CN207489506U - Total cross-section, which blocks water, seals multi signal composite rope - Google Patents

Total cross-section, which blocks water, seals multi signal composite rope Download PDF

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CN207489506U
CN207489506U CN201721697648.4U CN201721697648U CN207489506U CN 207489506 U CN207489506 U CN 207489506U CN 201721697648 U CN201721697648 U CN 201721697648U CN 207489506 U CN207489506 U CN 207489506U
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layer
wire
sheath
twisted
coaxial line
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淦韦
栗鸣
李新建
缪小明
李强
缪斌
赵静
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Jiangsu Zhongtian Technology Co Ltd
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Abstract

本实用新型公开了全截面阻水密封多信号复合缆,包括缆芯、内护层、屏蔽层和外护层,缆芯外设有绕包带,绕包带外挤制内护层和外护层,外护层和内护层之间编织有屏蔽层,屏蔽层与外护层之间也设有绕包带,缆芯是由光单元、电源线、同轴线、对绞线、填充绳螺旋绞合而成,缆芯的绞合空隙中和屏蔽层的空隙中均注满填充胶。该复合缆中的电源线、同轴线、对绞线和外护层内都含有编织屏蔽层,并采用耐水解耐磨损的化学材料进行护套,各单元缝隙间均填满阻水填充胶,具备全截面耐高压渗水的能力。在水下应用时,既能提供传输光信号的光纤也能提供传输控制信号的电源线、射频信号的同轴线和通信信号的对绞线,且产品尺寸小、功能多样、传输稳定。

The utility model discloses a full-section water-blocking and sealing multi-signal composite cable, which includes a cable core, an inner sheath, a shielding layer and an outer sheath, the cable core is provided with a wrapping tape, and the inner sheath and the outer sheath are extruded outside the wrapping tape. Sheath, a shielding layer is braided between the outer sheath and the inner sheath, and a wrapping tape is also provided between the shielding layer and the outer sheath. The cable core is composed of an optical unit, a power line, a coaxial line, The filling rope is helically twisted, and the twisted space of the cable core and the space of the shielding layer are filled with filling glue. The power line, coaxial line, twisted wire and outer sheath of the composite cable all contain a braided shielding layer, and are sheathed with chemical materials that are resistant to hydrolysis and wear, and the gaps between each unit are filled with water-blocking fillers. Glue, with the ability to withstand high-pressure water seepage across the entire cross-section. In underwater applications, it can provide not only the optical fiber for optical signal transmission, but also the power line for control signal transmission, the coaxial line for radio frequency signals and the twisted pair wire for communication signals, and the product is small in size, diverse in function and stable in transmission.

Description

全截面阻水密封多信号复合缆Full-section water-blocking and sealing multi-signal composite cable

技术领域technical field

本实用新型涉及光纤光缆、电缆制备技术领域,具体是一种全截面阻水密封多信号复合缆。The utility model relates to the technical field of optical fiber cable and cable preparation, in particular to a full-section water-blocking and sealing multi-signal composite cable.

背景技术Background technique

我国是一个海洋发展大国,在海上交通、海上油田、海上发电和海上通信等领域都非常活跃。当今社会,开发利用水域资源已成为世界各国的发展方向和潮流,越来越多的设备被应用于水下作业,不仅在潜艇、航母、军舰、载人潜水器等军用领域,在民用的隧道、水底监测系统、船舶、水上发电场、岛屿通信、水上平台通信等领域,也需要一种能够在500米水深下使用的通信光电缆产品,保证线缆即使护套破损也不会影响设备电气安全,满足水下通信系统的使用性能要求。my country is a major maritime development country and is very active in the fields of maritime transportation, offshore oil fields, offshore power generation, and maritime communications. In today's society, the development and utilization of water resources has become the development direction and trend of all countries in the world. More and more equipment is used in underwater operations, not only in military fields such as submarines, aircraft carriers, warships, and manned submersibles, but also in civilian tunnels. , Underwater monitoring system, ship, water power plant, island communication, water platform communication and other fields also need a communication optical cable product that can be used at a water depth of 500 meters to ensure that even if the cable sheath is damaged, it will not affect the electrical equipment of the equipment. It is safe and meets the performance requirements of the underwater communication system.

目前,存在的产品有水密拖曳光电复合缆、收放式多组纵向水密封光电复合缆、多芯水密同轴电缆、纵向密封水下光缆等。虽然水密光缆、水密电缆、水密光电复合缆已经出现了,但这些产品存在以下问题:1、不能承受5MPa静水压,2、不能提供三种及以上的信号,3、信号易被干扰、传输的稳定性较差,3、无法耐低温耐海水腐蚀。因此需要开发一种满足多场景应用的水下复合缆。At present, the existing products include watertight towing photoelectric composite cables, retractable multi-group longitudinal water-sealed photoelectric composite cables, multi-core watertight coaxial cables, longitudinally sealed underwater optical cables, etc. Although watertight optical cables, watertight cables, and watertight photoelectric composite cables have appeared, these products have the following problems: 1. Cannot withstand 5MPa hydrostatic pressure; 2. Cannot provide three or more signals; 3. Signals are easily interfered and transmitted 3. It cannot withstand low temperature and seawater corrosion. Therefore, it is necessary to develop an underwater composite cable that satisfies multi-scenario applications.

