CN207537320U - A kind of efficient municipal sludge drying breaking means - Google Patents
A kind of efficient municipal sludge drying breaking means Download PDFInfo
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- CN207537320U CN207537320U CN201720881792.7U CN201720881792U CN207537320U CN 207537320 U CN207537320 U CN 207537320U CN 201720881792 U CN201720881792 U CN 201720881792U CN 207537320 U CN207537320 U CN 207537320U
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- 238000001035 drying Methods 0.000 title claims abstract description 89
- 239000010802 sludge Substances 0.000 title claims abstract description 69
- 238000003756 stirring Methods 0.000 claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 239000002699 waste material Substances 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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Abstract
本实用新型公开了一种高效城市污泥烘干打碎装置,包括底座、左支架、烘干桶和右支架;所述烘干桶的中间位置设置有转轴,转轴为中空结构,且转轴对称设置有若干搅拌杆;所述烘干桶的上侧开设有污泥进口,烘干桶的下侧开设有污泥出口;所述转轴的左端连通有进汽管,进汽管上设置有加热装置,所述转轴的右端连通有排汽管。本实用新型通过在烘干桶外部设置齿圈,并在烘干桶内部设置带有搅拌杆的转轴,同时采用蒸汽烘干和加热板烘干结合的方式,提高污泥烘干效率,节约污泥处理时间;还在搅拌杆上设置有破碎齿和刮板,将烘干后的块状污泥打碎,便于后续处理;还设置有预热管,对排出的高温蒸汽进行利用,节约热能。
The utility model discloses a high-efficiency urban sludge drying and crushing device, which comprises a base, a left support, a drying barrel and a right support; a rotating shaft is arranged in the middle of the drying barrel, the rotating shaft is a hollow structure, and the rotating shaft is symmetrical A number of stirring rods are provided; the upper side of the drying barrel is provided with a sludge inlet, and the lower side of the drying barrel is provided with a sludge outlet; the left end of the rotating shaft is connected with a steam inlet pipe, and a heating pipe is installed on the steam inlet pipe. device, the right end of the shaft communicates with an exhaust pipe. The utility model arranges a ring gear outside the drying barrel, and sets a rotating shaft with a stirring rod inside the drying barrel, and adopts a combination of steam drying and heating plate drying at the same time, so as to improve the sludge drying efficiency and save waste. Sludge processing time; there are also crushing teeth and scrapers on the stirring rod to break up the dried massive sludge for subsequent processing; there is also a preheating pipe to use the discharged high-temperature steam to save heat energy .
Description
技术领域technical field
本实用新型涉及一种污泥烘干设备,具体是一种高效城市污泥烘干打碎装置。The utility model relates to a sludge drying equipment, in particular to a high-efficiency urban sludge drying and crushing device.
背景技术Background technique
在我国,随着国家经济实力的增强,国民环保意识的提高,城市污水处理行业得到迅速发展,城市污泥的产量与日俱增,污泥的处置和开发利用问题日益为人们所关注。污泥的干化处理,使污泥农用、作为燃料使用、焚烧乃至为减少填埋场地等处理方法成为可能。In our country, with the strengthening of the national economic strength and the improvement of national environmental protection awareness, the urban sewage treatment industry has developed rapidly, the output of urban sludge is increasing day by day, and the disposal and development and utilization of sludge are increasingly concerned by people. The drying treatment of sludge makes it possible for sludge to be used in agriculture, used as fuel, incinerated, and even to reduce landfill sites.
现有的污泥烘干装置烘干效率过低,导致烘干时间过长,不利于污泥的快速处理;与此同时,现有污泥烘干机的内部未设置有打碎装置,导致污泥出料时为块状结构,不利于污泥的后续处理。The drying efficiency of the existing sludge drying device is too low, resulting in too long drying time, which is not conducive to the rapid treatment of sludge; at the same time, there is no crushing device inside the existing sludge dryer, resulting in When the sludge is discharged, it has a block structure, which is not conducive to the subsequent treatment of the sludge.
