CN207521553U - A stamping die for automobile sheet parts that can be punched and cut - Google Patents
A stamping die for automobile sheet parts that can be punched and cut Download PDFInfo
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- CN207521553U CN207521553U CN201721570892.4U CN201721570892U CN207521553U CN 207521553 U CN207521553 U CN 207521553U CN 201721570892 U CN201721570892 U CN 201721570892U CN 207521553 U CN207521553 U CN 207521553U
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- 238000004080 punching Methods 0.000 claims abstract description 40
- 238000005520 cutting process Methods 0.000 claims abstract description 35
- 239000002184 metal Substances 0.000 claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 239000002699 waste material Substances 0.000 claims abstract description 6
- 239000011230 binding agent Substances 0.000 claims description 25
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910002804 graphite Inorganic materials 0.000 claims description 6
- 239000010439 graphite Substances 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 230000003139 buffering effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000013461 design Methods 0.000 abstract description 7
- 150000002739 metals Chemical class 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Abstract
本实用新型公开了一种可冲孔分切的汽车钣件冲压模具,其下模结构具有下模本体、直冲孔凹模、直分切凹模、侧分切凹模、下模仁、模仁脱料座、侧分切斜楔驱动座、导套以及钣件导正架,下模本体上设有废料滑槽,上模结构具有上模本体、直冲孔凸模、侧分切斜楔滑块、侧分切凸模、压料板、弹性预压销、螺旋弹簧、凸模固定块、直分切凸模、侧分切滑动座、滑动座限位挡板、压料板限位块以及导柱,侧分切滑动座的一端设有弹性复位件,侧分切滑动座的另一端设有缓冲体。本实用新型的结构设计合理,在一次冲压过程中可完成直冲孔、直分切和侧分切等多个工序,可一次性冲压成型两个汽车钣件,自动化程度高,运行可靠,降低了工人的劳动强度,提高了生产效率。
The utility model discloses a punching and cutting automobile sheet metal stamping die, wherein the lower die structure comprises a lower die body, a straight punching die, a straight cutting die, a side cutting die, a lower die core, a die core stripping seat, a side cutting wedge driving seat, a guide sleeve and a sheet metal guide frame, a waste chute is arranged on the lower die body, and an upper die structure comprises an upper die body, a straight punching die, a side cutting wedge slider, a side cutting die, a press plate, an elastic pre-pressing pin, a spiral spring, a press plate fixing block, a straight cutting die, a side cutting sliding seat, a sliding seat limit baffle, a press plate limit block and a guide column, an elastic reset part is arranged at one end of the side cutting sliding seat, and a buffer body is arranged at the other end of the side cutting sliding seat. The utility model has a reasonable structural design, can complete multiple processes such as straight punching, straight cutting and side cutting in one punching process, can punch and form two automobile sheet metals at one time, has a high degree of automation, reliable operation, reduces the labor intensity of workers and improves production efficiency.
Description
技术领域technical field
本实用新型涉及模具技术领域,更具体地说,是涉及一种可冲孔分切的汽车钣件冲压模具。The utility model relates to the technical field of moulds, in particular to a stamping die for automobile sheet parts which can be punched and cut.
背景技术Background technique
冲压模具,是在冷冲压加机中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模);冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。冲压模具是冲压生产必不可少的工艺装备,是技术密集型产品。冲压件的质量、生产效率以及生产成本等,与模具设计和制造有直接关系。模具设计与制造技术水平的高低,是衡量一个国家产品制造水平高低的重要标志之一,在很大程度上决定着产品的质量、效益和新产品的开发能力。Stamping die is a special process equipment for processing materials (metal or non-metal) into parts (or semi-finished products) in cold stamping machines, called cold stamping dies (commonly known as cold stamping dies); stamping is done at room temperature , A pressure processing method that uses a mold installed on a press to apply pressure to the material to cause separation or plastic deformation to obtain the required parts. Stamping die is an indispensable process equipment for stamping production, and it is a technology-intensive product. The quality, production efficiency and production cost of stamping parts are directly related to the design and manufacture of molds. The level of mold design and manufacturing technology is one of the important symbols to measure the level of a country's product manufacturing, which largely determines the quality, efficiency and new product development capabilities of products.
