole 7 is located. The first limiting layer 3 and the second limiting layer 4 are symmetrically arranged on both sides of the full rib 6 . The full rib 6 is an arc-shaped structure bent toward the flat layer 2 . The full bars 6 include a first full bar 61 and a second full bar 62 , the first full bar 61 is set in the first functional layer 1 , and the second full bar 62 is set in the second functional layer 5 . The first full reinforcement 61 and the second full reinforcement 62 are arranged symmetrically along the flat plate layer 2 . The double limiting layer is the first barrier for the gas in the cylinder, which mainly plays the role of static sealing to prevent the gas from directly impacting the full rib 6 of the functional layer; the full rib 6 is the second barrier, which mainly plays the role of dynamic sealing. When the gas in the cylinder explodes, the surface of the cylinder head and the surface of the cylinder body will move relative to each other, and a separation gap will be generated between the two surfaces. to the sealing effect. The engine cylinder gasket of the utility model has double limiting layers, which can effectively seal the gas in the combustion chamber, effectively solve the problem of gas sealing caused by increasing the gas explosion pressure, and make it possible for the engine to exceed the boosting ratio.
实施例2Example 2
本实用新型公开了一种具有双限位层的发动机气缸垫,包括垫体,所述垫体上设置有气缸孔7,所述垫体包括功能层和平板层2,所述功能层包括第一功能层1和第二功能层5,所述平板层2设置于所述第一功能层1与所述第二功能层5之间,所述第一功能层1与所述第二功能层5中均设置有全筋6,所述平板层2与所述第二功能层5之间设置有限位层,所述限位层包括第一限位层3和第二限位层4,所述第一限位层3与所述第二限位层4分别设置于所述全筋6两侧。The utility model discloses an engine cylinder pad with double limiting layers, which comprises a pad body on which a cylinder hole 7 is arranged, the pad body includes a functional layer and a flat plate layer 2, and the functional layer includes a second A functional layer 1 and a second functional layer 5, the flat layer 2 is arranged between the first functional layer 1 and the second functional layer 5, the first functional layer 1 and the second functional layer 5 are all provided with full ribs 6, and a limiting layer is arranged between the flat plate layer 2 and the second functional layer 5, and the limiting layer includes a first limiting layer 3 and a second limiting layer 4, so The first limiting layer 3 and the second limiting layer 4 are respectively arranged on both sides of the full rib 6 .
所述限位层通过螺栓固定于所述平板层2上,所述限位层为金属环结构,所述限位层起到了静态密封的作用,可以防止气缸内燃气直接冲击全筋6,同时增强了气缸孔区域的刚性;所述气缸垫上设置油孔、水孔、油气通孔和螺栓孔。所述气缸孔7圆周处对应的所述第一功能层1和所述第二功能层5上均设置有全筋6。所述第一限位层3设置于所述气缸孔7所在的圆周内侧,所述第二限位层4设置于所述气缸孔7所在的圆周外侧。所述第一限位层3与所述第二限位层4对称设置于所述全筋6两侧。所述全筋6为朝向所述平板层2弯曲的圆弧形结构。双限位层是气缸内燃气的第一道屏障,主要起到静态密封的作用,防止燃气直接冲击功能层的全筋6;全筋6为第二道屏障,主要起到动态密封的作用。当缸内气体爆发时,缸盖面与缸体面产生相对运动,两个面之间产生离脱间隙,此时全筋6具有回弹能力,使得缸盖面与缸体面始终接触,起到密封作用。本实用新型的发动机气缸垫具有双限位层,能够有效密封燃烧室燃气,有效解决了提高气体爆发压力而带来的燃气密封问题。The limiting layer is fixed on the flat plate layer 2 by bolts, the limiting layer is a metal ring structure, and the limiting layer plays the role of static sealing, which can prevent the gas in the cylinder from directly impacting the full rib 6, and at the same time The rigidity of the cylinder hole area is enhanced; oil holes, water holes, oil and gas through holes and bolt holes are arranged on the cylinder gasket. Full ribs 6 are provided on the first functional layer 1 and the second functional layer 5 corresponding to the circumference of the cylinder bore 7 . The first limiting layer 3 is arranged inside the circumference where the cylinder hole 7 is located, and the second limiting layer 4 is arranged outside the circumference where the cylinder hole 7 is located. The first limiting layer 3 and the second limiting layer 4 are symmetrically arranged on both sides of the full rib 6 . The full rib 6 is an arc-shaped structure bent toward the flat layer 2 . The double limiting layer is the first barrier for the gas in the cylinder, which mainly plays the role of static sealing to prevent the gas from directly impacting the full rib 6 of the functional layer; the full rib 6 is the second barrier, which mainly plays the role of dynamic sealing. When the gas in the cylinder explodes, the surface of the cylinder head and the surface of the cylinder body will move relative to each other, and a separation gap will be generated between the two surfaces. to the sealing effect. The engine cylinder head gasket of the utility model has double limiting layers, which can effectively seal the combustion chamber gas, and effectively solve the gas sealing problem caused by increasing the gas explosion pressure.
