CN207534448U - A kind of convex arc pressure-bearing Machining Arc fixture - Google Patents

A kind of convex arc pressure-bearing Machining Arc fixture Download PDF

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Publication number
CN207534448U
CN207534448U CN201721677265.0U CN201721677265U CN207534448U CN 207534448 U CN207534448 U CN 207534448U CN 201721677265 U CN201721677265 U CN 201721677265U CN 207534448 U CN207534448 U CN 207534448U
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pressure
groove
chuck body
convex
arc
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王伟
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JIANGSU BAIGU STEEL STRUCTURE ENGINEERING Co Ltd
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JIANGSU BAIGU STEEL STRUCTURE ENGINEERING Co Ltd
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Abstract

本实用新型公开了一种凸弧承压条加工圆弧用夹具,属于夹具领域,旨在提供承压条圆弧面加工效率的夹具,其技术方案如下,包括夹具本体,所述夹具本体为内部中空的圆柱体,所述圆柱体的一端与夹具本体内部连通,所述夹具本体外侧沿其轴向上设有至少一个凹槽,所述凹槽贯穿夹具本体的两端,所述凹槽的槽底上设有若干供螺栓穿出的螺纹孔。采用了夹具本体和凹槽,在夹具本体上设有若干凹槽,承压条固定在凹槽内,加工时可以一次性加工多个承压条,提高了承压条加工效率。

The utility model discloses a fixture for processing arcs of convex arc pressure bearing strips, which belongs to the field of fixtures and aims to provide a fixture for processing the arc surface of pressure bearing strips. The technical scheme is as follows, including a fixture body, the fixture body is A hollow cylinder inside, one end of the cylinder communicates with the inside of the clamp body, and at least one groove is provided on the outside of the clamp body along its axial direction, the groove runs through both ends of the clamp body, and the groove There are several threaded holes for the bolts to pass through on the bottom of the groove. The fixture body and grooves are adopted, and several grooves are arranged on the fixture body, and the pressure-bearing strips are fixed in the grooves, and multiple pressure-bearing strips can be processed at one time during processing, which improves the processing efficiency of the pressure-bearing strips.

Description

一种凸弧承压条加工圆弧用夹具A fixture for processing arcs of convex arc pressure bearing strips

技术领域technical field

本实用新型涉及夹具,特别涉及一种凸弧承压条加工圆弧用夹具。The utility model relates to a fixture, in particular to a fixture for processing arcs of convex arc pressure-bearing strips.

背景技术Background technique

凸弧承压条是人字阀门中缝止水部件,其一侧的工作面是圆弧面。因此,弧形承压条在加工凸圆弧时比较麻烦。现有的圆弧加工时采用数控加工中心加工,每次只能加工一个凸圆弧,加工效率低。The convex-arc pressure-bearing strip is a water-stopping part in the middle seam of a miter valve, and the working surface on one side is a circular arc surface. Therefore, the curved pressure-bearing strip is troublesome when processing the convex arc. The existing arc is processed by a numerical control machining center, and only one convex arc can be processed at a time, and the processing efficiency is low.

实用新型内容Utility model content

本实用新型的目的是提供一种凸弧承压条加工圆弧用夹具,具有提高承压条圆弧面加工效率的效果。The purpose of the utility model is to provide a fixture for processing arcs of convex arc pressure bearing strips, which has the effect of improving the processing efficiency of the arc surface of pressure bearing strips.

本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the utility model is achieved through the following technical solutions:

一种凸弧承压条加工圆弧用夹具,包括夹具本体,所述夹具本体为内部中空的圆柱体,所述圆柱体的一端与夹具本体内部连通,所述夹具本体外侧沿其轴向上设有至少一个凹槽,所述凹槽贯穿夹具本体的两端,所述凹槽的槽底上设有若干供螺栓穿出的螺纹孔。A fixture for processing arcs of convex-arc pressure-bearing strips, including a fixture body, the fixture body is a hollow cylinder, one end of the cylinder communicates with the inside of the fixture body, and the outside of the fixture body extends upward along its axial direction. At least one groove is provided, and the groove runs through both ends of the fixture body, and a plurality of threaded holes for bolts to pass through are arranged on the groove bottom of the groove.

