CN207500800U - Permanent support and rubber film sealed gas cabinet provided with same - Google Patents
Permanent support and rubber film sealed gas cabinet provided with same Download PDFInfo
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- CN207500800U CN207500800U CN201721425519.XU CN201721425519U CN207500800U CN 207500800 U CN207500800 U CN 207500800U CN 201721425519 U CN201721425519 U CN 201721425519U CN 207500800 U CN207500800 U CN 207500800U
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- 239000012528 membrane Substances 0.000 claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 19
- 238000012423 maintenance Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000010426 asphalt Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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Abstract
本实用新型提出了一种永久支架和安装有永久支架的橡胶膜密封煤气柜,涉及钢铁企业用于煤气回收的煤气柜,该永久支架包括中心支架、多个径向梁和多个环向梁,中心支架竖直设置并固接在橡胶膜密封煤气柜的柜底板的中心处,多个径向梁呈放射状安装在中心支架的外周,每个径向梁均沿橡胶膜密封煤气柜的径向设置,每个径向梁的下方均安装有多个间隔设置的立柱,每个立柱均竖直设置,立柱的顶端与径向梁固接,立柱的底端与柜底板固接,每个环向梁均呈圆环形并水平设置,多个环向梁以中心支架为圆心由内向外顺序排列并与径向梁固定连接,相邻的两个环向梁之间具有间隔。
The utility model provides a permanent support and a rubber film sealed gas cabinet equipped with the permanent support, which relates to a gas cabinet used for gas recovery in iron and steel enterprises. The permanent support includes a central support, a plurality of radial beams and a plurality of circumferential beams , the central support is vertically arranged and fixed at the center of the bottom plate of the rubber membrane sealed gas cabinet, and a plurality of radial beams are radially installed on the outer periphery of the central support, and each radial beam is arranged along the radial direction of the rubber membrane sealed gas cabinet , the bottom of each radial beam is installed with a plurality of columns arranged at intervals. The beams are circular and arranged horizontally. A plurality of circumferential beams are arranged sequentially from the inside to the outside with the center support as the center of the circle and are fixedly connected with the radial beams. There is an interval between two adjacent circumferential beams.
Description
技术领域technical field
本实用新型涉及钢铁企业用于煤气回收的煤气柜,特别涉及一种永久支架和安装有永久支架的橡胶膜密封煤气柜。The utility model relates to a gas cabinet used for gas recovery in iron and steel enterprises, in particular to a permanent bracket and a rubber membrane sealed gas cabinet equipped with the permanent bracket.
背景技术Background technique
煤气柜作为钢铁企业煤气回收综合利用的一个必要设备,在低碳经济中发挥着重要的作用。As a necessary equipment for the comprehensive utilization of gas recovery in iron and steel enterprises, the gas cabinet plays an important role in the low-carbon economy.
目前国内橡胶膜密封型煤气柜分为单段式密封和两段式密封;单段式密封只有一个压力,该压力与活塞自重、配重及工艺设备重相平衡;两段式密封储气有两个压力,即活塞升起时为一个压力,活塞带动T型挡板升起时为一个压力。不论单段式和两段式均有大量的活塞临时支柱,临时支柱的作用是当检修底板或活塞板时,使临时支柱穿过活塞、撑起活塞,在活塞板下形成约1m的检修空间。活塞临时支柱分两部分:一是活塞周边支柱;二是活塞中央支柱。活塞周边支柱借用活塞挡板顶部的环形走台下支承的环形轨道上的两个拉链葫芦分别在对称点吊起周边支柱,穿过混凝土挡墙后支承在煤气柜底板上,为半机械化作业,活塞中央支柱采用人工安装,并再盖上密封盖,防止活塞漏气。At present, domestic rubber membrane sealed gas holders are divided into single-stage seal and two-stage seal; the single-stage seal has only one pressure, which is balanced with the weight of the piston, counterweight and process equipment; the two-stage seal gas storage has Two pressures, that is, one pressure when the piston rises, and one pressure when the piston drives the T-shaped baffle to rise. No matter the single-stage type or the two-stage type, there are a large number of temporary pillars for the piston. The function of the temporary pillars is to make the temporary pillars pass through the pistons and prop up the pistons when the bottom plate or the piston plate is overhauled, forming an inspection space of about 1m under the piston plate. . The temporary support of the piston is divided into two parts: one is the peripheral support of the piston; the other is the central support of the piston. The surrounding pillars of the piston are borrowed from the two zipper hoists on the circular track supported by the annular walkway on the top of the piston baffle to lift the peripheral pillars at symmetrical points, and then pass through the concrete retaining wall and support on the bottom plate of the gas cabinet, which is a semi-mechanized operation. The central pillar of the piston is manually installed, and then covered with a sealing cover to prevent the piston from leaking.