冲压模具的形式很多,冲模也依工作性质,模具构造,模具材料三方面来分类,(1)冲裁模沿封闭或敞开的轮廓线使材料产生分离的模具。如落料模、冲孔模、切断模、切口模、切边模、剖切模等。(2)弯曲模使板料毛坯或其他坯料沿着直线(弯曲线)产生弯曲变形,从而获得一定角度和形状的工件的模具。(3)拉深模是把板料毛坯制成开口空心件,或使空心件进一步改变形状和尺寸的模具。(4)成形模是将毛坯或半成品工件按图凸、凹模的形状直接复制成形,而材料本身仅产生局部塑性变形的模具。如胀形模、缩口模、扩口模、起伏成形模、翻边模、整形模等。There are many forms of stamping dies, and the stamping dies are also classified according to the nature of the work, the structure of the die, and the material of the die. (1) The die is a die that separates the material along the closed or open contour. Such as blanking die, punching die, cutting die, notch die, trimming die, cutting die, etc. (2) The bending die makes the sheet metal blank or other blanks bend and deform along a straight line (bending line), so as to obtain a die with a certain angle and shape of the workpiece. (3) The drawing die is a mold that makes the sheet blank into an open hollow part, or further changes the shape and size of the hollow part. (4) The forming mold is a mold that directly copies the rough or semi-finished workpiece according to the shape of the convex and concave molds in the figure, and the material itself only produces local plastic deformation. Such as bulging die, shrinking die, expanding die, undulating forming die, flanging die, shaping die, etc.
在现有的生产汽车零部件的冲压模具中,大部分采用一个冲压模具只加工一个工序,如果需要加工一个产品,需要设计各个工序的模具,不但在设计模具上要花费大量的时间和精力,而且要经过很长一个周期调试,直到后面的批量生产中也需要更多人力,无疑增加了生产的成本。In the existing stamping dies for the production of auto parts, most of them use one stamping die to process only one process. If you need to process a product, you need to design the dies for each process. Not only does it take a lot of time and energy to design the dies, And after a long period of debugging, more manpower will be needed in the subsequent mass production, which will undoubtedly increase the cost of production.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的上述缺陷,提供一种可冲孔分切的汽车钣件冲压模具。The purpose of the utility model is to overcome the above-mentioned defects in the prior art, and provide a stamping die for automobile sheet parts that can be punched and cut.
为实现上述目的,本实用新型提供了一种可冲孔分切的汽车钣件冲压模具,包括下模结构和上模结构,所述下模结构具有下模本体、直冲孔凹模、直分切凹模、侧分切凹模和分别装设在下模本体上的下模仁、模仁脱料座、侧分切斜楔驱动座、导套以及钣件导正架,所述下模仁设置有两个并呈对称设置,所述直冲孔凹模分布在两个下模仁上,所述直分切凹模装设在两个下模仁的一端,所述侧分切凹模和侧分切斜楔驱动座装设在两个下模仁的另一端,所述模仁脱料座装设在两个下模仁之间并能够相对于下模本体上下移动,所述钣件导正架装设在两个下模仁的周边,所述导套位于下模本体的四个边角部位,所述下模本体上装设有位于直冲孔凹模和直分切凹模下方的废料滑槽,所述上模结构具有上模本体、直冲孔凸模、侧分切斜楔滑块、侧分切凸模、压料板、弹性预压销、螺旋弹簧和分别装设在上模本体底部的凸模固定块、直分切凸模、侧分切滑动座、滑动座限位挡板、压料板限位块以及导柱,所述直冲孔凸模装设在凸模固定块上并可穿过压料板插入到其正下方的直冲孔凹模内,所述直分切凸模装设在上模本体的一端,所述直分切凸模与直分切凹模的位置相对应,所述侧分切滑动座活动安装在上模本体另一端开设的两容置腔内,所述滑动座限位挡板装设在侧分切滑动座的两侧,所述侧分切斜楔滑块装设在侧分切滑动座的一端,所述侧分切凸模装设在侧分切滑动座的另一端,所述侧分切斜楔滑块与侧分切斜楔驱动座滑动配合,从而使滑动后的侧分切凸模与侧分切凹模配合对钣件进行分切,所述侧分切滑动座的一端装设有弹性复位件,所述侧分切滑动座的另一端设有缓冲体,所述螺旋弹簧装设在上模本体的底部与压料板之间,所述弹性预压销装设在压料板上,所述压料板限位块位于压料板的两侧,所述压料板限位块与压料板的侧边限位配合,所述导柱装设在上模本体的四个边角处并分别插置于相应的导套内。In order to achieve the above purpose, the utility model provides a stamping die for punching and slitting automobile sheet parts, which includes a lower die structure and an upper die structure, and the lower die structure has a lower die body, a straight punching die, a straight die The slitting die, the side slitting die and the lower die core, the die core stripping seat, the side slitting wedge drive seat, the guide sleeve and the sheet metal guiding frame respectively installed on the lower die body, the lower die There are two cores arranged symmetrically, the straight punching dies are distributed on the two lower die cores, the straight slitting dies are installed at one end of the two lower die cores, and the side slitting dies The mold and side cutting wedge driving seat are installed at the other end of the two lower mold cores, and