实用新型内容Utility model content

为解决上述问题,本实用新型提供一种全截面阻水密封多信号复合缆,具有耐低温、耐水压、耐腐蚀、传输信号种类多、传输容量大、使用场景广等优点。In order to solve the above problems, the utility model provides a full-section water-blocking and sealed multi-signal composite cable, which has the advantages of low temperature resistance, water pressure resistance, corrosion resistance, various types of transmission signals, large transmission capacity, and wide application scenarios.

本实用新型采用的技术方案是:全截面阻水密封多信号复合缆,包括缆芯、内护层、屏蔽层和外护层,所述缆芯外设有绕包带,所述绕包带外挤制内护层和外护层,所述外护层和内护层之间编织有屏蔽层,所述屏蔽层与外护层之间也设有绕包带,所述缆芯是由光单元、电源线、同轴线、对绞线、填充绳螺旋绞合而成,缆芯的绞合空隙中和屏蔽层的空隙中均注满填充胶。The technical scheme adopted by the utility model is: a full-section water-blocking and sealed multi-signal composite cable, including a cable core, an inner sheath, a shielding layer and an outer sheath, the cable core is provided with a wrapping tape, and the wrapping tape The inner sheath and the outer sheath are extruded, and a shielding layer is braided between the outer sheath and the inner sheath, and a wrapping tape is also arranged between the shielding layer and the outer sheath, and the cable core is made of The optical unit, the power line, the coaxial cable, the twisted pair, and the filling rope are helically twisted, and the twisted space of the cable core and the space of the shielding layer are filled with filling glue.

进一步的,所述光单元包括加强件、紧套光纤、绕包层和光单元护层,所述加强件外螺旋绞合有紧套光纤,所述紧套光纤外设有绕包层,所述绕包层外挤制光单元护层,所述紧套光纤与加强件和绕包层之间的空隙注满填充胶。优选的,所述紧套光纤由多模光纤和挤制在多模光纤外的紧套层构成,所述紧套层采用尼龙、聚氨酯弹性体或者低烟无卤阻燃材料制成,所述加强件为纤维增强套塑杆或者阻水芳纶,所述绕包层是聚酯带或阻水带,所述光单元护层是由聚氨酯材料制成。Further, the optical unit includes a strength member, a tight-buffered optical fiber, a wrapping layer and an optical unit sheath, the tight-buffered optical fiber is helically stranded outside the strength member, and the tight-buffered optical fiber is provided with a wrapping layer, the The sheath of the optical unit is extruded around the cladding, and the space between the tight-sleeved optical fiber, the strength member and the cladding is filled with filling glue. Preferably, the tight-buffered optical fiber is composed of a multi-mode optical fiber and a tight-buffered layer extruded outside the multi-mode optical fiber, the tight-buffered layer is made of nylon, polyurethane elastomer or low-smoke halogen-free flame-retardant material, the The reinforcement is a fiber-reinforced sleeve plastic rod or a water-blocking aramid fiber, the wrapping layer is a polyester tape or a water-blocking tape, and the optical unit sheath is made of polyurethane material.

进一步的,所述电源线包括布制包带、电源线屏蔽层、电源线绝缘层和铜绞线,所述铜绞线由至少7根镀银铜丝或者镀镍铜丝绞合,铜绞线外包覆电源线绝缘层,所述电源线绝缘层外是由镀锌或者镀锡铜丝编织的电源线屏蔽层,所述电源线屏蔽层外为布制包带,电源线屏蔽层的空隙中注满填充胶。优选的,所述电源线绝缘层由FEP、PTFE、聚乙烯、交联聚乙烯或者硅橡胶材料制成,所述布制包带是0.1mm厚度的布带,所述电源线屏蔽层是由直径0.1mm的镀锌或者镀锡铜丝编织而成。Further, the power cord includes a cloth tape, a power cord shielding layer, a power cord insulation layer and a copper twisted wire, the copper twisted wire is twisted by at least seven silver-plated copper wires or nickel-plated copper wires, and the copper twisted wire The outside of the power cord is covered with an insulating layer of the power cord. The outer portion of the insulating layer of the power cord is a power cord shielding layer woven with galvanized or tinned copper wires. The outer side of the power cord shielding layer is a cloth tape. Fill the gap with filling glue. Preferably, the power cord insulation layer is made of FEP, PTFE, polyethylene, cross-linked polyethylene or silicone rubber material, the cloth wrapping tape is a cloth tape with a thickness of 0.1mm, and the power cord shielding layer is made of Galvanized or tinned copper wire with a diameter of 0.1mm is braided.