通过采用上述技术方案,为了提高承压条圆弧面的加工效率,将用于承压条加工用夹具设置成圆柱体,并在圆柱体外侧周向上阵列有若干的凹槽,并且凹槽贯穿夹具本体的两端。通过设置凹槽,不仅可以将承压条通过螺栓固定在凹槽中,凹槽两侧壁可以减轻夹具本体在转动过程中承压条的位移,使得加工圆弧更光滑。夹具本体与承压条之间拆卸方便,并且每一组可以加工多个承压条,减少了加工时间,提高了加工效率。By adopting the above-mentioned technical scheme, in order to improve the processing efficiency of the arc surface of the pressure-bearing strip, the clamp for processing the pressure-bearing strip is set as a cylinder, and there are a number of grooves arrayed on the outer circumference of the cylinder, and the grooves run through Both ends of the clamp body. By setting the groove, not only the pressure-bearing strip can be fixed in the groove by bolts, but also the two side walls of the groove can reduce the displacement of the pressure-bearing strip during the rotation of the fixture body, making the processing arc smoother. The disassembly between the fixture body and the pressure-bearing strip is convenient, and each group can process multiple pressure-bearing strips, which reduces the processing time and improves the processing efficiency.

进一步的,所述凹槽的两侧壁向上延伸有凸块,所述凸块沿凹槽竖中轴线对称设置。Further, there are protrusions extending upwards on both side walls of the groove, and the protrusions are arranged symmetrically along the vertical axis of the groove.

通过采用上述技术方案,承压条圆弧面加工切削过程中,承压条容易因夹具本体转动而发生振动位移,从而影响到圆弧面的加工。设置的凸块与承压条的两侧面直接接触,限制了承压条的位移,与螺栓一起对承压条起到固定定位作用。By adopting the above technical solution, during the machining and cutting of the arc surface of the pressure-bearing strip, the pressure-bearing strip is prone to vibration displacement due to the rotation of the fixture body, thereby affecting the machining of the arc surface. The provided bumps are in direct contact with both sides of the pressure-bearing strip, limiting the displacement of the pressure-bearing strip, and together with the bolts, play a role of fixing and positioning the pressure-bearing strip.

进一步的,所述凸块的横向截面形状为三角形,所述凸块的上表面设有第一弧面,所述第一弧面与夹具本体外侧连接为一体。Further, the transverse cross-sectional shape of the protrusion is triangular, and the upper surface of the protrusion is provided with a first arc surface, and the first arc surface is integrally connected with the outside of the clamp body.

通过采用上述技术方案,承压条加工过程中,刀具从夹具本体外侧顺着第一弧面方向车削,减少刀具与凸块碰撞而造成刀具的刀头磨损,从而影响承压条的加工。另外,三角形的凸块使用的材料少,能够减轻夹具本体的重量。By adopting the above technical solution, during the processing of the pressure-bearing strip, the tool is turned from the outside of the fixture body along the direction of the first arc surface, which reduces the wear of the tool head caused by the collision between the tool and the bump, thereby affecting the processing of the pressure-bearing strip. In addition, the triangular bump uses less material and can reduce the weight of the jig body.

进一步的,所述凸块相对的两侧壁上设有滑槽,所述滑槽内滑移连接有连接块,所述连接块的上表面设有与第一弧面的圆心和半径相同的第二弧面。Further, sliding grooves are provided on the opposite side walls of the protrusion, and a connecting block is slidably connected in the sliding groove, and the upper surface of the connecting block is provided with second arc.

