CN207533812U - One kind is unilateral to be walked to expect drawing die - Google Patents
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Abstract
本实用新型公开了一种单边走料拉延模具,包括沿竖直方向相对设置的第一侧和第二侧,其中,所述第一侧对应成型件的非打码区所在侧,所述第二侧对应成型件的打码区所在侧,在所述第二侧设置有一向上的弧形凸起,在所述第一侧设置有凹下的圆形拉延筋,在所述第二侧设置有凹下的方形拉延筋,所述第一侧的上下模间隙大于成型件的料厚,所述第二侧的上下模间隙小于成型件的料厚。所述单边走料拉延模具利用模具工艺造型的改进,可以在不增加模具数量、不改变模具结构、不增加模具复杂度的情况下,满足成型件单侧外观面尺寸及外观的质量要求,实现了成型件打码区域无走料痕迹,确保了后续刻在该区域的识别码完整性、清晰。
The utility model discloses a single-side feeding drawing die, which comprises a first side and a second side oppositely arranged along the vertical direction, wherein the first side corresponds to the side where the non-coding area of the molding is located, and the The second side corresponds to the side where the coding area of the molded part is located. An upward arc-shaped protrusion is arranged on the second side, and a concave circular drawbead is arranged on the first side. The two sides are provided with concave square drawbeads, the gap between the upper and lower dies on the first side is larger than the material thickness of the formed part, and the gap between the upper and lower dies on the second side is smaller than the material thickness of the formed part. The single-side feeding drawing die can meet the quality requirements of the size and appearance of the one-side appearance surface of the molded part without increasing the number of dies, changing the structure of the die, and increasing the complexity of the die by using the improvement of the die process shape. , so that there is no material trace in the coding area of the molded part, ensuring the integrity and clarity of the subsequent identification code engraved in this area.
Description
技术领域technical field
本实用新型涉及模具技术领域,尤其涉及一种单边走料拉延模具。The utility model relates to the technical field of moulds, in particular to a single-side feeding drawing mould.
背景技术Background technique
常规零件拉延成型时,模具两边拉延筋阻力设计保持一致,成型两侧的压料力也会保持一致,使材料在拉伸成型的过程中两边材料同时走料,保持材料压料力受力均匀,以达到预期的成型效果。When conventional parts are drawn and formed, the resistance design of the drawbeads on both sides of the mold remains consistent, and the pressing force on both sides of the forming will also remain consistent, so that the materials on both sides are fed at the same time during the stretching forming process to maintain the material pressing force. Evenly, in order to achieve the expected molding effect.
常规零件在拉延成型后,料片收缩线较多,成型件上会有走料的痕迹,无法达到次级外观件的尺寸及外观要求,造成后续工序无法完整的进行打码。例如在汽车制造领域,车辆的识别码均需刻在白车身零件上,这种类型的零件要求比一般的白车身零件要求要高,对零件的打码区域有特殊要求,此类零件打码区域需要保证外观及尺寸的特殊性,不能有印痕,外观要平整光滑,现有的拉延模具无法满足成型件打码区域特殊的外观及尺寸要求。After conventional parts are drawn and formed, there are many shrinkage lines of the material sheet, and there will be traces of material running on the formed parts, which cannot meet the size and appearance requirements of the secondary appearance parts, resulting in the inability to complete coding in the subsequent process. For example, in the field of automobile manufacturing, the identification code of the vehicle needs to be engraved on the body-in-white parts. The requirements for this type of parts are higher than those of the general body-in-white parts. There are special requirements for the coding area of the parts. The area needs to ensure the particularity of appearance and size, without marks, and the appearance should be flat and smooth. The existing drawing dies cannot meet the special appearance and size requirements of the coding area of the formed part.
实用新型内容Utility model content
本实用新型主要解决的技术问题是提供一种单边走料拉延模具,可实现成型件打码区域无走料痕迹,以确保后段打码的完整性和清晰度。The technical problem mainly solved by the utility model is to provide a single-side feeding drawing die, which can realize no trace of feeding in the coding area of the formed part, so as to ensure the integrity and clarity of the coding in the rear section.
为解决上述技术问题,本实用新型采用的技术方案是:提供一种单边走料拉延模具,包括沿竖直方向相对设置的第一侧和第二侧,其中,所述第一侧对应成型件的非打码区所在侧,所述第二侧对应成型件的打码区所在侧,在所述第二侧设置有一向上的弧形凸起;在所述第一侧设置有凹下的圆形拉延筋,在所述第二侧设置有凹下的方形拉延筋;所述第一侧的上下模间隙大于成型件的料厚,所述第二侧的上下模间隙小于成型件的料厚。In order to solve the above technical problems, the technical solution adopted by the utility model is to provide a single-side feeding drawing die, including a first side and a second side oppositely arranged along the vertical direction, wherein the first side corresponds to On the side where the non-coding area of the molding is located, the second side corresponds to the side where the coding area of the molding is located, and an upward arc-shaped protrusion is provided on the second side; a recess is provided on the first side The circular drawbead is provided with a concave square drawbead on the second side; the gap between the upper and lower dies on the first side is larger than the material thickness of the formed part, and the gap between the upper and lower dies on the second side is smaller than the forming The material thickness of the piece.