实用新型内容Utility model content
本实用新型的目的在于提供一种高效城市污泥烘干打碎装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a high-efficiency municipal sludge drying and crushing device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种高效城市污泥烘干打碎装置,包括底座、左支架、烘干桶和右支架;所述左支架和右支架对称安装在底座上,所述烘干桶位于左支架和右支架的内侧,且烘干桶的中间位置设置有转轴;所述转轴为中空结构,且转轴的左端转动安装在左支架的内部,转轴的右端转动安装在右支架的内部,所述转轴位于烘干桶内部的部分对称设置有若干搅拌杆;所述转轴右端固定安装有第一齿轮,所述右支架的内部还固定安装有旋转电机,旋转电机的输出端固定安装有第二齿轮,第二齿轮与第一齿轮相互啮合;所述烘干桶的上侧开设有污泥进口,烘干桶的下侧开设有污泥出口;所述转轴的左端连通有进汽管,进汽管上设置有加热装置,所述转轴的右端连通有排汽管。A high-efficiency municipal sludge drying and crushing device, including a base, a left bracket, a drying bucket and a right bracket; the left bracket and the right bracket are symmetrically installed on the base, and the drying bucket is located between the left bracket and the right bracket Inside, and the middle position of the drying barrel is provided with a rotating shaft; the rotating shaft is a hollow structure, and the left end of the rotating shaft is rotatably installed inside the left bracket, and the right end of the rotating shaft is rotatably installed inside the right bracket, and the rotating shaft is located in the drying barrel The inner part is symmetrically provided with several stirring rods; the right end of the rotating shaft is fixedly equipped with a first gear, and the inside of the right bracket is also fixedly equipped with a rotating motor, and the output end of the rotating motor is fixedly installed with a second gear, and the second gear is connected to the The first gears mesh with each other; the upper side of the drying barrel is provided with a sludge inlet, and the lower side of the drying barrel is provided with a sludge outlet; the left end of the rotating shaft is connected with a steam inlet pipe, and a heating device, the right end of the rotating shaft communicates with an exhaust pipe.
作为本实用新型进一步的方案:所述烘干桶的左右两侧均通过轴承与转轴转动连接。As a further solution of the present invention: the left and right sides of the drying barrel are rotatably connected to the rotating shaft through bearings.
作为本实用新型再进一步的方案:所述搅拌杆的末端固定安装有刮板,刮板紧贴烘干桶的内壁。As a further solution of the utility model: a scraper is fixedly installed at the end of the stirring rod, and the scraper is close to the inner wall of the drying barrel.
作为本实用新型再进一步的方案:所述搅拌杆上均匀设置有若干破碎齿。As a further solution of the utility model: a plurality of crushing teeth are uniformly arranged on the stirring rod.
作为本实用新型再进一步的方案:所述烘干桶的内壁上还设置有加热板。As a further solution of the utility model: a heating plate is also arranged on the inner wall of the drying barrel.
作为本实用新型再进一步的方案:所述烘干桶的外部固定安装有齿圈,所述左支架的后侧还设置有带动齿圈转动的主动齿轮,主动齿轮上设置有带动主动齿轮转动的减速电机,减速电机的旋转方向与旋转电机的旋转方向相反。As a further solution of the utility model: a ring gear is fixedly installed on the outside of the drying bucket, and a driving gear that drives the rotation of the ring gear is also arranged on the rear side of the left bracket. Geared motor, the direction of rotation of the geared motor is opposite to that of the rotary motor.
作为本实用新型再进一步的方案:所述排汽管的排汽端连通有预热管,所述进汽管的进汽端位于预热管的内部。As a further solution of the utility model: the exhaust end of the exhaust pipe is connected with a preheating pipe, and the steam inlet end of the steam inlet pipe is located inside the preheating pipe.
作为本实用新型再进一步的方案:所述预热管的底部设置有排水口。As a further solution of the utility model: the bottom of the preheating pipe is provided with a drain.
作为本实用新型再进一步的方案:所述搅拌杆和刮板均为中空结构,且刮板通过搅拌杆与转轴连通。As a further solution of the present invention: both the stirring rod and the scraper are hollow, and the scraper communicates with the rotating shaft through the stirring rod.
与现有技术相比,本实用新型的有益效果是:本实用新型通过在烘干桶外部设置齿圈,并在烘干桶内部设置带有搅拌杆的转轴,同时采用蒸汽烘干和加热板烘干结合的方式,提高污泥烘干效率,节约污泥处理时间;还在搅拌杆上设置有破碎齿和刮板,将烘干后的块状污泥打碎,便于后续处理;还设置有预热管,对排出的高温蒸汽进行利用,节约热能。Compared with the prior art, the beneficial effect of the utility model is: the utility model sets the ring gear outside the drying barrel, and sets the rotating shaft with the stirring rod inside the drying barrel, and adopts steam drying and heating plate at the same time The combination of drying improves the sludge drying efficiency and saves sludge treatment time; there are also crushing teeth and scrapers on the stirring rod to break up the dried lumpy sludge for subsequent processing; There is a preheating pipe to utilize the discharged high-temperature steam to save heat energy.