进一步的,所述同轴线包括铜导线、同轴线绝缘层、铝箔、同轴线屏蔽层和同轴线护层,所述铜导线是单根镀银铜导体或者镀镍铜导体,铜导线外包覆同轴线绝缘层,所述同轴线绝缘层外包覆铝箔,所述铝箔外是由镁铝合金丝或者铜丝材料编织的同轴线屏蔽层,所述同轴线屏蔽层外挤制同轴线护层,同轴线屏蔽层的空隙中注满填充胶。优选的,所述同轴线绝缘层由氟塑料FEP或者交联聚乙烯绝缘材料制成,所述同轴线护层由交联聚乙烯绝缘材料制成,所述同轴线屏蔽层由直径0.1mm的镁铝合金丝或者铜丝材料编织而成。Further, the coaxial cable includes a copper wire, a coaxial cable insulation layer, an aluminum foil, a coaxial cable shielding layer and a coaxial cable sheath, the copper wire is a single silver-plated copper conductor or a nickel-plated copper conductor, and the copper The wire is covered with an insulating layer of the coaxial line, and the insulating layer of the coaxial line is covered with aluminum foil. The coaxial sheath is extruded outside the layer, and the gap of the coaxial shielding layer is filled with filling glue. Preferably, the coaxial cable insulating layer is made of fluoroplastic FEP or cross-linked polyethylene insulating material, the coaxial cable sheath is made of cross-linked polyethylene insulating material, and the coaxial cable shielding layer has a diameter of 0.1mm magnesium alloy wire or copper wire material braided.

进一步的,所述对绞线包括两根绞合的绝缘导线、铝箔、对绞线屏蔽层和布制包带,所述绝缘导线由镀银铜导体或者镀锡铜导体外包覆对绞线绝缘层而成,两根绝缘导线绞合后用铝箔包覆,所述铝箔外是由镁铝合金丝或者铜丝材料编织的对绞线屏蔽层,所述对绞线屏蔽层外为布制包带,绝缘导线与铝箔的空隙中以及对绞线屏蔽层的空隙中注满填充胶。优选的,所述对绞线绝缘层由氟塑料FEP或者交联聚乙烯绝缘材料制成,所述布制包带是0.1mm厚度的布带。Further, the pair of twisted wires includes two twisted insulated wires, aluminum foil, twisted wire shielding layer and cloth tape, and the insulated wires are insulated by a silver-plated copper conductor or a tinned copper conductor covered by a twisted wire The two insulated wires are twisted and covered with aluminum foil. The outside of the aluminum foil is a twisted pair shielding layer woven with magnesium-aluminum alloy wire or copper wire, and the twisted pair shielding layer is wrapped with cloth. Fill the gap between the tape, the insulated wire and the aluminum foil, and the gap between the shielding layer of the twisted wire with filling glue. Preferably, the twisted pair insulation layer is made of fluoroplastic FEP or cross-linked polyethylene insulation material, and the cloth wrapping tape is a cloth tape with a thickness of 0.1 mm.

上述全截面阻水密封多信号复合缆的制备工艺,包括以下步骤:The preparation process of the above-mentioned full-section water-blocking and sealing multi-signal composite cable includes the following steps:

1)将多根紧套光纤在加强件外进行螺旋绞合,并将混合而成的冷凝非膨胀型填充胶注满绞合后空隙,然后通过绕包机形成绕包层,最后通过塑料挤出机利用挤塑工艺,采用挤压模具在绕包层外挤制光单元护层从而制成光单元;1) Multiple tight-buffered optical fibers are helically stranded outside the strength member, and the mixed condensed non-expandable filler is filled into the gap after stranded, and then the wrapping layer is formed by a wrapping machine, and finally extruded through plastic The machine uses the extrusion process to extrude the sheath of the light unit outside the wrapping layer with an extrusion die to make the light unit;

2)将多根镀银铜丝或者镀镍铜丝利用笼绞机绞合成铜绞线,通过塑料挤出机利用挤塑工艺,采用挤压模具在铜绞线外挤制电源线绝缘层,然后通过编织机用镀锌或者镀锡铜丝在电源线绝缘层外编织电源线屏蔽层,再将混合而成的冷凝非膨胀型填充胶注满电源线屏蔽层空隙,最后通过绕包机在电源线屏蔽层外绕包布制包带制成电源线;2) A plurality of silver-plated copper wires or nickel-plated copper wires are twisted into a copper strand by a cage stranding machine, and the plastic extruder is used to extrude the insulation layer of the power line outside the copper strand by using an extrusion die. Then use galvanized or tinned copper wire to weave the power cable shielding layer outside the power cable insulation layer through the braiding machine, and then fill the gap of the power cable shielding layer with the mixed condensed non-expandable filler, and finally pass the wrapping machine on the power cable. The wire shielding layer is wrapped with cloth tape to make a power cord;