优选的,所述方形拉延筋的摩擦系数设置为所述圆形拉延筋摩擦系数的2倍。Preferably, the friction coefficient of the square drawbead is set to be twice the friction coefficient of the circular drawbead.
优选的,所述圆形拉延筋的摩擦系数设置为0.25,所述方形拉延筋的摩擦系数设置为0.5。Preferably, the friction coefficient of the circular drawbead is set to 0.25, and the friction coefficient of the square drawbead is set to 0.5.
优选的,所述方形拉延筋的深度为所述圆形拉延筋的3倍。Preferably, the depth of the square drawbead is three times that of the circular drawbead.
优选的,所述方形拉延筋的顶部倒圆角半径小于所述圆形拉延筋的顶部倒圆角半径,所述方形拉延筋的底部倒圆角半径小于所述圆形拉延筋的底部倒圆角半径。Preferably, the top rounding radius of the square drawbead is smaller than the top rounding radius of the circular drawbead, and the bottom rounding radius of the square drawbead is smaller than that of the circular drawbead The bottom round radius of .
优选的,所述第一侧的上下模间隙设置为成型件料厚的101%~102%。Preferably, the gap between the upper and lower dies on the first side is set at 101%-102% of the material thickness of the molding.
优选的,所述第二侧的上下模间隙设置为成型件料厚的88%~90%。Preferably, the gap between the upper and lower dies on the second side is set at 88% to 90% of the material thickness of the molding.
本实用新型的有益效果是:本实用新型所提供的单边走料拉延模具,利用工艺造型的改进,在不增加模具数量、不改变模具结构、不增加模具复杂度的情况下,满足了成型件单侧外观面尺寸及外观的质量要求,实现了成型件打码区域无走料痕迹,确保了后续刻在该区域的识别码的完整性和清晰度。The beneficial effects of the utility model are: the unilateral feed drawing die provided by the utility model can meet the requirements of The size and appearance quality requirements of one side of the molded part ensure that there is no material trace in the coding area of the molded part, and ensure the integrity and clarity of the subsequent identification code engraved in this area.
附图说明Description of drawings
图1是本实用新型一较佳实施例中单边走料拉延模具的俯视示意图;Fig. 1 is a schematic top view of a single-side feed drawing die in a preferred embodiment of the present invention;
图2是图1中A-A剖视示意图;Fig. 2 is a schematic sectional view of A-A in Fig. 1;
图3是本实用新型一较佳实施例中单边走料拉延模具的圆形拉延筋的放大图;Fig. 3 is an enlarged view of the circular drawbead of the unilateral feeding drawing die in a preferred embodiment of the utility model;
图4是本实用新型一较佳实施例中单边走料拉延模具的方形拉延筋的放大图。Fig. 4 is an enlarged view of a square drawbead of a single-side feeding drawing die in a preferred embodiment of the present invention.
附图中各部件的标记如下:11-第一侧;111-圆形拉延筋;12-第二侧;121-弧形凸起;122-方形拉延筋。The marks of the components in the drawings are as follows: 11-first side; 111-circular drawbead; 12-second side; 121-arc-shaped protrusion; 122-square drawbead.
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .
本实用新型的一实施例提供了一种单边走料拉延模具,利用模具工艺造型的改进,实现了拉延模具的单边走料,可满足成型件单侧外观面尺寸及外观的要求,使成型件打码区域无走料痕迹,确保了后续刻在该区域的识别码的完整性和清晰度。An embodiment of the utility model provides a single-side feeding drawing die, which realizes the single-side feeding of the drawing die by using the improvement of the mold process shape, and can meet the requirements of the size and appearance of the one-side appearance surface of the formed part , so that there is no material trace in the coding area of the molded part, ensuring the integrity and clarity of the subsequent identification code engraved in this area.
请参阅图1和图2,图1是本实施例中单边走料拉延模具的俯视示意图,图2是图1中A-A剖视示意图,所述单边走料拉延模具包括沿竖直方向相对设置的第一侧11和第二侧12,其中,所述第一侧11对应成型件的非打码区所在侧,所述第二侧12对应成型件的打码区所在侧。本实施例中,所述成型件打码区在成型件右侧的侧壁上,所述第二侧12对应成型件的右侧侧壁,所述第一侧11对应成型件的左侧侧壁。Please refer to Fig. 1 and Fig. 2, Fig. 1 is a schematic top view of the unilateral feeding drawing die in this embodiment, Fig. 2 is a schematic cross-sectional view of A-A in Fig. 1, the unilateral feeding drawing die includes a vertical The first side 11 and the second side 12 are arranged in opposite directions, wherein the first side 11 corresponds to the side where the non-coding area of the molding is located, and the second side 12 corresponds to the side where the coding area of the molding is located. In this embodiment, the molding area is on the right side wall of the molding, the second side 12 corresponds to the right side wall of the molding, and the first side 11 corresponds to the left side of the molding wall.