the mold core stripping seat is installed between the two lower mold cores and can move up and down relative to the lower mold body. The guide frame is installed on the periphery of the two lower mold cores, the guide sleeve is located at the four corners of the lower mold body, and the lower mold body is equipped with a straight punching die and a straight slitting die. The waste chute below, the upper mold structure has upper mold body, straight punching punch, side slitting wedge slider, side slitting punch, binder plate, elastic pre-compression pin, coil spring and respectively installed in the The punch fixing block at the bottom of the upper die body, the straight slitting punch, the side slitting sliding seat, the sliding seat limit baffle, the binder plate limit block and the guide post, the straight punching punch is installed on the punch and fixed On the block and can be inserted into the straight punching die directly below it through the binder plate, the straight cutting punch is installed at one end of the upper die body, the straight cutting punch and the straight cutting concave The positions of the molds correspond to each other. The side slitting sliding seat is movably installed in two accommodating cavities opened at the other end of the upper mold body, and the sliding seat limit baffle is installed on both sides of the side slitting sliding seat. The side slitting wedge slider is installed at one end of the side slitting slide seat, the side slitting punch is installed at the other end of the side slitting slide seat, and the side slitting wedge slider is connected with the side slitting The driving seat of the cutting wedge is slidably matched, so that the slidable side slitting punch and the side slitting die cooperate to cut the sheet metal, and one end of the side slitting sliding seat is equipped with an elastic reset piece, and the The other end of the side slitting sliding seat is provided with a buffer body, the coil spring is installed between the bottom of the upper die body and the pressing plate, the elastic pre-pressing pin is installed on the pressing plate, and the pressing The plate limiter is located on both sides of the binder plate, the limiter of the binder plate is matched with the side limit of the binder plate, and the guide posts are installed at the four corners of the upper die body and inserted placed in the corresponding guide sleeve.
作为优选的,所述两个下模仁上分别装设有钣件定位针。Preferably, the two lower mold cores are respectively equipped with sheet positioning pins.
作为优选的,所述下模本体的侧边装设有用于在运输时与上模本体进行锁模的运输锁模连接板,所述下模本体和上模本体的侧边分别装设有起吊棒。As a preference, the side of the lower mold body is equipped with a transportation clamping connecting plate for locking the upper mold body during transportation, and the sides of the lower mold body and the upper mold body are respectively equipped with lifting Great.
作为优选的,所述下模本体的顶部装设有用于在合模时对上模本体进行缓冲的缓冲聚氨酯。Preferably, the top of the lower mold body is equipped with buffer polyurethane for cushioning the upper mold body when the mold is closed.
作为优选的,所述上模本体的两端装设有用于与机械手配合的夹钳挂钩。Preferably, the two ends of the upper mold body are provided with clamp hooks for cooperating with the manipulator.
作为优选的,所述导套的顶部装设有用于在合模时起到平衡作用的环型停止块。As a preference, the top of the guide sleeve is provided with an annular stop block for balancing when the mold is clamped.
作为优选的,所述导套设置为带有石墨层的自润滑导套,所述压料板的侧面与上模本体的接触面上分别装设有带有石墨层的自润滑导板。Preferably, the guide sleeve is set as a self-lubricating guide sleeve with a graphite layer, and a self-lubricating guide plate with a graphite layer is respectively installed on the contact surface between the side of the binder plate and the upper mold body.