活塞中央支柱数目相当多,以5万m3橡胶膜密封煤气柜为例,中央支柱约为150根左右,随着气柜容量的增大,支柱数也越来越多,15万m3橡胶膜密封煤气柜将达到三百多根。活塞支柱的安装和拆拔的工作,一方面,人工耗用多;另一方面,由于底板是球拱形的,临时支柱的下端就需要切弧,安装时要对准弧形,这些支柱,要做到每个对准,是非常有难度的,如果对不准,将使气柜底板和活塞局部受力不均,造成破坏,因此给气柜安全运行也带来一定的隐患。甚至,有的企业为了减少工作量,让活塞带着这些支柱运行,但如此对活塞混凝土坝墙的冲击和检修支柱的伤害都是不小的,安全隐患更为突显。The number of central pillars of the piston is quite large. Taking a 50,000 m 3 rubber membrane sealed gas tank as an example, there are about 150 central pillars. As the capacity of the gas tank increases, the number of pillars also increases. Membrane-sealed gas cabinets will reach more than 300. The installation and removal of piston pillars, on the one hand, requires a lot of labor; on the other hand, because the bottom plate is spherical arched, the lower end of the temporary pillars needs to be cut arcs, and the arcs must be aligned during installation. These pillars, It is very difficult to achieve each alignment. If the alignment is inaccurate, the bottom plate of the gas holder and the piston will be subjected to uneven force locally, resulting in damage, thus bringing certain hidden dangers to the safe operation of the gas holder. Even, in order to reduce the workload, some enterprises let the piston run with these pillars, but the impact on the concrete dam wall of the piston and the damage to the maintenance pillars are not small, and the safety hazard is even more prominent.
总之,安装和拆拔活塞检修支柱是一项费工又费时的操作。这种落后的操作方式,显然与当前时代的高效、省力要求不相符合,改进它是势在必行。All in all, installing and removing the piston access strut is a labor-intensive and time-consuming operation. This backward mode of operation obviously does not meet the requirements of high efficiency and labor saving in the current era, and it is imperative to improve it.
实用新型内容Utility model content
本实用新型的目的是提出永久支架和安装有永久支架的橡胶膜密封煤气柜,采用永久支架代替原先大量的活塞支柱,不但减小了安装和拆卸活塞支柱所需的人工工作量,也提高了活塞检修的安全性。The purpose of this utility model is to propose a permanent support and a rubber membrane sealed gas cabinet equipped with a permanent support. The permanent support is used to replace a large number of original piston supports, which not only reduces the manual workload required for installing and dismantling the piston supports, but also improves Piston overhaul safety.
为达到上述目的,本实用新型提出一种永久支架,其中,所述永久支架包括中心支架、多个径向梁和多个环向梁,所述中心支架竖直设置并固接在橡胶膜密封煤气柜的柜底板的中心处,多个所述径向梁呈放射状安装在所述中心支架的外周,每个所述径向梁均沿所述橡胶膜密封煤气柜的径向设置,每个所述径向梁的下方均安装有多个间隔设置的立柱,每个所述立柱均竖直设置,所述立柱的顶端与所述径向梁固接,所述立柱的底端与所述柜底板固接,每个所述环向梁均呈圆环形并水平设置,多个所述环向梁以所述中心支架为圆心由内向外顺序排列并与所述径向梁固定连接,相邻的两个所述环向梁之间具有间隔。In order to achieve the above object, the utility model proposes a permanent support, wherein the permanent support includes a central support, a plurality of radial beams and a plurality of circumferential beams, and the central support is vertically arranged and fixed on a rubber membrane seal At the center of the bottom plate of the gas cabinet, a plurality of radial beams are radially installed on the outer periphery of the central support, and each of the radial beams is arranged along the radial direction of the rubber membrane sealed gas cabinet, and each of the radial beams The bottom of the radial beam is equipped with a plurality of columns arranged at intervals, each of which is vertically arranged, the top of the column is fixedly connected to the radial beam, and the bottom of the column is connected to the bottom plate of the cabinet. fixed connection, each of the hoop beams is circular and arranged horizontally, and a plurality of hoop beams are arranged sequentially from inside to outside with the central bracket as the center of the circle and are fixedly connected with the radial beams, adjacent to each other. There is a space between the two hoop beams.
如上所述的永久支架,其中,所述永久支架还包括安装在所述橡胶膜密封煤气柜的坝墙上的多个边座支架,所述坝墙呈圆环形,多个所述边座支架均布在所述坝墙的顶端,相邻的两个所述边座支架之间具有间隔。The above-mentioned permanent bracket, wherein, the permanent bracket also includes a plurality of side seat brackets installed on the dam wall of the rubber membrane sealed gas cabinet, the dam wall is in the shape of a ring, and a plurality of the side seats The brackets are evenly distributed on the top of the dam wall, and there is an interval between two adjacent side seat brackets.
如上所述的永久支架,其中,所述中心支架包括的竖直设置多个支撑立柱,多个所述支撑立柱沿圆环形均布,每个所述支撑立柱的底端均与所述柜底板固定连接,相邻的两个所述支撑立柱之间还安装有间隔设置的多个压杆,所述压杆水平设置,所述压杆的两端分别固接在相邻的两个所述支撑立柱上。The above-mentioned permanent support, wherein, the central support includes a plurality of support columns arranged vertically, and the plurality of support columns are evenly distributed along a circular ring, and the bottom end of each support column is connected to the cabinet The bottom plate is fixedly connected, and a plurality of pressure rods arranged at intervals are installed between the two adjacent supporting columns. on the support column.
如上所述的永久支架,其中,所述中心支架上还安装有斜支撑。The above-mentioned permanent support, wherein, the central support is further equipped with oblique supports.
如上所述的永久支架,其中,每个所述立柱均通过安装组件固定连接在所述柜底板上,所述安装组件包括预埋件和两个耳板,所述预埋件固设在所述柜底板下方,所述立柱贯穿所述柜底板并与所述预埋件固定连接,两个所述耳板分别安装在所述立柱的两侧,所述耳板的顶端与所述径向梁固接,所述耳板的底端与所述柜底板固接。The above-mentioned permanent support, wherein, each of the uprights is fixedly connected to the cabinet bottom plate through an installation assembly, the installation assembly includes an embedded part and two ear plates, and the embedded part is fixed on the Below the bottom plate of the cabinet, the column runs through the bottom plate of the cabinet and is fixedly connected with the embedded part. The two ear plates are respectively installed on both sides of the column, and the top of the ear plate is connected The beam is fixedly connected, and the bottom end of the ear plate is fixedly connected with the bottom plate of the cabinet.
