CN207523385U - A kind of limiting block assembly suitable for heavy-duty car suspension system - Google Patents
A kind of limiting block assembly suitable for heavy-duty car suspension system Download PDFInfo
- Publication number
- CN207523385U CN207523385U CN201721689274.1U CN201721689274U CN207523385U CN 207523385 U CN207523385 U CN 207523385U CN 201721689274 U CN201721689274 U CN 201721689274U CN 207523385 U CN207523385 U CN 207523385U
- Authority
- CN
- China
- Prior art keywords
- cover plate
- limit block
- heavy
- block assembly
- limiting block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Vehicle Body Suspensions (AREA)
- Vibration Dampers (AREA)
- Springs (AREA)
Abstract
本实用新型公开了一种适用于重型汽车悬架系统的限位块总成,包括盖板和限位块,所述盖板为长方体、其两端设有耳状结构,盖板中部设有阶梯长方孔,其过渡部位设有圆倒角;所述限位块呈阶梯形状,其过渡部位有圆倒角,限位缓冲部分有向里的拔模斜度,接触作用面呈楔形;所述限位块置于盖板的阶梯长方孔中,两者的安装面平齐。本实用新型的盖板和限位块两者套用,无需金属和聚氨酯材料的硫化粘接,也无需将金属件填入限位块中,避免了传统橡胶与金属硫化粘接结构形式冲击载荷下易开裂、脱落的问题,提高了限位块总成的可靠性,其楔形的接触作用面也避免其阻尼特性出现非常尖锐的过渡曲线,可延长使用寿命。
The utility model discloses a limit block assembly suitable for a heavy-duty vehicle suspension system, which comprises a cover plate and a limit block. The cover plate is a cuboid with ear-shaped structures at both ends, and a The stepped rectangular hole has rounded chamfers at the transition part; the limit block is in the shape of a ladder, with rounded chamfers at the transition part, the limit buffer part has an inward draft slope, and the contact surface is wedge-shaped; The limiting block is placed in the stepped rectangular hole of the cover plate, and the mounting surfaces of the two are flush. The cover plate and the limit block of the utility model are both applied, and there is no need for vulcanization bonding of metal and polyurethane materials, and it is not necessary to fill metal parts into the limit block, which avoids the impact load of the traditional rubber and metal vulcanization bonding structure. The problem of easy cracking and falling off improves the reliability of the limit block assembly, and its wedge-shaped contact surface also avoids a very sharp transition curve in its damping characteristics, which can prolong the service life.
Description
技术领域technical field
本实用新型涉及一种汽车用限位块总成,特别是涉及一种适用于重型汽车悬架系统的限位块总成,属于汽车零部件技术领域。The utility model relates to a limit block assembly for automobiles, in particular to a limit block assembly suitable for heavy-duty vehicle suspension systems, and belongs to the technical field of auto parts.
背景技术Background technique
传统重型汽车悬架系统的限位块总成多为橡胶与金属硫化粘接的产物,并且总成起缓冲限位作用时的接触面多设计成平面,经长时间冲击、压缩变形,橡胶极易发生开裂、脱落现象。目前,较先进的限位块一般采用聚氨酯弹性体材料,其材料在耐磨性、耐撕裂性、承载性和耐高温性等方面均优于橡胶,而且,聚氨酯弹性体可浇注成多种形状复杂制品,从而使得限位块总成的综合性能大大优化,悬架系统的可靠性得到很大提高。聚氨酯限位块总成一般分为金属与聚氨酯弹性体通过粘合剂粘接成一体、金属件嵌入聚氨酯浇注成形和盖板与聚氨酯弹性体分体式三种结构形式:利用粘合剂粘接成一体结构的缺点是在使用相同粘合剂的情况下,聚氨酯弹性体的硬度越低,粘接性能越差,故在限位块硬度设计上的适应性较差;金属件嵌入聚氨酯内的结构的不足是嵌入金属部分不易过多,否则会影响聚氨酯的性能,故结构强度受限。重型汽车悬架系统的限位块总成是当钢板弹簧压缩到一定行程时,将力由弹簧平稳的过渡到缓冲限位块上,然后利用其高分子材料的阻尼功能,迅速地将振动能转化成热能,从而减少整车的振动,改善行驶平顺性。然而,其较高的损坏率一直是整车和部件生产厂家头疼的问题,主要损坏的是限位块。端盖和限位块组合使用,并将受力面加工成楔形,这种方式比传统结构寿命要长。The limit block assembly of the traditional heavy-duty vehicle suspension system is mostly the product of rubber and metal vulcanization bonding, and the contact surface of the assembly is designed to be flat when it acts as a buffer limit. After long-term impact and compression deformation, the rubber is extremely Easy to crack and fall off. At present, more advanced limit blocks generally use polyurethane elastomer materials, which are superior to rubber in terms of wear resistance, tear resistance, bearing capacity, and high temperature resistance. Moreover, polyurethane elastomers can be cast into a variety of Products with complex shapes greatly optimize the comprehensive performance of the limit block assembly and greatly improve the reliability of the suspension system. The polyurethane limit block assembly is generally divided into three structural forms: the metal and the polyurethane elastomer are bonded together through an adhesive, the metal parts are embedded in polyurethane casting, and the cover plate and the polyurethane elastomer are separated. The disadvantage of the integrated structure is that in the case of using the same adhesive, the lower the hardness of the polyurethane elastomer, the worse the bonding performance, so the adaptability to the design of the limit block hardness is poor; the structure of metal parts embedded in polyurethane The disadvantage is that it is not easy to embed too many metal parts, otherwise it will affect the performance of polyurethane, so the structural strength is limited. The limit block assembly of the heavy-duty vehicle suspension system is to transfer the force from the spring to the buffer limit block smoothly when the leaf spring is compressed to a certain stroke, and then use the damping function of its polymer material to quickly dissipate the vibration energy Converted into heat energy, thereby reducing the vibration of the vehicle and improving ride comfort. However, its high damage rate has always been a headache for vehicle and component manufacturers, and the main damage is the limit block. The end cap and the limit block are used in combination, and the stress surface is processed into a wedge shape, which has a longer service life than the traditional structure.