作为优选的,所述上模本体的底部装设有用于防止螺旋弹簧过度变形的方形隔板,所述方形隔板位于压料板的上方。Preferably, the bottom of the upper mold body is provided with a square partition for preventing excessive deformation of the coil spring, and the square partition is located above the hold-down plate.
作为优选的,所述上模本体与压料板之间装设有用于防止压料板掉落的行程限位螺栓。Preferably, a travel limit bolt for preventing the pressure plate from falling is installed between the upper die body and the pressure plate.
作为优选的,所述侧分切滑动座与侧分切斜楔驱动座之间装设有用于强制带动侧分切滑动座回退的强制回拉钩。As a preference, a forced return hook for forcibly driving the side-slitting sliding seat back is installed between the side-slitting sliding seat and the side-slitting wedge driving seat.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
本实用新型的结构设计合理,在一次冲压过程中可完成直冲孔、直分切和侧分切等多个工序,可一次性冲压成型两个汽车钣件,自动化程度高,运行可靠,降低了工人的劳动强度,提高了生产效率。The structure design of the utility model is reasonable, and multiple processes such as straight punching, straight slitting and side slitting can be completed in one stamping process, and two automobile sheet parts can be stamped and formed at one time, with high degree of automation, reliable operation, and reduced It reduces the labor intensity of workers and improves production efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1是本实用新型提供的一种可冲孔分切的汽车钣件冲压模具的结构示意图;Fig. 1 is a structural schematic diagram of a stamping die for automobile sheet parts that can be punched and slit provided by the utility model;
图2是本实用新型提供的下模结构的结构示意图;Fig. 2 is the structural representation of the lower mold structure provided by the utility model;
图3是本实用新型提供的上模结构的结构示意图;Fig. 3 is the structural representation of the upper mold structure provided by the utility model;
图4是本实用新型提供的上模结构隐去压料板后的结构示意图;Fig. 4 is the structural schematic view of the upper die structure provided by the utility model after the binder plate is hidden;
图5是本实用新型提供的压料板的结构示意图;Fig. 5 is a schematic structural view of the binder plate provided by the utility model;
图6是本实用新型提供的侧分切机构的结构示意图;Fig. 6 is a schematic structural view of the side cutting mechanism provided by the utility model;
图7是本实用新型提供的直冲孔机构的结构示意图。Fig. 7 is a schematic structural view of the straight punching mechanism provided by the present invention.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参考图1,本实用新型的实施例提供了一种可冲孔分切的汽车钣件冲压模具,该汽车钣件冲压模具包括下模结构和上模结构,下面结合附图对本实施例进行详细说明。Please refer to Fig. 1, the embodiment of the present utility model provides a stamping die for punching and slitting automobile sheet parts, the stamping die for automobile sheet parts includes a lower die structure and an upper die structure. Detailed description.
如图2所示,下模结构具有下模本体1、直冲孔凹模2、直分切凹模3、侧分切凹模4和分别装设在下模本体1上的下模仁5、模仁脱料座6、侧分切斜楔驱动座7、导套8以及用于将汽车钣件的位置导正限位的钣件导正架9,下模仁5设置有两个并呈对称设置,直冲孔凹模2分布在两个下模仁5上,直分切凹模3装设在两个下模仁5的一端,侧分切凹模4和侧分切斜楔驱动座7装设在两个下模仁5的另一端,模仁脱料座6装设在两个下模仁5之间并能够相对于下模本体1上下移动,钣件导正架9装设在两个下模仁5的周边,导套8位于下模本体1的四个边角部位,下模本体1上装设有位于直冲孔凹模2和直分切凹模3下方的废料滑槽10,分切后的废料能够从废料滑槽10滑落。As shown in Figure 2, the lower mold structure has a lower mold body 1, a straight punching die 2, a straight slitting die 3, a side slitting die 4, and a lower die core 5 respectively installed on the lower die body 1, Die core stripping seat 6, side cutting wedge driving seat 7, guide sleeve 8, and sheet metal guide frame 9 for guiding the position of automobile sheet parts to the limit position, the lower die core 5 is provided with two and formed Symmetrically arranged, the straight punching die 2 is distributed on the two lower die cores 5, the straight slitting die 3 is installed at one end of the two lower die cores 5, the side slitting die 4 and the side slitting wedge are driven The seat 7 is installed at the other end of the two lower mold cores 5, the mold core stripping seat 6 is installed between the two lower mold cores 5 and can move up and down relative to the lower mold body 1, and the sheet metal guiding frame 9 is installed Set on the periphery of the two lower mold cores 5, the guide sleeve 8 is located at the four corners of the lower mold body 1, and the lower mold body 1 is equipped with waste materials located below the straight punching die 2 and the straight slitting die 3 Chute 10, the waste material after cutting can slide down from waste material chute 10.