如上所述的永久支架,其中,相邻的两个所述径向梁之间还安装有钢支撑。The above-mentioned permanent support, wherein, steel supports are further installed between two adjacent radial beams.
本实用新型还提出一种安装有永久支架的橡胶膜密封煤气柜,其中,所述橡胶膜密封煤气柜至少包括柜体、活塞和权利要求1至8中任意一项所述的永久支架,所述柜体具有中空的容置腔,所述容置腔的顶端设有柜顶结构,所述容置腔的底端设有柜底板,所述活塞安装在所述容置腔内,所述永久支架安装在所述柜底板和所述活塞之间。The utility model also proposes a rubber-membrane-sealed gas cabinet equipped with a permanent bracket, wherein the rubber-membrane-sealed gas cabinet at least includes a cabinet body, a piston, and the permanent bracket described in any one of claims 1 to 8. The cabinet body has a hollow cavity, the top of the cavity is provided with a top structure, the bottom of the cavity is provided with a bottom plate, the piston is installed in the cavity, the A permanent bracket is mounted between the cabinet floor and the piston.
如上所述的安装有永久支架的橡胶膜密封煤气柜,其中,所述柜底板的中心部分高于所述柜底板的边缘部分。The above-mentioned rubber membrane sealed gas cabinet installed with permanent brackets, wherein, the central part of the cabinet bottom plate is higher than the edge part of the cabinet bottom plate.
如上所述的安装有永久支架的橡胶膜密封煤气柜,其中,所述中心支架的顶端还设有用于搭设活塞的活塞安装支架,所述活塞安装支架竖直设置并与所述中心支架能拆卸地连接。The above-mentioned rubber membrane sealed gas cabinet with a permanent bracket installed, wherein, the top end of the center bracket is also provided with a piston installation bracket for erecting the piston, and the piston installation bracket is vertically arranged and detachable from the center bracket ground connection.
与现有技术相比,本实用新型具有以下特点和优点:Compared with the prior art, the utility model has the following characteristics and advantages:
本实用新型提出的永久支架由中心支架、多个径向梁、多个环向梁和多个立柱形成一个稳定空间运行体系,传力直接、安全、稳定、经济、合理。The permanent support proposed by the utility model consists of a central support, a plurality of radial beams, a plurality of circumferential beams and a plurality of columns to form a stable space operation system, and the force transmission is direct, safe, stable, economical and reasonable.
本实用新型提出的永久支架能够永久性地安装在活塞和橡胶膜密封煤气柜的柜底板之间,从而代替原先大量的活塞支柱,不但大大减小了安装和拆卸活塞支柱所需的人工工作量,也大大提高了活塞检修的安全性。The permanent bracket proposed by the utility model can be permanently installed between the piston and the bottom plate of the rubber membrane sealed gas cabinet, thereby replacing a large number of original piston pillars, which not only greatly reduces the manual workload required for installing and disassembling the piston pillars , It also greatly improves the safety of piston maintenance.
由于橡胶膜密封煤气柜的活塞放置于永久支架之上,因此活塞上不用再开设检修支柱用孔,增加了活塞的气密性和耐久性,同时还提高了煤气气柜运行安全可靠性。Since the piston of the rubber film-sealed gas holder is placed on the permanent support, there is no need to open a maintenance support hole on the piston, which increases the airtightness and durability of the piston, and also improves the safety and reliability of the gas holder.
另外,由于活塞放置于永久支架之上,使得活塞可以与柜底板相分离,这样活塞也就与柜底板上的积水分离,避免了柜底板上的积水对于活塞运行的影响,使得活塞升起平稳顺利,保证了橡胶膜密封煤气柜进气顺畅。In addition, since the piston is placed on the permanent support, the piston can be separated from the bottom plate of the cabinet, so that the piston is also separated from the accumulated water on the bottom plate of the cabinet, which avoids the influence of the accumulated water on the bottom plate of the cabinet on the operation of the piston, and makes the piston lift The start-up is smooth and smooth, which ensures the smooth air intake of the rubber membrane-sealed gas holder.
本实用新型提出的永久支架加工方便、加快施工进度、省时省力。The permanent bracket proposed by the utility model is convenient to process, speeds up the construction progress, and saves time and effort.
附图说明Description of drawings
在此描述的附图仅用于解释目的,而不意图以任何方式来限制本实用新型公开的范围。另外,图中的各部件的形状和比例尺寸等仅为示意性的,用于帮助对本实用新型的理解,并不是具体限定本实用新型各部件的形状和比例尺寸。本领域的技术人员在本实用新型的教导下,可以根据具体情况选择各种可能的形状和比例尺寸来实施本实用新型。The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way. In addition, the shapes and proportional dimensions of the components in the drawings are only schematic and are used to help the understanding of the present utility model, and do not specifically limit the shapes and proportional dimensions of the various components of the present utility model. Under the teaching of the utility model, those skilled in the art can choose various possible shapes and proportional dimensions according to specific conditions to implement the utility model.