发明内容Contents of the invention
本实用新型所要解决的技术问题是针对现有技术存在的缺陷,提供一种结构简单、耐磨性高、抗冲击能力强、可靠性高的适用于重型汽车悬架系统的限位块总成。The technical problem to be solved by the utility model is to provide a limit block assembly suitable for heavy-duty vehicle suspension systems with simple structure, high wear resistance, strong impact resistance and high reliability in view of the defects existing in the prior art .
为解决这一技术问题,本实用新型提供了一种适用于重型汽车悬架系统的限位块总成,包括盖板和限位块,所述盖板为长方体、其两端设有耳状结构,盖板中部设有阶梯长方孔,其过渡部位设有圆倒角;所述限位块呈阶梯形状,其过渡部位有圆倒角,限位缓冲部分有向里的拔模斜度,接触作用面呈楔形;所述限位块置于盖板的阶梯长方孔中,两者的安装面平齐。In order to solve this technical problem, the utility model provides a limit block assembly suitable for heavy-duty vehicle suspension systems, including a cover plate and a limit block. The cover plate is a cuboid with ear-shaped Structure, the middle part of the cover plate is provided with a stepped rectangular hole, and the transition part is provided with rounded chamfers; the limit block is in the shape of a ladder, with rounded chamfers at the transition part, and the limit buffer part has an inward draft slope , the contact surface is wedge-shaped; the limit block is placed in the stepped rectangular hole of the cover plate, and the installation surfaces of the two are flush.
所述盖板的厚度为限位块高度的三分之一。The thickness of the cover plate is one-third of the height of the limit block.
所述的限位块为多孔聚氨酯弹性体材料制成。The limiting block is made of porous polyurethane elastomer material.
所述盖板的两耳状结构上均设置有圆孔,盖板利用紧固件通过两圆孔与关联设备连接。Both ear-shaped structures of the cover plate are provided with circular holes, and the cover plate is connected with related equipment through the two circular holes by fasteners.
有益效果:本实用新型的盖板和限位块两者套用,无需金属和聚氨酯材料的硫化粘接,也无需将金属件填入限位块中,避免了传统橡胶与金属硫化粘接结构形式冲击载荷下易开裂、脱落的问题,提高了限位块总成的可靠性,其楔形的接触作用面也避免其阻尼特性出现非常尖锐的过渡曲线,可延长使用寿命。Beneficial effects: the utility model uses both the cover plate and the limit block, without vulcanization bonding of metal and polyurethane materials, and without filling metal parts into the limit block, avoiding the traditional rubber and metal vulcanization bonding structure The problem of easy cracking and falling off under impact load improves the reliability of the limit block assembly, and its wedge-shaped contact surface also avoids a very sharp transition curve in its damping characteristics, which can prolong its service life.
附图说明Description of drawings
图1为本实用新型的侧剖视结构示意图;Fig. 1 is a side sectional structural representation of the utility model;
图2为本实用新型的结构示意俯视图;Fig. 2 is a schematic top view of the structure of the utility model;
图3为本实用新型盖板的结构示意图。Fig. 3 is a structural schematic diagram of the cover plate of the present invention.
图中:1盖板、2限位块、3圆孔、4阶梯长方孔、5限位缓冲部分、6接触作用面、7耳状结构。In the figure: 1 cover plate, 2 limit block, 3 round hole, 4 stepped rectangular hole, 5 limit buffer part, 6 contact action surface, 7 ear-shaped structure.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型做具体描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.
图1所示为本实用新型的侧剖视结构示意图。Fig. 1 shows the side sectional structure diagram of the utility model.
图2所示为本实用新型的结构示意俯视图。Figure 2 shows a schematic top view of the structure of the utility model.
本实用新型包括盖板1和限位块2。The utility model comprises a cover plate 1 and a limiting block 2 .
图3所示为本实用新型盖板的结构示意图。FIG. 3 is a schematic structural view of the cover plate of the present invention.