实施例3Example 3
本实用新型公开了一种具有双限位层的发动机气缸垫,包括垫体,所述垫体上设置有气缸孔7,所述垫体包括功能层和平板层2,所述功能层与所述平板层2铆接,所述功能层包括第一功能层1和第二功能层5,所述平板层2设置于所述第一功能层1与所述第二功能层5之间,所述第一功能层1与所述第二功能层5中均设置有全筋6,所述平板层2与所述第二功能层5之间设置有限位层,所述限位层包括第一限位层3和第二限位层4,所述第一限位层3与所述第二限位层4分别设置于所述全筋6两侧。The utility model discloses an engine cylinder pad with double limiting layers, which comprises a pad body, on which a cylinder hole 7 is arranged, and the pad body includes a functional layer and a flat plate layer 2, and the functional layer and the The flat layer 2 is riveted, the functional layer includes a first functional layer 1 and a second functional layer 5, the flat layer 2 is arranged between the first functional layer 1 and the second functional layer 5, the Both the first functional layer 1 and the second functional layer 5 are provided with full ribs 6, and a limiting layer is arranged between the flat plate layer 2 and the second functional layer 5, and the limiting layer includes a first limiting layer. The limiting layer 3 and the second limiting layer 4, the first limiting layer 3 and the second limiting layer 4 are arranged on both sides of the full rib 6 respectively.
所述限位层铆接于所述平板层2上,所述限位层为金属环结构,所述限位层起到了静态密封的作用,可以防止气缸内燃气直接冲击全筋6,同时增强了气缸孔区域的刚性;所述气缸垫上设置有气缸孔7、油孔、水孔、油气通孔和螺栓孔。所述气缸孔7圆周处对应的所述第一功能层1和所述第二功能层5上均设置有全筋6。所述第一限位层3设置于所述气缸孔7所在的圆周内侧,所述第二限位层4设置于所述气缸孔7所在的圆周外侧。所述第一限位层3与所述第二限位层4对称设置于所述全筋6两侧。所述全筋6为朝向所述平板层2弯曲的圆弧形结构。所述全筋6包括第一全筋61和第二全筋62,所述第一功能层1中设置有第一全筋61,所述第二功能层5中设置有第二全筋62。所述第一全筋61与所述第二全筋62沿所述平板层2对称设置。双限位层是气缸内燃气的第一道屏障,主要起到静态密封的作用,防止燃气直接冲击功能层的全筋6;全筋6为第二道屏障,主要起到动态密封的作用。当缸内气体爆发时,缸盖面与缸体面产生相对运动,两个面之间产生离脱间隙,此时全筋6具有回弹能力,使得缸盖面与缸体面始终接触,起到密封作用。本实用新型的发动机气缸垫具有双限位层,能够有效密封燃烧室燃气,有效解决了提高气体爆发压力而带来的燃气密封问题。The limiting layer is riveted on the flat plate layer 2, the limiting layer is a metal ring structure, and the limiting layer plays a role of static sealing, which can prevent the gas in the cylinder from directly impacting the full rib 6, and at the same time strengthen the The rigidity of the cylinder hole area; the cylinder head gasket is provided with cylinder holes 7, oil holes, water holes, oil and gas through holes and bolt holes. Full ribs 6 are provided on the first functional layer 1 and the second functional layer 5 corresponding to the circumference of the cylinder bore 7 . The first limiting layer 3 is arranged inside the circumference where the cylinder hole 7 is located, and the second limiting layer 4 is arranged outside the circumference where the