图1为本实用新型提出的橡胶膜密封煤气柜的结构示意图;Fig. 1 is the structural representation of the rubber membrane sealed gas holder proposed by the utility model;
图2为本实用新型提出的永久支架的俯视图;Fig. 2 is the top view of the permanent support proposed by the utility model;
图3为本实用新型中活塞支架和坝墙的结构示意图;Fig. 3 is the structural representation of piston bracket and dam wall in the utility model;
图4为本实用新型中活塞支架和坝墙的俯视图;Fig. 4 is the top view of piston bracket and dam wall in the utility model;
图5为本实用新型中心支架一实施例的结构示意图;Fig. 5 is a schematic structural view of an embodiment of the central support of the present invention;
图6为图5中A-A向的剖视图;Fig. 6 is a sectional view of A-A direction in Fig. 5;
图7为本实用新型中心支架另一实施例的结构示意图;Fig. 7 is a schematic structural view of another embodiment of the central support of the present invention;
图8为图7中B-B向的剖视图;Fig. 8 is a sectional view of B-B direction in Fig. 7;
图9为本实用新型中径向梁的俯视图;Fig. 9 is the plan view of radial beam in the utility model;
图10为本实用新型中径向梁、立柱和安装组件的结构示意图;Fig. 10 is a structural schematic diagram of radial beams, columns and mounting components in the utility model;
图11为本实用新型中永久支架和柜顶结构的安装示意图(一);Fig. 11 is the installation sketch map (1) of permanent support and cabinet top structure in the utility model;
图12为本实用新型中永久支架和柜顶结构的安装示意图(二);Fig. 12 is the installation schematic diagram (two) of permanent support and cabinet top structure in the utility model;
图13为本实用新型中永久支架和柜顶结构的安装示意图(三);Fig. 13 is the installation sketch map (3) of permanent support and cabinet top structure in the utility model;
图14为本实用新型中永久支架和柜顶结构的安装示意图(四)。Fig. 14 is the installation sketch map (4) of permanent support and cabinet top structure in the utility model.
附图标记说明:Explanation of reference signs:
100、永久支架; 110、中心支架;100, permanent support; 110, central support;
111、支撑立柱; 112、压杆;111, support column; 112, compression bar;
113、斜支撑; 120、径向梁;113. Diagonal support; 120. Radial beam;
121、第一个径向梁; 122、第二个径向梁;121. The first radial beam; 122. The second radial beam;
130、环向梁; 131、第一个环向梁;130, hoop beam; 131, the first hoop beam;
140、立柱; 150、安装组件;140, column; 150, installation component;
151、预埋件; 152、耳板;151. Embedded parts; 152. Ear plate;
160、柜顶中心工装支架; 170、钢支撑;160. Cabinet top center tooling support; 170. Steel support;
180、边座支架; 190、柜顶端部工装支架;180. Side seat bracket; 190. Tooling bracket at the top of the cabinet;
200、橡胶膜密封煤气柜; 210、柜体;200. Rubber membrane sealed gas cabinet; 210. Cabinet body;
220、柜底板; 230、柜顶结构;220, cabinet bottom plate; 230, cabinet top structure;
240、容置腔; 250、活塞板;240, accommodation cavity; 250, piston plate;
260、沥青砂层; 270、活塞支架;260, asphalt sand layer; 270, piston bracket;
280、坝墙; 300、汽车吊;280, dam wall; 300, truck crane;
F、安装顺序; 161、活塞安装支架;F. Installation sequence; 161. Piston installation bracket;
162、延伸支架。162, extending the bracket.
具体实施方式Detailed ways
结合附图和本实用新型具体实施方式的描述,能够更加清楚地了解本实用新型的细节。但是,在此描述的本实用新型的具体实施方式,仅用于解释本实用新型的目的,而不能以任何方式理解成是对本实用新型的限制。在本实用新型的教导下,技术人员可以构想基于本实用新型的任意可能的变形,这些都应被视为属于本实用新型的范围。The details of the utility model can be understood more clearly in combination with the accompanying drawings and the description of the specific implementation of the utility model. However, the specific implementations of the utility model described here are only for the purpose of explaining the utility model, and cannot be construed as limiting the utility model in any way. Under the teaching of the present utility model, any possible deformation based on the present utility model can be conceived by a skilled person, and these should be regarded as belonging to the scope of the present utility model.
请参考图1至图14,本实用新型提出一种永久支架100,如图1、图2所示,该永久支架100包括中心支架110、多个径向梁120和多个环向梁130,中心支架110竖直设置并固接在橡胶膜密封煤气柜200的柜底板220的中心处,多个径向梁120呈放射状安装在中心支架110的外周,每个径向梁120均沿橡胶膜密封煤气柜200的径向设置,每个径向梁120的下方均安装有多个间隔设置的立柱140,每个立柱140均竖直设置,立柱140的顶端与径向梁120固接,立柱140的底端与柜底板220固接,每个环向梁130均呈圆环形并水平设置,多个环向梁130以中心支架110为圆心由内向外顺序排列并与径向梁120固定连接,相邻的两个环向梁130之间具有间隔。Please refer to Figures 1 to 14, the utility model proposes a permanent support 100, as shown in Figures 1 and 2, the permanent support 100 includes a central support 110, a plurality of radial beams 120 and a plurality of circumferential beams 130, The central support 110 is vertically arranged and fixed at the center of the bottom plate 220 of the rubber membrane sealed gas cabinet 200. A plurality of radial beams 120 are radially installed on the outer periphery of the central support 110, and each radial beam 120 is arranged along the rubber membrane. For the radial setting of the sealed gas cabinet 200, a plurality of columns 140 arranged at intervals are installed under each radial beam 120, and each column 140 is arranged vertically, and the top of the column 140 is fixedly connected to the radial beam 120, and the column The bottom end of 140 is fixedly connected to the bottom plate 220 of the cabinet, and each hoop beam 130 is circular and arranged horizontally. A plurality of hoop beams 130 are arranged sequentially from inside to outside with the central bracket 110 as the center of the circle and fixed with the radial beam 120 There is an interval between two adjacent hoop beams 130 .