在所述单边走料拉延模具的所述第二侧12设置有一向上的弧形凸起121,对应的,在成型件的右侧壁上会成型出一个向上凸出的台阶造型,在成型件冲压拉延成型时,所述弧形凸起121可对成型材料产生阻力,避免在成型过程中成型材料在所述第二侧12产生走料,以及在成型件的右侧壁产生走料滑移线和压痕。An upward arc-shaped protrusion 121 is provided on the second side 12 of the single-side feeding drawing die. Correspondingly, an upwardly protruding step shape is formed on the right side wall of the molding. When the molded part is stamped and stretched, the arc-shaped protrusion 121 can generate resistance to the molding material, so as to avoid material leakage of the molding material on the second side 12 during the molding process, as well as the occurrence of leakage on the right side wall of the molded part. Material slip lines and indentations.
在所述单边走料拉延模具的所述第一侧11设置有凹下的圆形拉延筋111,在所述第二侧12设置有凹下的方形拉延筋122,较圆形拉延筋111,方形拉延筋122对成型材料的压力更大,促使成型材料从压力较小的圆形拉延筋111侧走料,避免成型材料从压力大的方形拉延筋122侧走料,进一步防止在成型件的右侧壁上产生走料痕迹。The first side 11 of the single-side feeding drawing die is provided with a concave circular drawbead 111, and the second side 12 is provided with a concave square drawbead 122, which is more circular. The drawbeads 111 and square drawbeads 122 exert greater pressure on the molding material, prompting the molding material to feed from the side of the circular drawbead 111 with less pressure, and avoid the molding material from the side of the square drawbead 122 with high pressure material, further preventing material traces from being produced on the right side wall of the molded part.
请同时参阅图3和图4,图3是本实用新型一较佳实施例中单边走料拉延模具的圆形拉延筋111的放大图,图4是本实用新型一较佳实施例中单边走料拉延模具的方形拉延筋122的放大图,本实施例中,所述方形拉延筋122的深度设置为所述圆形拉延筋111的3倍;所述方形拉延筋的顶部倒圆角半径小于所述圆形拉延筋的顶部倒圆角半径,所述方形拉延筋的底部倒圆角半径小于所述圆形拉延筋的底部倒圆角半径,以进一步增大所述方形拉延筋122一侧的进料阻力,减小所述圆形拉延筋111一侧的进料阻力,使成型材料在所述单边走料拉延模具的所述第一侧11走料,在所述第二侧12不走料,从而,在成型件打码区所在的右侧壁上不会产生走料痕迹。在一个实施方式中,所述圆形拉延筋111的顶部倒R6圆角,底部倒R7圆角,所述方形拉延筋122的顶部倒R3圆角,底部倒R3圆角。Please refer to Fig. 3 and Fig. 4 at the same time. Fig. 3 is an enlarged view of the circular drawing bead 111 of the single-side feeding drawing die in a preferred embodiment of the present invention, and Fig. 4 is a preferred embodiment of the present invention An enlarged view of the square draw bead 122 of the single-side feeding drawing die. In this embodiment, the depth of the square draw bead 122 is set to be three times that of the circular draw bead 111; The top rounding radius of the draw bead is smaller than the top rounding radius of the circular draw bead, the bottom rounding radius of the square draw bead is smaller than the bottom rounding radius of the circular draw bead, In order to further increase the feed resistance on one side of the square draw bead 122, reduce the feed resistance on the side of the circular draw bead 111, so that the forming material can be fed in all sides of the unilateral feeding drawing die. The first side 11 is covered with material, and the second side 12 is not covered with material. Therefore, there will be no traces of material removed on the right side wall where the coding area of the molded part is located. In one embodiment, the top of the circular drawbead 111 is rounded with R6 and the bottom is rounded with R7; the top of the square drawbead 122 is rounded with R3 and the bottom is rounded with R3.