附图说明Description of drawings
图1为高效城市污泥烘干打碎装置的结构示意图。Figure 1 is a schematic structural diagram of a high-efficiency municipal sludge drying and crushing device.
图2为高效城市污泥烘干打碎装置的侧视图。Fig. 2 is a side view of a high-efficiency municipal sludge drying and crushing device.
图3为高效城市污泥烘干打碎装置中搅拌杆的结构示意图。Fig. 3 is a schematic structural diagram of a stirring rod in a high-efficiency municipal sludge drying and crushing device.
图中:1-底座、2-左支架、3-进汽管、4-转轴、5-搅拌杆、6-刮板、7-烘干桶、8-污泥进口、9-加热板、10-第一齿轮、11-第二齿轮、12-右支架、13-排汽管、14-污泥出口、15-预热管、16-出水口、17-加热装置、18-齿圈、19-主动齿轮、20-破碎齿。In the figure: 1-base, 2-left bracket, 3-steam inlet pipe, 4-rotating shaft, 5-stirring rod, 6-scraper, 7-drying bucket, 8-sludge inlet, 9-heating plate, 10 -First gear, 11-second gear, 12-right bracket, 13-exhaust pipe, 14-sludge outlet, 15-preheating pipe, 16-water outlet, 17-heating device, 18-ring gear, 19 -Drive gear, 20-broken teeth.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~3,本实用新型实施例中,一种高效城市污泥烘干打碎装置,包括底座1、左支架2、烘干桶7和右支架12;所述左支架2和右支架12对称安装在底座1上,所述烘干桶7位于左支架2和右支架12的内侧,且烘干桶7的中间位置设置有转轴4,烘干桶7的左右两侧均通过轴承与转轴4转动连接;所述转轴4为中空结构,且转轴4的左端转动安装在左支架2的内部,转轴4的右端转动安装在右支架12的内部,所述转轴4位于烘干桶7内部的部分对称设置有若干搅拌杆5,搅拌杆5的末端固定安装有刮板6,刮板6紧贴烘干桶7的内壁,搅拌杆5和刮板6对污泥进行搅拌,使污泥均匀分布在烘干桶7的内部,提高烘干效果,待污泥烘干后,将块状污泥打碎;所述搅拌杆5上均匀设置有若干破碎齿20,破碎齿20将烘干后的污泥破碎成细小颗粒状,方便污泥的排出;所述转轴4右端固定安装有第一齿轮10,所述右支架12的内部还固定安装有旋转电机,旋转电机的输出端固定安装有第二齿轮11,第二齿轮11与第一齿轮10相互啮合,旋转电机带动第二齿轮11转动,从而通过第一齿轮10带动转轴4转动;所述烘干桶7的内壁上还设置有加热板9,加热板9对烘干桶7内部的污泥进行烘干,加快烘干速度;所述烘干桶7的外部固定安装有齿圈18,所述左支架2的后侧还设置有带动齿圈18转动的主动齿轮19,主动齿轮19上设置有带动主动齿轮19转动的减速电机,减速电机的旋转方向与旋转电机的旋转方向相反,减速电机带动主动齿轮19转动,从而通过齿圈18带动烘干桶7转动,使烘干桶7内部的污泥分布均匀,提高烘干效果;所述烘干桶7的上侧开设有污泥进口8,以便污泥的加入,烘干桶7的下侧开设有污泥出口14,以便污泥的排出;所述转轴4的左端连通有进汽管3,进汽管3上设置有加热装置17,以便将水加热成高温蒸汽,所述转轴4的右端连通有排汽管13,以便使用后蒸汽的排出,所述排汽管13的排汽端连通有预热管15,以便将高温蒸汽通入预热管15的内部,所述进汽管3的进汽端位于预热管15的内部,从进汽端通入水后,预热管15内部的高温蒸汽对进水进行预加热,使进水具有较高的温度,进水随后被加热装置17加热成高温蒸汽;所述预热管15的底部设置有排水口16,高温蒸汽与进水经过热交换后,冷却成液体水,并从排水口16排出;所述搅拌杆5和刮板6均为中空结构,且刮板6通过搅拌杆5与转轴4连通,进入转轴4内部的高温蒸汽随后进入搅拌杆5和刮板6中,并对烘干桶7内部的污泥进行加热,提高污泥烘干速度。Please refer to Figs. 1-3, in the embodiment of the utility model, a high-efficiency urban sludge drying and crushing device includes a base 1, a left support 2, a drying barrel 7 and a right support 12; the left support 2 and the right The bracket 12 is symmetrically installed on the base 1, the drying bucket 7 is located inside the left bracket 2 and the right bracket 12, and the middle position of the drying bucket 7 is provided with a rotating shaft 4, and the left and right sides of the drying bucket 7 pass through the bearings. Rotationally connected with the rotating shaft 4; the rotating shaft 4 is a hollow structure, and the left end of the rotating shaft 4 is rotatably installed inside the left bracket 2, and the right end of the rotating shaft 4 is rotatably installed inside the right bracket 12, and the rotating shaft 4 is located in the drying barrel 7 The inner part is symmetrically provided with a number of stirring rods 5, and the end of the stirring rod 5 is fixed with a scraper 6, and the scraper 6 is close to the inner wall of the drying barrel 7, and