cylinder hole 7 is located. The first limiting layer 3 and the second limiting layer 4 are symmetrically arranged on both sides of the full rib 6 . The full rib 6 is an arc-shaped structure bent toward the flat layer 2 . The full bars 6 include a first full bar 61 and a second full bar 62 , the first full bar 61 is set in the first functional layer 1 , and the second full bar 62 is set in the second functional layer 5 . The first full reinforcement 61 and the second full reinforcement 62 are arranged symmetrically along the flat plate layer 2 . The double limiting layer is the first barrier for the gas in the cylinder, which mainly plays the role of static sealing to prevent the gas from directly impacting the full rib 6 of the functional layer; the full rib 6 is the second barrier, which mainly plays the role of dynamic sealing. When the gas in the cylinder explodes, the surface of the cylinder head and the surface of the cylinder body will move relative to each other, and a separation gap will be generated between the two surfaces. to the sealing effect. The engine cylinder head gasket of the utility model has double limiting layers, which can effectively seal the combustion chamber gas, and effectively solve the gas sealing problem caused by increasing the gas explosion pressure.
实施例4Example 4
本实用新型公开了一种具有双限位层的发动机气缸垫,包括垫体,所述垫体上设置有气缸孔7,所述垫体包括功能层和平板层2,所述功能层与所述平板层2铆接,所述功能层包括第一功能层1和第二功能层5,所述平板层2设置于所述第一功能层1与所述第二功能层5之间,所述第一功能层1与所述第二功能层5中均设置有全筋6,所述平板层2与所述第二功能层5之间设置有限位层,所述限位层包括第一限位层3和第二限位层4,所述第一限位层3与所述第二限位层4分别设置于所述全筋6两侧。The utility model discloses an engine cylinder pad with double limiting layers, which comprises a pad body, on which a cylinder hole 7 is arranged, and the pad body includes a functional layer and a flat plate layer 2, and the functional layer and the The flat layer 2 is riveted, the functional layer includes a first functional layer 1 and a second functional layer 5, the flat layer 2 is arranged between the first functional layer 1 and the second functional layer 5, the Both the first functional layer 1 and the second functional layer 5 are provided with full ribs 6, and a limiting layer is arranged between the flat plate layer 2 and the second functional layer 5, and the limiting layer includes a first limiting layer. The limiting layer 3 and the second limiting layer 4, the first limiting layer 3 and the second limiting layer 4 are arranged on both sides of the full rib 6 respectively.