3)将单根镀银铜导体或者镀镍铜导体做为铜导线,通过高温塑料挤出机利用挤塑工艺,采用挤压模具,在铜导线外挤制同轴线绝缘层,在同轴线绝缘层外通过纵包机包覆铝箔,然后通过编织机用镁铝合金或者铜丝材料在铝箔外编织同轴线屏蔽层,再将混合而成的冷凝非膨胀型填充胶注满同轴线屏蔽层空隙,最后通过挤压模具在同轴线屏蔽层外挤制同轴线护层制成同轴线;3) A single silver-plated copper conductor or nickel-plated copper conductor is used as a copper wire, and the coaxial insulating layer is extruded outside the copper wire by using an extrusion process through a high-temperature plastic extruder. The wire insulation layer is covered with aluminum foil by a longitudinal wrapping machine, and then the coaxial cable shielding layer is woven on the aluminum foil with magnesium-aluminum alloy or copper wire material through a braiding machine, and then the mixed condensed non-expandable filler is filled with the coaxial cable The gap of the shielding layer, and finally extrude the coaxial cable sheath outside the coaxial cable shielding layer through an extrusion die to make a coaxial cable;

4)将镀银铜导体或者镀锡铜导体外通过塑料挤出机利用挤塑工艺,采用挤压模具,包覆高温氟塑料FEP对绞线绝缘层形成绝缘导线,用两根绝缘导线利用对绞工艺进行绞合,绞合后将混合而成的冷凝非膨胀型填充胶注满绞合空隙,再通过纵包机用铝箔包覆,然后通过编织机用镁铝合金或者铜丝材料在铝箔外编织对绞线屏蔽层,再将混合而成的冷凝非膨胀型填充胶注满对绞线屏蔽层空隙,最后通过绕包机在对绞线屏蔽层外绕包布制包带制成对绞线;4) Pass the silver-plated copper conductor or tin-plated copper conductor through the plastic extruder using the extrusion process, and use the extrusion mold to coat the high-temperature fluoroplastic FEP twisted wire insulation layer to form an insulated wire, and use two insulated wires to utilize the pair After stranding, the mixed condensed non-expandable filler is filled into the stranding gap, and then wrapped with aluminum foil by a longitudinal wrapping machine, and then wrapped on the outside of the aluminum foil by a braiding machine with magnesium-aluminum alloy or copper wire. Weave the shielding layer of the paired wires, and then fill the gap of the shielding layer of the paired wires with the mixed condensed non-expandable filler, and finally wrap the cloth tape around the shielding layer of the paired wires by a wrapping machine to make a paired wire ;

5)将制成的光单元、电源线、同轴线和对绞线与填充绳通过笼绞机进行螺旋绞合形成缆芯,再将混合而成的冷凝非膨胀型填充胶注满绞合空隙,然后用无纺布通过绕包机在缆芯外形成绕包带,绕包后通过塑料挤出机利用挤塑工艺,采用挤压模具挤制内护层,内护层优选采用聚氨酯、尼龙等材料制成;5) The optical unit, power line, coaxial line, twisted pair and filling rope are helically twisted through the cage stranding machine to form a cable core, and then the mixed condensed non-expanding filler is filled and twisted Then use non-woven fabric to form a wrapping tape outside the cable core through a wrapping machine. After wrapping, use an extrusion process through a plastic extruder to extrude the inner sheath with an extrusion die. The inner sheath is preferably made of polyurethane and nylon. made of other materials;

6)通过编织机在内护层外用镀锡铜丝或者镀锌钢丝材料编织成屏蔽层,并将混合而成的冷凝非膨胀型填充胶注满屏蔽层空隙,然后通过绕包机用无纺布在屏蔽层形成绕包带,最后通过塑料挤出机利用挤塑工艺,采用挤压模具挤制外护层,外护层优选采用聚氨酯、尼龙等材料制成。6) Use tinned copper wire or galvanized steel wire material to braid the shielding layer outside the inner sheath through the braiding machine, and fill the gap of the shielding layer with the mixed condensed non-expandable filling glue, and then use the non-woven fabric through the wrapping machine A wrapping tape is formed on the shielding layer, and finally the outer sheath is extruded by a plastic extruder using an extrusion process and an extrusion die. The outer sheath is preferably made of polyurethane, nylon and other materials.