所述盖板1为长方体、其两端设有耳状结构7,盖板1中部设有阶梯长方孔4,其过渡部位设有圆倒角。The cover plate 1 is a cuboid, with ear-shaped structures 7 at both ends, a stepped rectangular hole 4 in the middle of the cover plate 1, and round chamfers at the transition part.
所述限位块2呈阶梯形状,其过渡部位有圆倒角,限位缓冲部分5有向里的拔模斜度,接触作用面6呈楔形。The limiting block 2 is in the shape of a ladder, its transition part has rounded chamfers, the limiting buffer part 5 has an inward draft angle, and the contact surface 6 is wedge-shaped.
所述限位块2置于盖板1的阶梯长方孔4中,两者的安装面平齐。The limiting block 2 is placed in the stepped rectangular hole 4 of the cover plate 1, and the mounting surfaces of the two are flush.
所述盖板1的厚度为限位块2高度的三分之一。The thickness of the cover plate 1 is one third of the height of the limit block 2 .
所述的限位块2为多孔聚氨酯弹性体材料制成。The limiting block 2 is made of porous polyurethane elastomer material.
所述盖板1的两耳状结构7上均设置有圆孔3,盖板1利用紧固件通过两圆孔3与关联设备连接。The two ear structures 7 of the cover plate 1 are provided with round holes 3 , and the cover plate 1 is connected with related equipment through the two round holes 3 by fasteners.
本实用新型的盖板和限位块两者套用,无需金属和聚氨酯材料的硫化粘接,也无需将金属件填入限位块中,避免了传统橡胶与金属硫化粘接结构形式冲击载荷下易开裂、脱落的问题,提高了限位块总成的可靠性,其楔形的接触作用面也避免其阻尼特性出现非常尖锐的过渡曲线,可延长使用寿命。The cover plate and the limit block of the utility model are both applied, and there is no need for vulcanization bonding of metal and polyurethane materials, and it is not necessary to fill metal parts into the limit block, which avoids the impact load of the traditional rubber and metal vulcanization bonding structure. The problem of easy cracking and falling off improves the reliability of the limit block assembly, and its wedge-shaped contact surface also avoids a very sharp transition curve in its damping characteristics, which can prolong its service life.
本实用新型上述实施方案,只是举例说明,不是仅有的,所有在本实用新型范围内或等同本实用新型的范围内的改变均被本实用新型包围。The above-mentioned embodiments of the utility model are only examples, not the only ones, and all changes within the scope of the utility model or equivalent to the scope of the utility model are surrounded by the utility model.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721689274.1U CN207523385U (en) | 2017-12-07 | 2017-12-07 | A kind of limiting block assembly suitable for heavy-duty car suspension system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721689274.1U CN207523385U (en) | 2017-12-07 | 2017-12-07 | A kind of limiting block assembly suitable for heavy-duty car suspension system |
Publications (1)
Publication Number | Publication Date |
---|---|
CN207523385U true CN207523385U (en) | 2018-06-22 |
Family
ID=62578911
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201721689274.1U Expired - Fee Related CN207523385U (en) | 2017-12-07 | 2017-12-07 | A kind of limiting block assembly suitable for heavy-duty car suspension system |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN207523385U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022122889B4 (en) | 2022-09-09 | 2024-10-02 | Vibracoustic Se | axle stopper |
-
2017
- 2017-12-07 CN CN201721689274.1U patent/CN207523385U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022122889B4 (en) | 2022-09-09 | 2024-10-02 | Vibracoustic Se | axle stopper |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101821530A (en) | Spring assembly | |
CN104773058A (en) | Automobile suspension mechanism | |
CN207523385U (en) | A kind of limiting block assembly suitable for heavy-duty car suspension system | |
CN105059074B (en) | suspension limiter, suspension system and vehicle with overload protection function | |
CN105526291A (en) | Compounded rubber stopping block and assembling method thereof | |
CN202243510U (en) | Transverse bumper for locomotive bogie | |
CN204263936U (en) | A kind of automobile gearbox suspension shock absorption device | |
CN104859396A (en) | Steel plate spring cover plate structure | |
CN203082101U (en) | Shock-absorption pad for elevator | |
CN206733992U (en) | A kind of automobile sliding column upper junction plate structure | |
CN205736939U (en) | A kind of gear box suspension | |
CN204623107U (en) | Automobile suspended mechanism | |
CN101580201B (en) | Terminating set used for elevator device | |
CN203007741U (en) | Thermoplastic elastic base plate | |
CN204099492U (en) | Air condition compressor sandwich style damping mounting mat | |
CN204055208U (en) | A kind of from the spacing assembly of spacing rubber shock-absorbing | |
CN201507591U (en) | Buffering cushion | |
CN208089844U (en) | Damper | |
CN204153035U (en) | Compounded rubber backstop | |
CN203818959U (en) | Automobile plate spring | |
CN204641308U (en) | A kind of plate spring cover board structure | |
CN204664253U (en) | A kind of composite structure rubber spring | |
CN108775372B (en) | Vibration damper | |
CN204239585U (en) | There is the vibration damper of position-limiting action | |
CN202281524U (en) | Radiator for passenger car |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180622 Termination date: 20191207 |
|
CF01 | Termination of patent right due to non-payment of annual fee |