通过采用上述技术方案,由于夹具本体体型较大,移动较困难,造成了大量人力物力的浪费。为了使夹具本体移动顺畅,在凸块的两侧壁内滑移连接有连接块,将凹槽补齐,并且连接块的上表面与第一弧面同圆心和同半径,使得连接块与凸块光滑连接,形成一个半圆。夹具本体移动时,可直接将其进行滚动,方便快捷,更加省力。并且连接块与凸块拆卸连接,方便将连接块拆卸下来,不会影响承压条的固定。By adopting the above technical solution, due to the large size of the fixture body, it is difficult to move, resulting in a lot of waste of manpower and material resources. In order to make the fixture body move smoothly, a connecting block is slidably connected to the two side walls of the convex block, and the groove is filled up, and the upper surface of the connecting block and the first arc surface have the same center and same radius, so that the connecting block and the convex The blocks are connected smoothly, forming a semicircle. When the fixture body moves, it can be rolled directly, which is convenient, quick and labor-saving. In addition, the connection block is disassembled and connected with the protruding block, so that the connection block can be disassembled conveniently without affecting the fixing of the pressure-bearing strip.

进一步的,所述凹槽两端与夹具本体外侧的连接处设有平面。Further, a plane is provided at the connection between the two ends of the groove and the outside of the clamp body.

通过采用上述技术方案,加工承压条圆弧面时,夹具本体直接固定在车床的卡爪内。由于夹具本体体型较大,转动过程中卡爪容易在夹具本体上产生滑动,使得夹具本体偏离卡爪的十字中心线,从而影响承压条的加工。为了减小夹具本体在卡爪内产生滑动,在凹槽与夹具本体外侧的连接处设有平面,增大了卡爪与夹具本体的接触面积,使得夹具本体夹持更稳定,提高工作效率,同时还能减轻夹具本体的重量。By adopting the above technical solution, when processing the arc surface of the pressure-bearing strip, the fixture body is directly fixed in the jaws of the lathe. Due to the large size of the fixture body, the claws tend to slide on the fixture body during the rotation process, causing the fixture body to deviate from the cross centerline of the claws, thereby affecting the processing of the pressure-bearing strip. In order to reduce the sliding of the clamp body in the claw, a plane is provided at the connection between the groove and the outside of the clamp body, which increases the contact area between the claw and the clamp body, making the clamp body more stable and improving work efficiency. At the same time, the weight of the fixture body can be reduced.

进一步的,所述夹具本体内部周向上阵列有若干加强筋,所述加强筋沿夹具本体轴向设置。Further, a plurality of reinforcing ribs are arrayed in the circumferential direction inside the clamp body, and the reinforcing ribs are arranged along the axial direction of the clamp body.

通过采用上述技术方案,夹具本体一端夹持在车床上的卡爪中,另一端被车床尾座抵着。承压条加工时,夹具本体不仅要承受承压条的重量,还要承受刀具切削过程中向下的压力。为了延长夹具本体使用寿命,在其内部设有加强筋来提高夹具本体的强度和刚度。By adopting the above technical solution, one end of the fixture body is clamped in the claw on the lathe, and the other end is abutted by the tailstock of the lathe. When the pressure-bearing strip is processed, the fixture body not only bears the weight of the pressure-bearing strip, but also bears the downward pressure during the cutting process of the tool. In order to prolong the service life of the fixture body, reinforcing ribs are provided inside to improve the strength and rigidity of the fixture body.

进一步的,所述加强筋与夹具本体内壁圆弧过渡连接。Further, the reinforcing rib is connected to the inner wall of the clamp body in an arc transition.

通过采用上述技术方案,加强筋与夹具本体内壁之间的连接采用圆弧过渡,减少连接处的应力集中,延长加强筋使用寿命。By adopting the above technical scheme, the connection between the reinforcement rib and the inner wall of the fixture body adopts a circular arc transition, which reduces the stress concentration at the connection and prolongs the service life of the reinforcement rib.

进一步的,所述夹具本体外侧中部沿其轴向上设有减重孔,所述减重孔位于两凹槽之间。Further, a lightening hole is provided in the middle of the outer side of the clamp body along its axial direction, and the lightening hole is located between the two grooves.