本实用新型的有益效果是:1.该复合缆传输信号种类多、传输容量大、使用场景广,可根据实际应用需求选择缆芯中各功能单元数量。2.由多个功能单元复合而成,复合体积小,很好的解决了水下设备敷设空间小,敷设难度大的问题。3.本产品所有缝隙都设置有阻水用填充胶,且采用冷填充方式,填充后不会膨胀、室温交联、不易软化、缓冲性好,可长期工作在高达150℃的环境下且不会对产品的光电传输性能产生任何影响,具备全截面阻水密封能力,可耐横向和纵向5MPa静水压。4.光单元采用紧套光纤组成的束状结构,具有机械强度大、生产工艺简单、免电磁干扰、传输性能稳定等特点。5.电源线、对绞线和同轴线都含有屏蔽层,且内护层外也有屏蔽层,抗干扰能力极强。6.光单元护层、内护层和外护层都采用具备耐水解和耐低温的聚氨酯材料,最低可以在-60℃环境下长期稳定工作。7、该复合缆还具有耐腐蚀、耐扭转、抗拉、抗侧压、抗磨、尺寸小、功能性强、成本低、反复使用等特点。The beneficial effects of the utility model are: 1. The composite cable has many types of transmission signals, large transmission capacity, and wide application scenarios, and the number of functional units in the cable core can be selected according to actual application requirements. 2. It is composed of multiple functional units, and the composite volume is small, which solves the problems of small installation space and difficulty in underwater equipment installation. 3. All the gaps of this product are equipped with water-blocking filling glue, and the cold filling method is adopted. After filling, it will not expand, cross-link at room temperature, not easy to soften, and has good cushioning performance. It can work for a long time in an environment up to 150 °C without It will have any impact on the photoelectric transmission performance of the product. It has full-section water-blocking and sealing capabilities, and can withstand horizontal and vertical 5MPa hydrostatic pressure. 4. The optical unit adopts a bundle structure composed of tight-sleeved optical fibers, which has the characteristics of high mechanical strength, simple production process, no electromagnetic interference, and stable transmission performance. 5. The power cord, twisted pair and coaxial cable all contain a shielding layer, and there is also a shielding layer outside the inner sheath, which has a strong anti-interference ability. 6. The optical unit sheath, inner sheath and outer sheath are all made of polyurethane materials with hydrolysis resistance and low temperature resistance, which can work stably for a long time at a minimum of -60°C. 7. The composite cable also has the characteristics of corrosion resistance, torsion resistance, tensile resistance, lateral pressure resistance, wear resistance, small size, strong functionality, low cost, and repeated use.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型光单元的结构示意图;Fig. 2 is the structural representation of the light unit of the present utility model;

图3是本实用新型电源线的结构示意图;Fig. 3 is a structural schematic diagram of the power cord of the present utility model;

图4是本实用新型同轴线的结构示意图;Fig. 4 is a structural schematic diagram of the utility model coaxial line;

图5是本实用新型对绞线的结构示意图;Fig. 5 is a schematic structural view of the utility model twisted wire;

其中:1、缆芯,11、光单元,111、加强件,112、紧套光纤,113、绕包层,114、光单元护层,12、电源线,121、布制包带,122、电源线屏蔽层,123、电源线绝缘层,124、铜绞线,13、同轴线,131、铜导线,132、同轴线绝缘层,133、铝箔,134、同轴线屏蔽层,135、同轴线护层,14、对绞线,141、铜导体,142、铝箔,143、对绞线屏蔽层,144、布制包带,145、对绞线绝缘层,15、填充绳,2、内护层,3、屏蔽层,4、外护层,5、绕包带,6、填充胶。Among them: 1. Cable core, 11. Optical unit, 111. Strengthening member, 112. Tight-buffered optical fiber, 113. Wrapping layer, 114. Optical unit sheath, 12. Power cord, 121. Cloth tape, 122. Power cable shielding layer, 123, power cable insulating layer, 124, copper stranded wire, 13, coaxial cable, 131, copper wire, 132, coaxial cable insulating layer, 133, aluminum foil, 134, coaxial cable shielding layer, 135 , Coaxial cable sheath, 14, paired wire, 141, copper conductor, 142, aluminum foil, 143, paired wire shielding layer, 144, cloth wrapping tape, 145, paired wire insulation layer, 15, filling rope, 2. Inner sheath, 3. Shielding layer, 4. Outer sheath, 5. Wrapping tape, 6. Filler.

具体实施方式Detailed ways

为了加深对本实用新型的理解,下面将结合实施例和附图对本实用新型作进一步详述,该实施例仅用于解释本实用新型,并不构成对本实用新型保护范围的限定。In order to deepen the understanding of the utility model, the utility model will be further described below in conjunction with the embodiments and accompanying drawings. The embodiment is only used to explain the utility model, and does not constitute a limitation to the protection scope of the utility model.