the stirring rod 5 and the scraper 6 stir the sludge to make the sludge The mud is evenly distributed in the inside of the drying barrel 7 to improve the drying effect. After the sludge is dried, the blocky sludge is broken up; the stirring rod 5 is evenly equipped with a number of crushing teeth 20, and the crushing teeth 20 will dry the sludge. The dried sludge is broken into fine particles to facilitate the discharge of the sludge; the right end of the rotating shaft 4 is fixedly equipped with a first gear 10, and the inside of the right bracket 12 is also fixedly equipped with a rotating motor, and the output end of the rotating motor is fixed. A second gear 11 is installed, and the second gear 11 meshes with the first gear 10, and the rotating motor drives the second gear 11 to rotate, thereby driving the rotating shaft 4 to rotate through the first gear 10; There is a heating plate 9, and the heating plate 9 dries the sludge inside the drying bucket 7 to speed up the drying speed; the outside of the drying bucket 7 is fixed with a ring gear 18, and the rear side of the left bracket 2 is also The drive gear 19 that drives the ring gear 18 to rotate is provided with a reduction motor that drives the drive gear 19 to rotate. The ring gear 18 drives the drying barrel 7 to rotate, so that the sludge inside the drying barrel 7 is evenly distributed, and the drying effect is improved; the upper side of the drying barrel 7 is provided with a sludge inlet 8, so that the sludge can be added and dried. The lower side of the dry barrel 7 is provided with a sludge outlet 14 for the discharge of sludge; the left end of the rotating shaft 4 is connected with a steam inlet pipe 3, and a heating device 17 is arranged on the steam inlet pipe 3 so as to heat water into high-temperature steam The right end of the rotating shaft 4 is communicated with an exhaust pipe 13 for the discharge of steam after use, and the exhaust end of the exhaust pipe 13 is communicated with a preheating pipe 15 so that high-temperature steam can be passed into the inside of the preheating pipe 15 , the steam inlet end of the steam inlet pipe 3 is located inside the preheating pipe 15, after the water is passed into from the steam inlet end, the high temperature steam inside the preheating pipe 15 preheats the incoming water, so that the incoming water has a higher temperature , the incoming water is subsequently heated by the heating device 17 into high-temperature steam; the bottom of the preheating pipe 15 is provided with a drain port 16, and after heat exchange between the high-temperature steam and the incoming water, it is cooled into liquid water and discharged from the drain port 16; Both the stirring rod 5 and the scraper 6 are hollow structures, and the scraper 6 communicates with the rotating shaft 4 through the stirring rod 5, and the high-temperature steam entering the inside of the rotating shaft 4 then enters the stirring rod 5 and scraper 6, and heat the sludge inside the drying barrel 7 to increase the sludge drying speed.