通过采用上述技术方案,由于夹具本体体型较大,装夹时夹爪需要将夹具本体夹持牢固,并承受夹具本体大部分的重量。长时间工作后,对夹爪造成损伤,为了减轻夹具本体的重量,在凹槽与凹槽之间设置有减重孔,不仅可以减少材料的使用,还方便工人从减重孔处拧动螺母将承压条进行固定。By adopting the above technical solution, due to the large size of the fixture body, the jaws need to clamp the fixture body firmly and bear most of the weight of the fixture body during clamping. After working for a long time, the jaws will be damaged. In order to reduce the weight of the fixture body, there is a weight-reducing hole between the grooves, which can not only reduce the use of materials, but also facilitate the workers to twist the nut from the weight-reducing hole. Fasten the pressure strip.

综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:

1、采用了夹具本体和凹槽,在夹具本体上设有若干凹槽,承压条固定在凹槽内,加工时可以一次性加工多个承压条,提高了承压条加工效率;1. The fixture body and grooves are adopted. There are several grooves on the fixture body, and the pressure-bearing strips are fixed in the grooves. During processing, multiple pressure-bearing strips can be processed at one time, which improves the processing efficiency of the pressure-bearing strips;

2、采用了凸块,使车加工切削时不易发生振动位移,对承压条起到定位作用;2. The convex block is used to make the vibration displacement not easy to occur during the turning and cutting, and it plays a role in positioning the pressure strip;

3、采用了连接块,连接块上表面的第二弧面与凸块上的第一弧面的圆心和半径相同,使得两个凸块之间通过连接块过渡,方便滚动夹具本体,更加快捷省力。3. The connecting block is adopted, and the second arc surface on the upper surface of the connecting block has the same center and radius as the first arc surface on the bump, so that the transition between the two bumps through the connecting block is convenient for rolling the fixture body, which is faster Save effort.

附图说明Description of drawings

图1是本实施例的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of this embodiment.

图中,1、夹具本体;11、凹槽;111、螺纹孔;112、螺栓;12、凸块;121、第一弧面;122、滑槽;1221、连接块;1222、第二弧面;13、平面;14、减重孔;15、加强筋。In the figure, 1, clamp body; 11, groove; 111, threaded hole; 112, bolt; 12, bump; 121, first arc surface; 122, chute; 1221, connecting block; 1222, second arc ; 13, plane; 14, lightening hole; 15, reinforcing rib.

具体实施方式Detailed ways

以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.

其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom" and "top "Face", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.

一种凸弧承压条加工圆弧用夹具,如图1所示,包括夹具本体1,夹具本体1为内部中空的圆柱体。为了方便夹具本体1装夹在车床上,圆柱体的与夹具本体1的内部连通,并通过车床夹爪固定,另一端通过车床尾座顶住。A fixture for machining arcs of convex-arc pressure-bearing strips, as shown in FIG. 1 , includes a fixture body 1, which is a hollow cylinder inside. In order to facilitate clamping of the clamp body 1 on the lathe, the cylindrical body communicates with the inside of the clamp body 1 and is fixed by the jaws of the lathe, and the other end is supported by the tailstock of the lathe.

如图1所示,夹具本体1外侧轴向上设有凹槽11,凹槽11贯穿夹具本体1的两端,并且凹槽11沿夹具本体1的周向阵列有四个。凹槽11的槽底设有若干螺纹孔111,承压条放置在凹槽11中并通过螺栓将其固定。为了减轻承压条加工过程中产生的振动位移,在凹槽11相对的两侧壁上向上延伸有横截面形状为三角形的凸块12,并且凸块12位于凹槽11的中部。凸块12的上表面上设有第一弧面121,并且第一弧面121与夹具本体1外侧连接为一体,刀具沿第一弧面121进行车削,减少刀具与凸块12产生碰撞,造成刀具破损。As shown in FIG. 1 , grooves 11 are provided axially on the outer side of the clamp body 1 , the grooves 11 run through both ends of the clamp body 1 , and there are four grooves 11 arrayed along the circumferential direction of the clamp body 1 . The groove bottom of the groove 11 is provided with several threaded holes 111, and the pressure-bearing strip is placed in the groove 11 and fixed by bolts. In order to reduce the vibration displacement generated during the processing of the pressure-bearing strip, on the opposite side walls of the groove 11 , there are protrusions 12 with a triangular cross-sectional shape extending upwards, and the protrusions 12 are located in the middle of the groove 11 . The upper surface of the bump 12 is provided with a first arc surface 121, and the first arc surface 121 is connected with the outside of the fixture body 1 as a whole, and the tool is turned along the first arc surface 121 to reduce the collision between the tool and the bump 12, resulting in Tool is broken.