如图1所示,全截面阻水密封多信号复合缆,包括缆芯1、内护层2、屏蔽层3和外护层4,缆芯1外设有绕包带5,绕包带5外挤制厚度1.5mm的聚氨酯内护层2和厚度2mm的聚氨酯外护层4,外护层4和内护层2之间是直径0.3mm的镀锌钢丝编织而成的屏蔽层3,屏蔽层3与外护层4之间也设有绕包带5,缆芯1是由六芯光单元11、两根电源线12、两根同轴线13、两根对绞线14、直径1.5mm的填充绳15螺旋绞合而成,光单元11、电源线12、同轴线13、对绞线14的直径都为4mm,缆芯的绞合空隙中和屏蔽层3的空隙中均注满冷凝非膨胀型填充胶6。As shown in Figure 1, the full-section water-blocking and sealed multi-signal composite cable includes a cable core 1, an inner sheath 2, a shielding layer 3 and an outer sheath 4. A polyurethane inner sheath 2 with a thickness of 1.5mm and a polyurethane outer sheath 4 with a thickness of 2mm are extruded. Between the outer sheath 4 and the inner sheath 2 is a shielding layer 3 braided by galvanized steel wires with a diameter of 0.3mm. There is also a wrapping tape 5 between the layer 3 and the outer sheath 4. The cable core 1 is composed of a six-core optical unit 11, two power lines 12, two coaxial lines 13, two twisted wires 14, and a diameter of 1.5 The filling rope 15 of mm is helically twisted. The diameters of the optical unit 11, the power line 12, the coaxial line 13, and the twisted pair 14 are all 4 mm. Fully condensing non-intumescent filler6.

如图2所示,光单元11包括加强件111、至少一根紧套光纤112、绕包层113和光单元护层114,加强件111外螺旋绞合有紧套光纤112,紧套光纤112外设有聚酯带或阻水带构成的绕包层113,绕包层113外挤制由聚氨酯材料制成的光单元护层114,紧套光纤112与加强件111和绕包层113之间的空隙注满填充胶6。其中,紧套光纤112由多模光纤和挤制在多模光纤外的紧套层构成,紧套层采用尼龙、聚氨酯弹性体或者低烟无卤阻燃材料制成,加强件111为纤维增强套塑杆或者阻水芳纶,填充胶6为室温交联阻水胶。As shown in Figure 2, the optical unit 11 includes a strengthening member 111, at least one tight-buffered optical fiber 112, a wrapping layer 113 and an optical unit sheath 114. There is a wrapping layer 113 made of polyester tape or water-blocking tape, and an optical unit sheath 114 made of polyurethane material is extruded around the wrapping layer 113, between the tight-buffered optical fiber 112, the strength member 111 and the wrapping layer 113 The gaps in the space are filled with filling glue 6. Among them, the tight-buffered optical fiber 112 is composed of a multi-mode optical fiber and a tight-buffered layer extruded outside the multi-mode optical fiber. The tight-buffered layer is made of nylon, polyurethane elastomer or low-smoke halogen-free flame-retardant material, and the reinforcing member 111 is fiber-reinforced. The plastic rod or water-blocking aramid fiber is covered, and the filling glue 6 is a room-temperature cross-linked water-blocking glue.

如图3所示,电源线12包括布制包带121、电源线屏蔽层122、电源线绝缘层123和铜绞线124,铜绞线124由至少7根镀银铜丝或者镀镍铜丝绞合,铜绞线124外包覆由FEP、PTFE、聚乙烯、交联聚乙烯或者硅橡胶材料制成的电源线绝缘层123,电源线绝缘层123外是由直径0.1mm的镀锌或者镀锡铜丝编织的电源线屏蔽层122,电源线屏蔽层122外为0.1mm厚度的布制包带121,电源线屏蔽层122的空隙中注满填充胶6。As shown in Figure 3, the power cord 12 includes a cloth tape 121, a power cord shielding layer 122, a power cord insulation layer 123 and a copper strand 124, and the copper strand 124 is made of at least seven silver-plated copper wires or nickel-plated copper wires. Twisted, the copper stranded wire 124 is covered with a power line insulation layer 123 made of FEP, PTFE, polyethylene, cross-linked polyethylene or silicone rubber material, and the power line insulation layer 123 is made of galvanized or galvanized steel with a diameter of 0.1mm The power cord shielding layer 122 braided by tinned copper wires is a cloth tape 121 with a thickness of 0.1 mm outside the power cord shielding layer 122 , and the gaps in the power cord shielding layer 122 are filled with filler glue 6 .

如图4所示,同轴线13包括单根铜导线131、同轴线绝缘层132、铝箔133、同轴线屏蔽层134和同轴线护层135,铜导线131是单根镀银铜导体或者镀镍铜导体,铜导线131外包覆由氟塑料FEP或者交联聚乙烯绝缘材料制成的同轴线绝缘层132,同轴线绝缘层132外包覆铝箔133,铝箔133外是由直径0.1mm的镁铝合金丝或者铜丝材料编织的同轴线屏蔽层134,同轴线屏蔽层134外挤制由交联聚乙烯绝缘材料制成的同轴线护层135,同轴线屏蔽层134的空隙中注满填充胶6。As shown in Figure 4, the coaxial cable 13 includes a single copper wire 131, a coaxial cable insulation layer 132, an aluminum foil 133, a coaxial cable shielding layer 134 and a coaxial cable sheath 135, and the copper wire 131 is a single silver-plated copper wire. conductor or nickel-plated copper conductor, the copper wire 131 is covered with a coaxial insulating layer 132 made of fluoroplastic FEP or cross-linked polyethylene insulating material, the coaxial insulating layer 132 is covered with an aluminum foil 133, and the aluminum foil 133 is The coaxial shielding layer 134 is braided by magnesium-aluminum alloy wire or copper wire material with a diameter of 0.1 mm. The coaxial shielding layer 134 is extruded with a coaxial sheath 135 made of cross-linked polyethylene insulating material. The coaxial The voids of the wire shielding layer 134 are filled with filling glue 6 .