所述限位层焊接于所述平板层2上,所述限位层为金属环结构,所述限位层起到了静态密封的作用,可以防止气缸内燃气直接冲击全筋6,同时增强了气缸孔区域的刚性;所述气缸垫上设置有气缸孔7,所述气缸孔7圆周处对应的所述第一功能层1和所述第二功能层5上均设置有全筋6。所述第一限位层3设置于所述气缸孔7所在的圆周内侧,所述第二限位层4设置于所述气缸孔7所在的圆周外侧。所述第一限位层3与所述第二限位层4对称设置于所述全筋6两侧。所述全筋6为朝向所述平板层2弯曲的半圆形结构。双限位层是气缸内燃气的第一道屏障,主要起到静态密封的作用,防止燃气直接冲击功能层的全筋6;全筋6为第二道屏障,主要起到动态密封的作用。当缸内气体爆发时,缸盖面与缸体面产生相对运动,两个面之间产生离脱间隙,此时全筋6具有回弹能力,使得缸盖面与缸体面始终接触,起到密封作用。本实用新型的发动机气缸垫具有双限位层,能够有效密封燃烧室燃气,有效解决了提高气体爆发压力而带来的燃气密封问题。The limiting layer is welded on the flat plate layer 2, the limiting layer is a metal ring structure, and the limiting layer plays a role of static sealing, which can prevent the gas in the cylinder from directly impacting the full rib 6, and at the same time strengthen the The rigidity of the cylinder hole area: the cylinder head gasket is provided with a cylinder hole 7, and the first functional layer 1 and the second functional layer 5 corresponding to the circumference of the cylinder hole 7 are provided with full ribs 6. The first limiting layer 3 is arranged inside the circumference where the cylinder hole 7 is located, and the second limiting layer 4 is arranged outside the circumference where the cylinder hole 7 is located. The first limiting layer 3 and the second limiting layer 4 are symmetrically arranged on both sides of the full rib 6 . The full rib 6 is a semicircular structure bent toward the flat layer 2 . The double limiting layer is the first barrier for the gas in the cylinder, which mainly plays the role of static sealing to prevent the gas from directly impacting the full rib 6 of the functional layer; the full rib 6 is the second barrier, which mainly plays the role of dynamic sealing. When the gas in the cylinder explodes, the surface of the cylinder head and the surface of the cylinder body will move relative to each other, and a separation gap will be generated between the two surfaces. to the sealing effect. The engine cylinder head gasket of the utility model has double limiting layers, which can effectively seal the combustion chamber gas, and effectively solve the gas sealing problem caused by increasing the gas explosion pressure.
实施例5Example 5
本实用新型公开了一种具有双限位层的发动机气缸垫,包括垫体,所述垫体上设置有气缸孔7,所述垫体包括功能层和平板层2,所述功能层与所述平板层2通过螺栓固定连接,所述功能层包括第一功能层1和第二功能层5,所述平板层2设置于所述第一功能层1与所述第二功能层5之间,所述第一功能层1与所述第二功能层5中均设置有全筋6,所述平板层2与所述第二功能层5之间设置有限位层,所述限位层包括第一限位层3和第二限位层4,所述第一限位层3与所述第二限位层4分别设置于所述全筋6两侧。The utility model discloses an engine cylinder pad with double limiting layers, which comprises a pad body, on which a cylinder hole 7 is arranged, and the pad body includes a functional layer and a flat plate layer 2, and the functional layer and the The flat layer 2 is fixedly connected by bolts, the functional layer includes a first functional layer 1 and a second functional layer 5, and the flat layer 2 is arranged between the first functional layer 1 and the second functional layer 5 , the first functional layer 1 and the second functional layer 5 are provided with full ribs 6, and a limiting layer is arranged between the flat plate layer 2 and the second functional layer 5, and the limiting layer includes The first limiting layer 3 and the second limiting layer 4 are arranged on both sides of the full rib 6 respectively.