如图1所示,为了方便夹具本体1移动,在凸块12相对的两侧壁上设有滑槽122,滑槽122内滑移连接有连接块1221,连接块1221的上表面设有第二弧面1222,第二弧面1222与第一弧面121同圆心,并且半径相等,可以将夹具本体1进行滚动,使得夹具本体1移动更加省时省力。As shown in Figure 1, in order to facilitate the movement of the fixture body 1, a sliding groove 122 is provided on the opposite side walls of the protrusion 12, and a connecting block 1221 is slidably connected in the sliding groove 122, and a first connecting block 1221 is provided on the upper surface of the connecting block 1221. The two arc surfaces 1222, the second arc surface 1222 and the first arc surface 121 have the same center and the same radius, so that the clamp body 1 can be rolled, so that the movement of the clamp body 1 saves time and effort.

如图1所示,凹槽11与凹槽11之间设有减重孔14,减重孔14沿夹具本体1轴向设置。减重孔14不仅可以减轻夹具本体1的重量,还方便将手伸进去拧动螺栓。As shown in FIG. 1 , a lightening hole 14 is provided between the grooves 11 , and the lightening hole 14 is arranged axially along the clamp body 1 . The lightening hole 14 can not only reduce the weight of the fixture body 1, but also make it convenient to reach in and twist the bolt.

如图1所示,由于夹具本体1体型较大,转动过程中卡爪容易在夹具本体1上产生滑动,使得夹具本体1偏离卡爪的十字中心线,从而影响承压条的加工。为了减小夹具本体1在卡爪内产生滑动,在凹槽11与夹具本体1外侧的连接处设有平面13,增大了卡爪与夹具本体1的接触面积,使得夹具本体1夹持更稳定。As shown in Figure 1, due to the large size of the clamp body 1, the claws tend to slide on the clamp body 1 during rotation, causing the clamp body 1 to deviate from the cross centerline of the claws, thereby affecting the processing of the pressure-bearing strip. In order to reduce the sliding of the clamp body 1 in the jaws, a flat surface 13 is provided at the connection between the groove 11 and the outside of the clamp body 1, which increases the contact area between the jaws and the clamp body 1, so that the clamp body 1 clamps more. Stablize.

如图1所示,为了提高夹具本体1的强度和刚度,在夹具本体1内部沿其轴向上设有加强筋15,并且加强筋15沿夹具本体1轴向阵列有若干个。加强筋15与夹具本体1内壁之间圆弧过渡连接,减少加强筋15与夹具本体1内壁连接处的应力集中,延长加强筋15使用寿命。As shown in FIG. 1 , in order to improve the strength and rigidity of the fixture body 1 , a reinforcing rib 15 is arranged inside the fixture body 1 along its axial direction, and several reinforcing ribs 15 are arrayed along the axial direction of the fixture body 1 . The circular arc transition connection between the reinforcing rib 15 and the inner wall of the fixture body 1 reduces the stress concentration at the joint between the reinforcing rib 15 and the inner wall of the fixture body 1 and prolongs the service life of the reinforcing rib 15 .