本实用新型的工作原理是:所述高效城市污泥烘干打碎装置,从污泥进口8加入待烘干的污泥,关闭污泥进口,启动旋转电机和减速电机,打开加热板9,并向进汽管3通水;进汽管3中的进水被加热装置17加热成高温水蒸气,高温蒸汽随后进入转轴4、搅拌杆5和刮板6中,并对烘干桶7内部的污泥进行加热;旋转电机带动第二齿轮11转动,从而通过第一齿轮10带动转轴4转动,转动4带动搅拌杆5和刮板6在烘干桶7的内部转动,使烘干桶7内部的污泥分布均匀,提高烘干速度,与此同时,减速电机带动主动齿轮19转动,从而通过齿圈18带动烘干桶7转动,烘干桶7的旋转方向与转轴4的旋转方向相反,进一步加快污泥的烘干速度;进入转轴4的高温蒸汽在完成热交换后,从转轴4的右端进入排汽管13中,高温蒸汽随后进入预热管15中,并与预热管15中的进水进行热交换,使进水具有较高的温度,高温蒸汽与进水经过热交换后,冷却成液体水,并从排水口16排出;烘干完成后,从污泥出口14排出污泥即可。The working principle of the utility model is: the high-efficiency urban sludge drying and crushing device adds sludge to be dried from the sludge inlet 8, closes the sludge inlet, starts the rotating motor and the reduction motor, opens the heating plate 9, And pass water to the steam inlet pipe 3; the inlet water in the steam inlet pipe 3 is heated by the heating device 17 to become high-temperature water vapor, and the high-temperature steam enters the rotating shaft 4, the stirring rod 5 and the scraper 6 subsequently, and is heated to the inside of the drying barrel 7 The sludge is heated; the rotating motor drives the second gear 11 to rotate, thereby driving the rotating shaft 4 to rotate through the first gear 10, and the rotation 4 drives the stirring rod 5 and the scraper 6 to rotate inside the drying barrel 7, so that the drying barrel 7 The internal sludge is evenly distributed, which increases the drying speed. At the same time, the reduction motor drives the driving gear 19 to rotate, thereby driving the drying barrel 7 to rotate through the ring gear 18. The rotating direction of the drying barrel 7 is opposite to that of the rotating shaft 4 , to further accelerate the drying speed of the sludge; the high-temperature steam entering the rotating shaft 4 enters the exhaust pipe 13 from the right end of the rotating shaft 4 after completing the heat exchange, and the high-temperature steam then enters the preheating pipe 15 and is connected with the preheating pipe 15 The inlet water in the tank is subjected to heat exchange, so that the inlet water has a higher temperature. After heat exchange between the high-temperature steam and the inlet water, it is cooled into liquid water and discharged from the outlet 16; after drying, it is discharged from the sludge outlet 14. Sludge will do.
本实用新型通过在烘干桶外部设置齿圈,并在烘干桶内部设置带有搅拌杆的转轴,同时采用蒸汽烘干和加热板烘干结合的方式,提高污泥烘干效率,节约污泥处理时间;还在搅拌杆上设置有破碎齿和刮板,将烘干后的块状污泥打碎,便于后续处理;还设置有预热管,对排出的高温蒸汽进行利用,节约热能。The utility model arranges a ring gear outside the drying barrel, and sets a rotating shaft with a stirring rod inside the drying barrel, and adopts a combination of steam drying and heating plate drying at the same time, so as to improve the sludge drying efficiency and save waste. Sludge treatment time; there are also crushing teeth and scrapers on the stirring rod to break up the dried lumpy sludge for subsequent processing; there is also a preheating pipe to use the discharged high-temperature steam to save heat energy .
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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Cited By (3)
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CN110342763A (en) * | 2019-08-12 | 2019-10-18 | 毅康科技有限公司 | A kind of mud decrement disinfection unit |
CN111056721A (en) * | 2020-01-06 | 2020-04-24 | 重庆科技学院 | Oily sludge segmented continuous pyrolysis experimental device |
CN113979498A (en) * | 2021-09-29 | 2022-01-28 | 四川奥恒环保科技有限公司 | Liquid curing machine for wastewater treatment |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110342763A (en) * | 2019-08-12 | 2019-10-18 | 毅康科技有限公司 | A kind of mud decrement disinfection unit |
CN110342763B (en) * | 2019-08-12 | 2024-02-27 | 毅康科技有限公司 | Sludge decrement disinfection treatment device |
CN111056721A (en) * | 2020-01-06 | 2020-04-24 | 重庆科技学院 | Oily sludge segmented continuous pyrolysis experimental device |
CN113979498A (en) * | 2021-09-29 | 2022-01-28 | 四川奥恒环保科技有限公司 | Liquid curing machine for wastewater treatment |
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