所述限位层焊接于所述平板层2上,所述限位层为金属环结构,所述限位层起到了静态密封的作用,可以防止气缸内燃气直接冲击全筋6,同时增强了气缸孔区域的刚性;所述气缸垫上设置有气缸孔7,所述气缸孔7圆周处对应的所述第一功能层1和所述第二功能层5上均设置有全筋6。所述第一限位层3设置于所述气缸孔7所在的圆周内侧,所述第二限位层4设置于所述气缸孔7所在的圆周外侧。所述第一限位层3与所述第二限位层4对称设置于所述全筋6两侧。所述全筋6为朝向所述平板层2弯曲的半圆形结构。所述全筋6为朝向所述平板层2弯曲的圆弧形结构。所述全筋6包括第一全筋61和第二全筋62,所述第一功能层1中设置有第一全筋61,所述第二功能层5中设置有第二全筋62。所述第一全筋61与所述第二全筋62沿所述平板层2对称设置。本实用新型的双限位层是气缸内燃气的第一道屏障,主要起到静态密封的作用,防止燃气直接冲击功能层的全筋6;全筋6为第二道屏障,主要起到动态密封的作用。当缸内气体爆发时,缸盖面与缸体面产生相对运动,两个面之间产生离脱间隙,此时全筋6具有回弹能力,使得缸盖面与缸体面始终接触,起到密封作用。本实用新型的发动机气缸垫具有双限位层,能够有效密封燃烧室燃气,有效解决了提高气体爆发压力而带来的燃气密封问题。The limiting layer is welded on the flat plate layer 2, the limiting layer is a metal ring structure, and the limiting layer plays a role of static sealing, which can prevent the gas in the cylinder from directly impacting the full rib 6, and at the same time strengthen the The rigidity of the cylinder hole area: the cylinder head gasket is provided with a cylinder hole 7, and the first functional layer 1 and the second functional layer 5 corresponding to the circumference of the cylinder hole 7 are provided with full ribs 6. The first limiting layer 3 is arranged inside the circumference where the cylinder hole 7 is located, and the second limiting layer 4 is arranged outside the circumference where the cylinder hole 7 is located. The first limiting layer 3 and the second limiting layer 4 are symmetrically arranged on both sides of the full rib 6 . The full rib 6 is a semicircular structure bent toward the flat layer 2 . The full rib 6 is an arc-shaped structure bent toward the flat layer 2 . The full bars 6 include a first full bar 61 and a second full bar 62 , the first full bar 61 is set in the first functional layer 1 , and the second full bar 62 is set in the second functional layer 5 . The first full reinforcement 61 and the second full reinforcement 62 are arranged symmetrically along the flat plate layer 2 . The double limiting layer of the utility model is the first barrier of the gas in the cylinder, which mainly plays the role of static sealing, preventing the gas from directly impacting the full rib 6 of the functional layer; the full rib 6 is the second barrier, which mainly plays a role of dynamic sealing. The role of sealing. When the gas in the cylinder explodes, the surface of the cylinder head and the surface of the cylinder body will move relative to each other, and a separation gap will be generated between the two surfaces. to the sealing effect. The engine cylinder head gasket of the utility model has double limiting layers, which can effectively seal the combustion chamber gas, and effectively solve the gas sealing problem caused by increasing the gas explosion pressure.
实施例6Example 6
本实用新型还公开了一种发动机,包括实施例1-5任一个中的具有双限位层的发动机气缸垫。The utility model also discloses an engine, which comprises the engine cylinder gasket with double limiting layers in any one of the embodiments 1-5.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)本实用新型的具有双限位层的发动机气缸垫,在平板层上设置了两个限位层,起到了静态密封的作用,可以防止气缸内燃气直接冲击全筋;(1) The engine cylinder head gasket with double limiting layers of the utility model is provided with two limiting layers on the flat plate, which plays the role of static sealing and can prevent the gas in the cylinder from directly impacting the whole rib;
(2)本实用新型的具有双限位层的发动机气缸垫,在气缸孔内外两侧分别设置了金属限位层,增强了气缸孔区域的刚性;(2) In the engine cylinder head gasket with double limiting layers of the present invention, metal limiting layers are respectively arranged on both sides inside and outside the cylinder bore, which enhances the rigidity of the cylinder bore region;
(3)本实用新型的具有双限位层的发动机气缸垫,能够有效密封燃烧室燃气,解决了提高气体爆发压力而带来的燃气密封问题。(3) The engine cylinder head gasket with double limiting layers of the utility model can effectively seal the gas in the combustion chamber and solve the problem of gas sealing caused by increasing the gas explosion pressure.
以上所述是本实用新型的优选实施方式,应该指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。The above is a preferred embodiment of the present utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, some improvements and modifications can also be made, these improvements and modifications It is also regarded as the protection scope of the present utility model.
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| CN114017197A (en) * | 2021-12-10 | 2022-02-08 | 长春蓝天密封技术开发有限公司 | A high temperature resistant cylinder head gasket |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114017197A (en) * | 2021-12-10 | 2022-02-08 | 长春蓝天密封技术开发有限公司 | A high temperature resistant cylinder head gasket |
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