具体实施方式:将承压条放置在凹槽11中,从减重孔14处将螺栓拧入螺纹孔111中,从而将承压条固定。将夹具本体1放到车床上,一端通过车床的夹爪固定,另一端通过车床尾座抵住。启动车床加工承压条的圆弧面,一次可以加工四块,提高承压条圆弧面的加工效率。Specific implementation method: the pressure-bearing strip is placed in the groove 11, and the bolt is screwed into the threaded hole 111 from the weight-reducing hole 14, thereby fixing the pressure-bearing strip. Put the fixture body 1 on the lathe, one end is fixed by the jaw of the lathe, and the other end is supported by the tailstock of the lathe. Start the lathe to process the arc surface of the pressure strip, and four pieces can be processed at a time, which improves the processing efficiency of the arc surface of the pressure strip.

本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the utility model, and it is not a limitation of the utility model. After reading this description, those skilled in the art can make modifications to the embodiment without creative contribution according to needs, but as long as it is within the utility model All new claims are protected by patent law.

Claims (8)

1. a kind of convex arc pressure-bearing Machining Arc fixture, including chuck body (1), it is characterized in that:The chuck body (1) is The cylinder of inner hollow, one end of the cylinder and chuck body (1) inside connect, edge on the outside of the chuck body (1) Its axial direction is equipped at least one groove (11), the groove (11) through the both ends of chuck body (1), the groove (11) Slot bottom is equipped with several threaded holes (111) being pierced by for bolt.
2. a kind of convex arc pressure-bearing Machining Arc fixture according to claim 1, it is characterized in that:The groove (11) Two side has upwardly extended convex block (12), and the convex block (12) is erected central axes along groove (11) and is symmetrical arranged.
3. a kind of convex arc pressure-bearing Machining Arc fixture according to claim 2, it is characterized in that:The convex block (12) Lateral cross section shape is triangle, and the upper surface of the convex block (12) is equipped with the first cambered surface (121), first cambered surface (121) With being connected as one on the outside of chuck body (1).
4. a kind of convex arc pressure-bearing Machining Arc fixture according to claim 3, it is characterized in that:Convex block (12) phase To two side be equipped with sliding slot (122), in the sliding slot (122) sliding be connected with link block (1221), the link block (1221) upper surface is equipped with second cambered surface (1222) identical with the center of circle of the first cambered surface (121) and radius.
5. a kind of convex arc pressure-bearing Machining Arc fixture according to claim 1, it is characterized in that:The groove (11) two End is equipped with plane (13) with the junction on the outside of chuck body (1).
6. a kind of convex arc pressure-bearing Machining Arc fixture according to claim 5, it is characterized in that:The chuck body (1) internal circumferential, which is gone into battle, shows several reinforcing ribs (15), and the reinforcing rib (15) is axially set along chuck body (1).
7. a kind of convex arc pressure-bearing Machining Arc fixture according to claim 6, it is characterized in that:The reinforcing rib (15) It is connect with chuck body (1) inner wall arc transition.
8. a kind of convex arc pressure-bearing Machining Arc fixture according to claim 1, it is characterized in that:The chuck body (1) outer middle side part is equipped with lightening hole (14) along its axial direction, and the lightening hole (14) is between two grooves (11).
CN201721677265.0U 2017-12-05 2017-12-05 A kind of convex arc pressure-bearing Machining Arc fixture Expired - Fee Related CN207534448U (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109396886A (en) * 2018-10-30 2019-03-01 武汉船用机械有限责任公司 The processing tool and processing method of stator class part
CN112589480A (en) * 2020-12-24 2021-04-02 徐州捷图机械有限公司 Machining clamp for cambered surface workpiece

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109396886A (en) * 2018-10-30 2019-03-01 武汉船用机械有限责任公司 The processing tool and processing method of stator class part
CN109396886B (en) * 2018-10-30 2021-05-07 武汉船用机械有限责任公司 Processing tooling and processing method of stator parts
CN112589480A (en) * 2020-12-24 2021-04-02 徐州捷图机械有限公司 Machining clamp for cambered surface workpiece

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