如图3、图4和图5所示,上模结构具有上模本体11、直冲孔凸模12(直冲头)、侧分切斜楔滑块13、侧分切凸模14(侧分切刀)、压料板15、弹性预压销34、螺旋弹簧16和分别装设在上模本体11底部的凸模固定块17、直分切凸模18(直分切刀)、侧分切滑动座19、滑动座限位挡板20、压料板限位块21以及导柱22,直冲孔凸模12装设在凸模固定块17上并可穿过压料板15插入到其正下方的直冲孔凹模2内,直分切凸模18装设在上模本体11的一端,直分切凸模18与直分切凹模3的位置相对应,侧分切滑动座19活动安装在上模本体11另一端开设的两容置腔内,滑动座限位挡板20装设在侧分切滑动座19的两侧,侧分切斜楔滑块13装设在侧分切滑动座19的一端,侧分切凸模14装设在侧分切滑动座19的另一端,侧分切斜楔滑块13与侧分切斜楔驱动座7滑动配合,从而使滑动后的侧分切凸模14与侧分切凹模4配合对钣件进行分切,侧分切滑动座19的一端装设有弹性复位件,侧分切滑动座19的另一端设有起到缓冲保护作用的缓冲体23,螺旋弹簧16装设在上模本体11的底部与压料板15之间,弹性预压销34装设在压料板15上,压料板限位块21位于压料板15的两侧,压料板限位块21与压料板15的侧边限位配合,导柱22装设在上模本体11的四个边角处并分别插置于相应的导套8内。As shown in Figure 3, Figure 4 and Figure 5, the structure of the upper die has an upper die body 11, a straight punching punch 12 (straight punch), a side slitting wedge slider 13, a side slitting punch 14 (side slitting knife), binder plate 15, elastic preload pin 34, coil spring 16 and punch fixing block 17, straight slitting punch 18 (straight slitting knife), side slitting Sliding seat 19, sliding seat limit baffle 20, binder plate limit block 21 and guide post 22, straight punching punch 12 is installed on punch fixing block 17 and can be inserted directly below it through binder plate 15 In the straight punching die 2, the straight slitting punch 18 is installed on one end of the upper die body 11, the straight slitting punch 18 corresponds to the position of the straight slitting die 3, and the side slitting sliding seat 19 is movable Installed in the two accommodating cavities opened at the other end of the upper die body 11, the sliding seat limit baffle 20 is installed on both sides of the side slitting sliding seat 19, and the side slitting wedge slider 13 is installed on the side slitting One end of the sliding seat 19, the side slitting punch 14 is installed on the other end of the side slitting sliding seat 19, and the side slitting wedge slider 13 is slidably matched with the side slitting wedge driving seat 7, so that the sliding The side slitting punch 14 cooperates with the side slitting die 4 to cut the sheet metal. One end of the side slitting sliding seat 19 is equipped with an elastic reset piece, and the other end of the side slitting sliding seat 19 is provided with a buffer. The buffer body 23 for protection, the coil spring 16 is installed between the bottom of the upper die body 11 and the press plate 15, the elastic pre-press pin 34 is installed on the press plate 15, and the press plate limit block 21 is located on the press plate. On both sides of the material plate 15, the clamping plate limit block 21 cooperates with the side limit of the clamping plate 15, and the guide posts 22 are installed at the four corners of the upper die body 11 and inserted into the corresponding guides respectively. Set of 8 inside.