本实用新型还提出了一种安装有永久支架的橡胶膜密封煤气柜200,如图1所示,该橡胶膜密封煤气柜200包括柜体210、活塞和永久支架100,柜体210具有中空的容置腔240,容置腔240的顶端设有柜顶结构230,容置腔240的底端设有柜底板220,活塞安装在容置腔240内,永久支架100安装在柜底板220和活塞之间。The utility model also proposes a rubber membrane sealed gas cabinet 200 equipped with a permanent bracket, as shown in Figure 1, the rubber membrane sealed gas cabinet 200 includes a cabinet body 210, a piston and a permanent bracket 100, and the cabinet body 210 has a hollow The accommodating cavity 240, the top of the accommodating cavity 240 is provided with a cabinet top structure 230, the bottom of the accommodating cavity 240 is provided with a cabinet bottom plate 220, the piston is installed in the accommodating cavity 240, and the permanent support 100 is installed on the cabinet bottom plate 220 and the piston between.
本实用新型提出的永久支架100由中心支架110、多个径向梁120、多个环向梁130和多个立柱140形成一个稳定空间运行体系,传力直接、安全、稳定、经济、合理。The permanent support 100 proposed by the utility model consists of a central support 110, a plurality of radial beams 120, a plurality of circumferential beams 130 and a plurality of columns 140 to form a stable space operation system, and the force transmission is direct, safe, stable, economical and reasonable.
本实用新型提出的永久支架100能够永久性地安装在活塞和橡胶膜密封煤气柜200的柜底板220之间,从而代替原先大量的活塞支柱,不但大大减小了安装和拆卸活塞支柱所需的人工工作量,也大大提高了活塞检修的安全性。The permanent support 100 proposed by the utility model can be permanently installed between the piston and the cabinet bottom plate 220 of the rubber membrane sealed gas cabinet 200, thereby replacing a large number of original piston struts, which not only greatly reduces the required time for installing and dismounting the piston struts The manual workload also greatly improves the safety of piston maintenance.
并且,由于橡胶膜密封煤气柜200的活塞放置于永久支架100之上,因此活塞上不用再开设检修支柱用孔,增加了活塞的气密性和耐久性,同时还提高了煤气气柜运行安全可靠性。Moreover, since the piston of the rubber-membrane-sealed gas holder 200 is placed on the permanent support 100, there is no need to open a hole for the maintenance pillar on the piston, which increases the airtightness and durability of the piston, and also improves the operation safety of the gas holder. reliability.
另外,由于活塞放置于永久支架100之上,使得活塞可以与柜底板220相分离,这样活塞也就与柜底板220上的积水分离,避免了柜底板220上的积水对于活塞运行的影响,使得活塞升起平稳顺利,保证了橡胶膜密封煤气柜200进气顺畅。In addition, since the piston is placed on the permanent support 100, the piston can be separated from the bottom plate 220 of the cabinet, so that the piston is separated from the accumulated water on the bottom plate 220 of the cabinet, thus avoiding the impact of the accumulated water on the bottom plate 220 of the cabinet on the operation of the piston , so that the piston rises smoothly and smoothly, ensuring the smooth air intake of the rubber membrane sealed gas holder 200.
本实用新型提出的永久支架100加工方便、加快施工进度、省时省力。The permanent support 100 proposed by the utility model is easy to process, speeds up the construction progress, and saves time and effort.
在本实用新型中,由内向外的顺序排列的多个环向梁130其半径依次增加,每个环向梁130均与多个径向梁120固定连接,这样,多个径向梁120和多个环向梁130组成网格状的支撑体系,为活塞提供稳定的支撑。In the present utility model, the radii of a plurality of hoop beams 130 arranged sequentially from the inside to the outside increase successively, and each hoop beam 130 is fixedly connected with a plurality of radial beams 120, so that the plurality of radial beams 120 and Multiple hoop beams 130 form a grid-like support system to provide stable support for the piston.
在本实用新型一个可选的例子中,如图2、图3和图4所示,永久支架100还包括安装在橡胶膜密封煤气柜200的坝墙280上的多个边座支架180,坝墙280呈圆环形,多个边座支架180均布在坝墙280的顶端,相邻的两个边座支架180之间具有间隔。这样,活塞底部的活塞板250的边缘便可以搭设在边座支架180上,同时,活塞板的中部搭设在由环向梁130和径向梁120组成的支撑结构上,保证了永久支架100能够为活塞板提供均匀的支撑力,进一步保证了活塞的正常运行。In an optional example of the utility model, as shown in Fig. 2, Fig. 3 and Fig. 4, the permanent support 100 also includes a plurality of side seat supports 180 installed on the dam wall 280 of the rubber membrane sealed gas cabinet 200, the dam The wall 280 is circular, and a plurality of side seat supports 180 are evenly distributed on the top of the dam wall 280 , and there is an interval between two adjacent side seat supports 180 . In this way, the edge of the piston plate 250 at the bottom of the piston can be set up on the side seat bracket 180, and at the same time, the middle part of the piston plate is set up on the supporting structure formed by the hoop beam 130 and the radial beam 120, which ensures that the permanent support 100 can Provide uniform support for the piston plate, further ensuring the normal operation of the piston.