本实施例中,所述方形拉延筋122的摩擦系数设置为所述圆形拉延筋111摩擦系数的2倍,进一步增加了所述方形拉延筋122所在侧12的成阻压力,使该侧不产生走料,促使成型材料从成型阻力相对低的所述第一侧11走料。拉延成型完成后,对应拉延筋摩擦系数大的成型件右侧壁上的收缩线明显很少,成型后的外观良好,可确保后续在该侧区域内打码的完整性和清晰度。进一步的,所述圆形拉延筋111的摩擦系数设置为0.25,所述方形拉延筋122的摩擦系数设置为0.5。In this embodiment, the friction coefficient of the square draw bead 122 is set to twice the friction coefficient of the circular draw bead 111, which further increases the resistance pressure of the side 12 where the square draw bead 122 is located, so that There is no material feeding on this side, and the molding material is encouraged to feed from the first side 11 with relatively low molding resistance. After the drawing forming is completed, the shrinkage line on the right side wall of the forming part corresponding to the large friction coefficient of the drawing bead is obviously less, and the appearance after forming is good, which can ensure the integrity and clarity of subsequent coding in this side area. Further, the friction coefficient of the circular draw bead 111 is set to 0.25, and the friction coefficient of the square draw bead 122 is set to 0.5.
通常情况下,没有外观要求的零件,上下模的间隙等于成型件的料厚,以保证成型过程中均匀进料。本实施例中,所述第一侧11的上下模间隙L1设置为大于成型件的料厚,所述第二侧12的上下模间隙L2设置为小于成型件的料厚,从而,所述第二侧12较所述第一侧11对成型材料压得更紧,成型材料在所述第二侧12不产生走料,保证了成型件有尺寸及外观要求的右侧壁平整光滑,没有走料痕迹,而成型材料在所述第一侧11放松对成型材料的压料力,保证成型材料能够顺畅的滑进模具型腔,达到想要的成型效果。进一步的,所述第一侧11的上下模间隙L1设置为成型件料厚的101%~102%,所述第二侧12的上下模间隙L2设置为成型件料厚的88%~90%。优选的,所述第一侧11的上下模间隙L1设置为成型件料厚的102%,所述第二侧12的上下模间隙L2设置为成型件料厚的90%。Usually, for parts without appearance requirements, the gap between the upper and lower molds is equal to the material thickness of the molded part to ensure uniform feeding during the molding process. In this embodiment, the gap L1 between the upper and lower molds of the first side 11 is set to be greater than the material thickness of the molding, and the gap L2 between the upper and lower molds of the second side 12 is set to be smaller than the material thickness of the molding, so that the first The two sides 12 press the molding material more tightly than the first side 11, and the molding material does not produce material leakage on the second side 12, which ensures that the right side wall of the molded part is smooth and smooth without leakage. The molding material relaxes the pressing force on the molding material on the first side 11 to ensure that the molding material can smoothly slide into the mold cavity to achieve the desired molding effect. Further, the gap L1 between the upper and lower molds on the first side 11 is set to 101% to 102% of the material thickness of the molding, and the gap L2 between the upper and lower molds on the second side 12 is set to 88% to 90% of the material thickness of the molding . Preferably, the upper and lower mold clearance L1 of the first side 11 is set to 102% of the material thickness of the molding, and the upper and lower mold clearance L2 of the second side 12 is set to 90% of the molding material thickness.
综上所述,本实施例通过所述单边走料拉延模具工艺造型的改进,增加了成型过程中,成型件打码区域一侧对应的所述第二侧12对成型材料的阻力和压力,相应的降低了成型件非打码区一侧对应的所述第一侧11对成型材料的阻力和压力,促使成型材料从所述第一侧11走料,在所述第二侧12不产生走料,可满足成型件单侧外观面尺寸及外观的要求,使成型件打码区域无走料痕迹,确保了后续刻在该区域的识别码的完整性和清晰度。In summary, this embodiment increases the resistance and resistance of the second side 12 corresponding to the side of the coding area of the molded part to the molding material during the molding process through the improvement of the process shape of the unilateral feeding drawing die. The pressure correspondingly reduces the resistance and pressure of the first side 11 corresponding to the side of the non-coding area of the molded part to the molding material, and promotes the molding material to flow from the first side 11, and on the second side 12 There is no material loss, which can meet the size and appearance requirements of one side of the molded part, so that there is no material loss in the coding area of the molded part, ensuring the integrity and clarity of the subsequent identification code engraved in this area.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114433704A (en) * | 2020-10-30 | 2022-05-06 | 联伟汽车零部件(重庆)有限公司 | Drawing plate blank compression structure and plate blank shrinkage control optimization method |
| CN115673088A (en) * | 2022-09-28 | 2023-02-03 | 马鞍山钢铁股份有限公司 | Variable fillet radius-based draw bead structure, metal sheet and manufacturing die |
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2017
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114433704A (en) * | 2020-10-30 | 2022-05-06 | 联伟汽车零部件(重庆)有限公司 | Drawing plate blank compression structure and plate blank shrinkage control optimization method |
| CN115673088A (en) * | 2022-09-28 | 2023-02-03 | 马鞍山钢铁股份有限公司 | Variable fillet radius-based draw bead structure, metal sheet and manufacturing die |
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