如图2所示,两个下模仁5上分别装设有钣件定位针24。As shown in FIG. 2 , the two lower mold cores 5 are respectively equipped with sheet-part positioning pins 24 .
如图1和图2所示,下模本体1的侧边装设有用于在运输时与上模本体11进行锁模的运输锁模连接板25,使用时,运输锁模连接板25的两端可通过螺丝锁固在下模本体1和上模本体11上,使下模本体1和上模本体11不会随意摆动或偏位,防止上模和下模发生磨损。下模本体1和上模本体11的侧边分别装设有起吊棒26,该起吊棒与起吊装置的起吊钩配合连接。As shown in Figures 1 and 2, the side of the lower mold body 1 is provided with a transportation mold locking connecting plate 25 for mold locking with the upper mold body 11 during transportation. The end can be locked on the lower mold body 1 and the upper mold body 11 by screws, so that the lower mold body 1 and the upper mold body 11 will not swing or be offset at will, and prevent the upper mold and the lower mold from wearing. The sides of the lower mold body 1 and the upper mold body 11 are respectively equipped with lifting rods 26, and the lifting rods are connected with the lifting hooks of the lifting device.
如图2所示,下模本体1的顶部装设有用于在合模时对上模本体11进行缓冲的缓冲聚氨酯27。As shown in FIG. 2 , the top of the lower mold body 1 is provided with a cushioning polyurethane 27 for buffering the upper mold body 11 when the mold is closed.
如图1所示,上模本体11的两端装设有用于与机械手配合的夹钳挂钩28。As shown in FIG. 1 , clamp hooks 28 for cooperating with the manipulator are installed at both ends of the upper mold body 11 .
如图2所示,导套8的顶部装设有用于在合模时起到平衡作用的环型停止块29,环型停止块29能够增大接触面积。As shown in FIG. 2 , the top of the guide sleeve 8 is provided with an annular stop block 29 for balancing during mold clamping, and the annular stop block 29 can increase the contact area.
在本实施例中,导套8可以优选设置为带有石墨层的自润滑导套,其有利于导柱与导套的接触,延长了设备的使用寿命。如图4所示,压料板15的侧面与上模本体11的接触面上分别装设有带有石墨层的自润滑导板30,其有利于压料板与上模本体的接触,延长了设备的使用寿命。In this embodiment, the guide sleeve 8 can preferably be set as a self-lubricating guide sleeve with a graphite layer, which facilitates the contact between the guide post and the guide sleeve and prolongs the service life of the equipment. As shown in Figure 4, self-lubricating guide plates 30 with a graphite layer are respectively installed on the contact surface between the side of the binder plate 15 and the upper mold body 11, which is conducive to the contact between the binder plate and the upper mold body, prolonging the The service life of the equipment.
如图4所示,上模本体11的底部装设有用于防止螺旋弹簧16过度变形的方形隔板31,方形隔板31位于压料板15的上方。合模到底时,方形隔板能够与压料板抵靠接触,起到限位作用。As shown in FIG. 4 , the bottom of the upper die body 11 is provided with a square partition 31 for preventing excessive deformation of the coil spring 16 , and the square partition 31 is located above the binder plate 15 . When the mold is closed to the end, the square partition can be in contact with the binder plate to play a position-limiting role.
除了使用压料板限位块对压料板的行程进行限位之外,如图4所示,上模本体11与压料板15之间还可以装设有用于防止压料板15掉落的行程限位螺栓32,进一步提高设备的安全性能。In addition to using the clamping plate limit block to limit the stroke of the clamping plate, as shown in Figure 4, there can also be installed between the upper die body 11 and the clamping plate 15 to prevent the clamping plate 15 from falling. The stroke limit bolt 32 further improves the safety performance of the equipment.
如图6所示,侧分切滑动座19与侧分切斜楔驱动座7之间装设有用于强制带动侧分切滑动座19回退的强制回拉钩33,可防止侧分切凸模损坏,起到安全作用。As shown in Figure 6, between the side slitting sliding seat 19 and the side slitting wedge driving seat 7, a forced retracting hook 33 for forcing the side slitting sliding seat 19 to retreat is installed, which can prevent the side slitting punch from Damaged, play a safety role.