在本实用新型一个可选的例子中,如图1至图3所示,径向梁120与边座支架180一一对应设置,每个径向梁120的外端均对应设置有一个边座支架180,并且径向梁120与对应的边座支架180之间具有间隔。In an optional example of the present invention, as shown in Figures 1 to 3, the radial beams 120 and the side seat brackets 180 are provided in one-to-one correspondence, and the outer end of each radial beam 120 is correspondingly provided with a side seat bracket 180 , and there is a gap between the radial beam 120 and the corresponding side seat bracket 180 .
进一步的,每个径向梁120均倾斜设置,径向梁120朝向中心支架110的一端(径向梁120的内端)高于径向梁120的另一端(径向梁120的外端)。Further, each radial beam 120 is arranged obliquely, and one end of the radial beam 120 towards the central support 110 (the inner end of the radial beam 120) is higher than the other end of the radial beam 120 (the outer end of the radial beam 120) .
在本实用新型一个可选的例子中,如图2所示,相邻的两个径向梁120之间还安装有钢支撑170,进一步保证由径向梁120和环向梁130组成的支撑体系的联接强度。In an optional example of the present invention, as shown in Figure 2, a steel support 170 is also installed between two adjacent radial beams 120 to further ensure that the support composed of radial beams 120 and ring beams 130 The connection strength of the system.
在本实用新型一个可选的例子中,立柱140的底端焊接在柜底板220上。In an optional example of the present invention, the bottom end of the column 140 is welded on the bottom plate 220 of the cabinet.
在本实用新型另一个可选的例子中,如图9、图10所示,立柱140均通过安装组件150固定设置在柜底板220上,安装组件150包括预埋件151和两个耳板152,预埋件151设置在柜底板220的下方的沥青砂层260内,立柱140贯穿柜底板220并与预埋件151固定连接,两个耳板152分别安装在支撑立柱111的两侧,耳板152的顶端与径向梁120固接,耳板152的底端与柜底板220固接。In another optional example of the present utility model, as shown in Fig. 9 and Fig. 10, the columns 140 are all fixedly arranged on the bottom plate 220 of the cabinet through the installation assembly 150, and the installation assembly 150 includes an embedded part 151 and two ear plates 152 , the embedded part 151 is set in the asphalt sand layer 260 below the cabinet bottom plate 220, the column 140 runs through the cabinet bottom plate 220 and is fixedly connected with the embedded part 151, and the two ear plates 152 are respectively installed on both sides of the supporting column 111. The top end of the plate 152 is fixedly connected to the radial beam 120 , and the bottom end of the ear plate 152 is fixedly connected to the bottom plate 220 of the cabinet.
进一步的,耳板152的顶端焊接在径向梁120上,耳板152的底端焊接在柜底板220上。Further, the top end of the ear plate 152 is welded on the radial beam 120 , and the bottom end of the ear plate 152 is welded on the cabinet bottom plate 220 .
在本实用新型一个可选的例子中,如图5至图8所示,中心支架110包括的竖直设置多个支撑立柱111,多个支撑立柱111沿圆环形均布,每个支撑立柱111的底端均固定设置在柜底板220上,邻的两个支撑立柱111之间还安装有间隔设置的多个压杆112,压杆112水平设置,压杆112的两端分别固接在相邻的两个支撑立柱111上。通过压杆112连接两个相邻的支撑立柱111,以保证中心支架110具有足够的强度,即能承担竖向载荷,又能为径向梁120和环向梁130组成的用于支撑活塞的支撑体系提供稳定的支撑。In an optional example of the present invention, as shown in FIGS. 5 to 8 , the central support 110 includes a plurality of support columns 111 arranged vertically, and the plurality of support columns 111 are evenly distributed along the circular ring, and each support column The bottom ends of 111 are all fixedly arranged on the cabinet bottom plate 220, and a plurality of pressure rods 112 arranged at intervals are also installed between the two adjacent support columns 111. The pressure rods 112 are horizontally arranged, and the two ends of the pressure rods 112 are respectively fixed on on two adjacent support columns 111 . Two adjacent support columns 111 are connected by compression rods 112 to ensure that the central support 110 has sufficient strength, that is, it can bear vertical loads, and can also be used for supporting the piston as a radial beam 120 and a circumferential beam 130. The support system provides stable support.
在一个可选的例子中,每两个相邻的支撑立柱111之间均安装有三个压杆112,三个压杆112由上至下均匀分布。In an optional example, three pressing rods 112 are installed between every two adjacent support columns 111 , and the three pressing rods 112 are evenly distributed from top to bottom.
在一个可选的例子中,如图5、图6所示,中心支架110包括4个支撑立柱111,4个支撑立柱111沿圆环形均布,这样4个支撑立柱111便呈正方形排列(4个支撑立柱111分别设置在正方形的四个顶点上)。In an optional example, as shown in FIG. 5 and FIG. 6, the central support 110 includes 4 supporting columns 111, and the 4 supporting columns 111 are evenly distributed along a circular ring, so that the 4 supporting columns 111 are arranged in a square ( The four support columns 111 are respectively arranged on the four vertices of the square).
在另一个可选的例子中,如图7、图8所示,中心支架110包括8个支撑立柱111,8个支撑立柱111沿圆环形均布,这样8个支撑立柱111呈正八边形排列(8个支撑立柱111分别设置在正八边形的四个顶点上)。In another optional example, as shown in FIG. 7 and FIG. 8, the central support 110 includes 8 supporting columns 111, and the 8 supporting columns 111 are evenly distributed along a circular ring, so that the 8 supporting columns 111 are in the shape of a regular octagon Arrangement (8 supporting columns 111 are respectively arranged on the four vertices of the regular octagon).