如图5所示,对绞线14包括两根绞合的绝缘导线、铝箔142、对绞线屏蔽层143和布制包带144,绝缘导线是由镀银铜导体或者镀锡铜导体141外包覆氟塑料FEP或者交联聚乙烯绝缘材料的对绞线绝缘层145组成,两根绝缘导线绞合后用铝箔142包覆,铝箔142外是由镁铝合金丝或者铜丝材料编织的对绞线屏蔽层143,对绞线屏蔽层143外为0.1mm厚度的布制包带144,绝缘导线与铝箔142之间的空隙中以及对绞线屏蔽层143的空隙中注满填充胶6。As shown in Figure 5, the twisted pair 14 includes two twisted insulated wires, an aluminum foil 142, a twisted wire shield 143 and a cloth wrapping tape 144, and the insulated wire is wrapped by a silver-plated copper conductor or a tinned copper conductor 141 Composed of fluorine-coated plastic FEP or cross-linked polyethylene insulating material for twisted wire insulation layer 145, two insulated wires are twisted and covered with aluminum foil 142, and the outside of aluminum foil 142 is twisted pair braided by magnesium-aluminum alloy wire or copper wire material Wire shielding layer 143, twisted wire shielding layer 143 is cloth tape 144 with a thickness of 0.1 mm, and the gap between the insulated wire and aluminum foil 142 and the gap between twisted wire shielding layer 143 are filled with filling glue 6 .

该复合缆中的电源线、同轴线、对绞线和外护层内都含有编织屏蔽层,并采用耐水解耐磨损的化学材料进行护套,各单元缝隙间均填满阻水填充胶,具备全截面耐高压渗水的能力。在水下应用时,既能提供传输光信号的光纤也能提供传输控制信号的电源线、射频信号的同轴线和通信信号的对绞线,且产品尺寸小、功能多样、传输稳定。The power line, coaxial line, twisted wire and outer sheath of the composite cable all contain a braided shielding layer, and are sheathed with chemical materials that are resistant to hydrolysis and wear, and the gaps between each unit are filled with water-blocking fillers. Rubber, with the ability to withstand high-pressure water seepage across the entire cross-section. In underwater applications, it can provide not only the optical fiber for optical signal transmission, but also the power line for control signal transmission, the coaxial line for radio frequency signals and the twisted pair wire for communication signals, and the product is small in size, diverse in function and stable in transmission.

上述全截面阻水密封多信号复合缆的制备工艺,包括以下步骤:The preparation process of the above-mentioned full-section water-blocking and sealing multi-signal composite cable includes the following steps:

(1)采用多模光纤在30型护套线挤包尼龙材料为紧套层,然后在带绞笼的65型护套线对6根紧套光纤在加强件外进行螺旋绞合,并利用自动化连续灌胶工艺将混合而成的冷凝非膨胀型填充胶注满绞合后空隙,然后通过绕包机绕包聚酯带形成绕包层,最后通过塑料挤出机利用挤塑工艺,采用挤压模具在绕包层外挤制聚氨酯光单元护层从而制成光单元;(1) Use multi-mode optical fiber to extrude nylon material into the 30-type sheath line as the tight sleeve layer, and then perform helical twisting on 6 tight-sleeve optical fibers outside the strength member on the 65-type sheath line with twisted cage, and use The automatic continuous glue filling process fills the condensed non-expanding filling glue formed by filling the gap after stranding, and then wraps the polyester tape through the wrapping machine to form a wrapping layer, and finally uses the extrusion process through the plastic extruder. The compression mold extrudes the polyurethane light unit sheath outside the wrapping layer to make the light unit;

(2)将多根镀银铜丝或者镀镍铜丝利用笼绞机绞合成铜绞线,通过塑料挤出机利用挤塑工艺,采用挤压模具在铜绞线外挤制高温氟塑料FEP电源线绝缘层,然后通过编织机用直径0.1mm的镀锌或者镀锡铜丝在电源线绝缘层外编织电源线屏蔽层,再利用自动化连续灌胶工艺将混合而成的冷凝非膨胀型填充胶注满电源线屏蔽层空隙,最后通过绕包机在电源线屏蔽层外绕包0.1mm厚度的布带制成电源线;(2) A plurality of silver-plated copper wires or nickel-plated copper wires are twisted into copper strands by a cage stranding machine, and extruded by a plastic extruder using an extrusion process to extrude a high-temperature fluoroplastic FEP outside the copper strands. The power cord insulation layer, and then use the 0.1mm diameter galvanized or tinned copper wire to weave the power cord shielding layer outside the power cord insulation layer through the braiding machine, and then use the automatic continuous glue filling process to fill the mixed condensation non-expansion type Glue fills the gap of the shielding layer of the power cord, and finally wraps a cloth tape with a thickness of 0.1mm outside the shielding layer of the power cord by a wrapping machine to make a power cord;