如图1、图6和图7所示,在模具合模的过程中,整个上模结构向下移动,弹性预压销首先压住下模仁上的汽车钣件,对其进行预压定位,上模结构继续下行,压料板对汽车钣件进行冲压,直分切凸模将汽车钣件分切成两半,直冲孔凸模对汽车钣件进行直冲孔,侧分切斜楔滑块与侧分切斜楔驱动座滑动配合,从而驱使侧分切滑动座滑动,使侧分切凸模与侧分切凹模配合对汽车钣件进行侧分切。As shown in Figure 1, Figure 6 and Figure 7, in the process of mold clamping, the entire upper mold structure moves downward, and the elastic pre-press pin first presses the automobile sheet on the lower mold core to perform pre-press positioning , the upper die structure continues to go down, the binder plate punches the car sheet, the straight slitting punch cuts the car sheet in half, the straight punching punch punches the car sheet directly, and the side slitting wedge slides The block is slidably matched with the side slitting wedge driving seat, thereby driving the side slitting sliding seat to slide, so that the side slitting punch and the side slitting die cooperate to carry out side slitting of the automobile sheet parts.
综上所述,本实用新型的结构设计合理,在一次冲压过程中可完成直冲孔、直分切和侧分切等多个工序,可一次性冲压成型两个汽车钣件,自动化程度高,运行可靠,降低了工人的劳动强度,提高了生产效率。To sum up, the structure design of the utility model is reasonable, and multiple processes such as straight punching, straight slitting and side slitting can be completed in one stamping process, and two automobile sheet parts can be stamped and formed at one time, with a high degree of automation , reliable operation, reducing the labor intensity of workers and improving production efficiency.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721570892.4U CN207521553U (en) | 2017-11-21 | 2017-11-21 | A stamping die for automobile sheet parts that can be punched and cut |
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| CN201721570892.4U CN207521553U (en) | 2017-11-21 | 2017-11-21 | A stamping die for automobile sheet parts that can be punched and cut |
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| CN207521553U true CN207521553U (en) | 2018-06-22 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110479878A (en) * | 2019-09-11 | 2019-11-22 | 安徽江淮福臻车体装备有限公司 | A stamping die formwork structure |
| CN110947839A (en) * | 2019-11-28 | 2020-04-03 | 无锡曙光模具有限公司 | A molding die for automobile engine compartment cover |
| CN112474975A (en) * | 2020-12-22 | 2021-03-12 | 天津轻工职业技术学院 | Efficient stamping process for rear section of automobile roof and lower section of outer plate of back door |
| CN113523091A (en) * | 2021-06-23 | 2021-10-22 | 东风柳州汽车有限公司 | 7-shaped hole machining method |
| CN115958120A (en) * | 2022-12-07 | 2023-04-14 | 苏州金鸿顺汽车部件股份有限公司 | Punching die for final punching and trimming of external beam |
-
2017
- 2017-11-21 CN CN201721570892.4U patent/CN207521553U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110479878A (en) * | 2019-09-11 | 2019-11-22 | 安徽江淮福臻车体装备有限公司 | A stamping die formwork structure |
| CN110947839A (en) * | 2019-11-28 | 2020-04-03 | 无锡曙光模具有限公司 | A molding die for automobile engine compartment cover |
| CN110947839B (en) * | 2019-11-28 | 2024-04-26 | 无锡曙光模具有限公司 | A forming die for automobile engine compartment cover |
| CN112474975A (en) * | 2020-12-22 | 2021-03-12 | 天津轻工职业技术学院 | Efficient stamping process for rear section of automobile roof and lower section of outer plate of back door |
| CN112474975B (en) * | 2020-12-22 | 2023-01-24 | 天津轻工职业技术学院 | Efficient stamping process for rear section of automobile roof and lower section of outer plate of back door |
| CN113523091A (en) * | 2021-06-23 | 2021-10-22 | 东风柳州汽车有限公司 | 7-shaped hole machining method |
| CN113523091B (en) * | 2021-06-23 | 2022-07-19 | 东风柳州汽车有限公司 | 7-shaped hole machining method |
| CN115958120A (en) * | 2022-12-07 | 2023-04-14 | 苏州金鸿顺汽车部件股份有限公司 | Punching die for final punching and trimming of external beam |
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