在本实用新型一个可选的例子中,如图5至图8所示,中心支架110上还安装有斜支撑113,进一步保证中心支架110的支撑强度。In an optional example of the present invention, as shown in FIG. 5 to FIG. 8 , a diagonal support 113 is installed on the central support 110 to further ensure the support strength of the central support 110 .
在本实用新型一个可选的例子中,第一个环向梁131套设在中心支架110外并固定连接在支撑立柱111顶端的外壁上。通过环向梁130和支撑立柱111的固定连接,径向梁120与环向梁130的固定连接,中心支架110便可以为径向梁120和环向梁130组成的用于支撑活塞的支撑体系提供稳定的支撑。In an optional example of the present invention, the first hoop beam 131 is sheathed outside the central support 110 and fixedly connected to the outer wall at the top of the support column 111 . Through the fixed connection between the hoop beam 130 and the support column 111, and the fixed connection between the radial beam 120 and the hoop beam 130, the central support 110 can be a support system composed of the radial beam 120 and the hoop beam 130 for supporting the piston. Provides stable support.
在一个可选的例子中,斜支撑113包括两个倾斜设置的钢柱,钢柱的两端分别固定连接在两个支撑立柱111上。In an optional example, the oblique support 113 includes two obliquely arranged steel columns, and the two ends of the steel columns are respectively fixedly connected to the two support columns 111 .
在本实用新型一个可选的例子中,支撑立柱111也可以通过安装组件150固定连接在柜底板220上,安装组件150包括预埋件151和两个耳板152,预埋件151设置在柜底板220的下方,支撑立柱111贯穿柜底板220并与预埋件151固定连接,两个耳板152分别安装在支撑立柱111的两侧,耳板152的顶端与支撑立柱111固接,耳板152的底端与柜底板220固接。In an optional example of the present utility model, the support column 111 can also be fixedly connected to the cabinet bottom plate 220 through the installation assembly 150. The installation assembly 150 includes an embedded part 151 and two ear plates 152. The embedded part 151 is arranged on the cabinet bottom plate 220 Below the bottom plate 220, the supporting column 111 runs through the cabinet bottom plate 220 and is fixedly connected with the embedded part 151. Two ear plates 152 are respectively installed on both sides of the supporting column 111, and the top of the ear plate 152 is fixedly connected to the supporting column 111. The bottom of 152 is fixedly connected with cabinet bottom plate 220.
在一个可选的例子中,立柱140和支撑立柱111均为横截面为H形的钢柱。In an optional example, both the column 140 and the support column 111 are steel columns with an H-shaped cross section.
在本实用新型一个可选的例子中,中心支架110的顶端还设有用于搭设活塞的活塞安装支架161,活塞安装支架161竖直设置并与中心支架110拆卸地连接。In an optional example of the present invention, the top of the central support 110 is also provided with a piston mounting bracket 161 for erecting the piston. The piston mounting bracket 161 is vertically arranged and connected to the central support 110 in a detachable manner.
在一个可选的例子中,作为支撑立柱111的钢柱高于中心支架110的设计高度,搭设完永久支架100后,在多个钢柱高于第一个环向梁131的部分搭设圆筒状的活塞;在钢柱的顶端安装柜顶中心工装支架160,在活塞支架的顶部搭设柜顶端部工装支架190,以便完成煤气柜柜顶结构的搭设;当煤气柜的柜顶结构230搭设完成后,分别沿活塞的顶面和底面切割钢柱,使钢柱分离为中心支架110、与活塞固定连接的活塞安装支架161和高于活塞的延伸支架162,拆除延伸支架162,利用活塞板封闭活塞的底端(特别防止煤气从活塞安装支架160的底端进入活塞内部),活塞安装支架161能随活塞上下运行,中心支架110作为永久支架100的中心进行保留。In an optional example, the steel column used as the support column 111 is higher than the design height of the central support 110. After the permanent support 100 is erected, a cylinder is erected at the part where the plurality of steel columns are higher than the first hoop beam 131 The top of the steel column is equipped with a cabinet top center tooling support 160, and a cabinet top tooling support 190 is set up on the top of the piston support, so as to complete the erection of the gas cabinet top structure; when the gas cabinet top structure 230 is erected Finally, cut the steel column along the top surface and the bottom surface of the piston respectively, so that the steel column is separated into a central bracket 110, a piston mounting bracket 161 fixedly connected with the piston, and an extension bracket 162 higher than the piston, remove the extension bracket 162, and use the piston plate to close The bottom of the piston (prevent gas from entering the piston inside from the bottom of the piston mounting bracket 160 in particular), the piston mounting bracket 161 can run up and down with the piston, and the central support 110 is reserved as the center of the permanent support 100.
在本实用新型一个可选的例子中,如图1所示,柜底板220的中间部分高于柜底板220的边缘部分,使柜底板220的中心到边缘具有一定的斜度,便于排水。根据本实用新型提出的永久支架100和安装有永久支架的橡胶膜密封煤气柜200,还提出了一种永久支架和柜顶结构的安装方法,如图10至图14所示,具体为:In an optional example of the present invention, as shown in FIG. 1, the middle part of the cabinet bottom plate 220 is higher than the edge portion of the cabinet bottom plate 220, so that the center of the cabinet bottom plate 220 has a certain slope to facilitate drainage. According to the permanent support 100 proposed by the utility model and the rubber membrane sealed gas cabinet 200 equipped with the permanent support, a method for installing the permanent support and the top structure of the cabinet is also proposed, as shown in Figures 10 to 14, specifically:
步骤1,将多个钢柱固定设置在柜底板220的中心处作为支撑立柱,并在相邻的两个钢柱之间安装压杆112;Step 1, fixing a plurality of steel columns at the center of the cabinet bottom plate 220 as supporting columns, and installing a pressure bar 112 between two adjacent steel columns;
步骤2,安装第一个环向梁131,将第一个环向梁131套设在中心支架110外,使第一个环向梁131与多个钢柱固定连接并保证第一个环向梁131所处的高度为中心支架110顶端的高度;Step 2, install the first hoop beam 131, set the first hoop beam 131 outside the central support 110, make the first hoop beam 131 fixedly connected with multiple steel columns and ensure the first hoop beam 131 The height of the beam 131 is the height of the top of the central support 110;
步骤3,利用汽车吊300安装第一个径向梁121,第一个径向梁121沿橡胶膜密封煤气柜200的径向设置,使第一个径向梁121的一端固定连接在第一个环向梁131上,第一个径向梁121的另一端背向中心支架,并安装第一个径向梁121下方的多个立柱140;Step 3, using the car crane 300 to install the first radial beam 121, the first radial beam 121 is arranged along the radial direction of the rubber film sealed gas cabinet 200, so that one end of the first radial beam 121 is fixedly connected to the first On the first ring beam 131, the other end of the first radial beam 121 faces away from the central support, and a plurality of columns 140 below the first radial beam 121 are installed;
步骤4,利用汽车吊300将两个第二个径向梁122对称安装在第一个径向梁120的两侧,并安装多个环向梁130位于第一个径向梁120和第二个径向梁120之间的部分;Step 4, using the car crane 300 to install the two second radial beams 122 symmetrically on both sides of the first radial beam 120, and install a plurality of hoop beams 130 between the first radial beam 120 and the second radial beam 120. The part between two radial beams 120;
步骤5,重复步骤4,沿安装顺利F顺序安装其余的径向梁120;Step 5, repeat step 4, and install the rest of the radial beams 120 along the order of the smooth installation F;
步骤6,在多个钢柱高于第一个环向梁131的部分搭设活塞;Step 6, set up the piston at the part where the plurality of steel columns are higher than the first circumferential beam 131;
步骤7,在钢柱的顶端安装柜顶中心工装支架160,在活塞支架的顶部搭设柜顶端部工装支架190;Step 7, install the cabinet top center tooling bracket 160 on the top of the steel column, and set up the cabinet top tooling bracket 190 on the top of the piston bracket;
步骤8,利用柜顶中心工装支架160和柜顶端部工装支架190搭设橡胶膜密封煤气柜200的柜顶结构;Step 8, using the tooling support 160 at the center of the top of the cabinet and the tooling support 190 at the top of the cabinet to set up a rubber film to seal the top structure of the gas cabinet 200;
步骤9,拆除柜顶中心工装支架160和柜顶端部工装支架190,分别沿活塞的顶面和底面切割钢柱,使钢柱分离为中心支架110、活塞安装支架161和延伸支架162,拆除延伸支架162,利用活塞板封闭活塞的底端,活塞安装支架161能随活塞上下运行,中心支架110作为永久支架100的中心进行保留。Step 9, remove the center tooling bracket 160 on the top of the cabinet and the tooling bracket 190 on the top of the cabinet, cut the steel column along the top and bottom surfaces of the piston respectively, so that the steel column is separated into the center bracket 110, the piston mounting bracket 161 and the extension bracket 162, remove the extension The bracket 162 utilizes the piston plate to close the bottom end of the piston, the piston installation bracket 161 can run up and down with the piston, and the central bracket 110 is reserved as the center of the permanent bracket 100 .
针对上述各实施方式的详细解释,其目的仅在于对本实用新型进行解释,以便于能够更好地理解本实用新型,但是,这些描述不能以任何理由解释成是对本实用新型的限制,特别是,在不同的实施方式中描述的各个特征也可以相互任意组合,从而组成其他实施方式,除了有明确相反的描述,这些特征应被理解为能够应用于任何一个实施方式中,而并不仅局限于所描述的实施方式。For the detailed explanations of the above-mentioned embodiments, the purpose is only to explain the utility model so as to better understand the utility model, but these descriptions cannot be interpreted as a limitation of the utility model for any reason, especially, The various features described in different implementations can also be combined arbitrarily with each other to form other implementations. Unless there is an explicit description to the contrary, these features should be understood as being applicable to any implementation, and are not limited to all of them. described implementation.
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| CN201721425519.XU CN207500800U (en) | 2017-10-31 | 2017-10-31 | Permanent support and rubber film sealed gas cabinet provided with same |
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| CN207500800U true CN207500800U (en) | 2018-06-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107816629A (en) * | 2017-10-31 | 2018-03-20 | 北京京诚泽宇能源环保工程技术有限公司 | Permanent support and rubber film sealed gas cabinet provided with same |
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2017
- 2017-10-31 CN CN201721425519.XU patent/CN207500800U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107816629A (en) * | 2017-10-31 | 2018-03-20 | 北京京诚泽宇能源环保工程技术有限公司 | Permanent support and rubber film sealed gas cabinet provided with same |
| CN107816629B (en) * | 2017-10-31 | 2023-08-04 | 北京京诚泽宇能源环保工程技术有限公司 | Permanent support and rubber membrane sealing gas tank provided with same |
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