3)将单根镀银铜导体或者镀镍铜导体做为铜导线,通过高温塑料挤出机利用挤塑工艺,采用挤压模具,在铜导线外挤制高温氟塑料FEP同轴线绝缘层,在同轴线绝缘层外通过纵包机包覆铝箔,然后通过编织机用直径0.1mm的镁铝合金或者铜丝材料在铝箔外编织同轴线屏蔽层,再利用自动化连续灌胶工艺将混合而成的冷凝非膨胀型填充胶注满同轴线屏蔽层空隙,最后在50型护套线通过挤压模具在同轴线屏蔽层外挤制交联聚乙烯同轴线护层制成同轴线;3) A single silver-plated copper conductor or nickel-plated copper conductor is used as a copper wire, and a high-temperature fluoroplastic FEP coaxial insulation layer is extruded outside the copper wire by using an extrusion process through a high-temperature plastic extruder. , wrap aluminum foil on the outside of the coaxial cable insulating layer through a longitudinal wrapping machine, and then use a braiding machine to braid the coaxial cable shielding layer outside the aluminum foil with magnesium-aluminum alloy or copper wire material with a diameter of 0.1mm, and then use the automatic continuous glue filling process to seal the mixed The resulting condensed non-expandable filler fills the gap of the coaxial shielding layer, and finally extrudes a cross-linked polyethylene coaxial sheath outside the coaxial shielding layer through an extrusion die on the 50-type sheath line to make a coaxial sheath. axis;

4)将单根镀银铜导体或者镀锡铜导体外通过塑料挤出机利用挤塑工艺,采用挤压模具包覆高温氟塑料FEP对绞线绝缘层形成绝缘导线,用两根绝缘导线利用对绞工艺进行绞合,绞合后利用自动化连续灌胶工艺将混合而成的冷凝非膨胀型填充胶注满绞合空隙,再通过纵包机用铝箔包覆,然后通过编织机用镁铝合金或者镀锡铜丝材料在铝箔外编织对绞线屏蔽层,再利用自动化连续灌胶工艺将混合而成的冷凝非膨胀型填充胶注满对绞线屏蔽层空隙,最后通过绕包机在对绞线屏蔽层外绕包0.1mm厚度的布带制成对绞线;4) Pass a single silver-plated copper conductor or tin-plated copper conductor through a plastic extruder using the extrusion process, and use an extrusion mold to coat the high-temperature fluoroplastic FEP twisted wire insulation layer to form an insulated wire, and use two insulated wires The stranding process is carried out. After stranding, the mixed condensed non-expandable filler is filled with the stranding gap by the automatic continuous glue filling process, and then wrapped with aluminum foil through the longitudinal wrapping machine, and then covered with magnesium aluminum alloy through the braiding machine. Or tinned copper wire material is braided on the shielding layer of the twisted wires outside the aluminum foil, and then the mixed condensed non-expandable filling glue is filled into the gaps of the shielding layer of the twisted wires by using the automatic continuous glue filling process, and finally the twisted wires are twisted through the winding machine. The wire shielding layer is wrapped with a 0.1mm thick cloth tape to make a pair of twisted wires;

5)将制成的1根6芯光单元、2根电源线、2根同轴线和2根对绞线与直径1.5mm的填充绳在65型护套线,通过笼绞机进行螺旋绞合形成缆芯,并利用自动化连续灌胶工艺将混合而成的冷凝非膨胀型填充胶注满绞合空隙,然后用无纺布或者阻水带材料通过绕包机在缆芯外形成绕包带,绕包后通过塑料挤出机利用挤塑工艺,采用挤压模具挤制内护层,内护层优选采用聚氨酯、尼龙等材料;5) The 6-core optical unit, 2 power lines, 2 coaxial lines, 2 twisted wires and 1.5mm-diameter filling ropes are put into 65-type sheathed wires, and twisted by cage stranding machine Combined to form a cable core, and use the automatic continuous glue filling process to fill the stranded gap with the mixed condensed non-expandable filler glue, and then use non-woven fabric or water-blocking tape material to form a wrapping tape outside the cable core through a wrapping machine After wrapping, the plastic extruder uses the extrusion process to extrude the inner sheath with an extrusion die. The inner sheath is preferably made of polyurethane, nylon and other materials;

6)通过编织机在内护层外用0.3mm的镀锡铜丝或者镀锌钢丝材料编织成屏蔽层,并利用自动化连续灌胶工艺将混合而成的冷凝非膨胀型填充胶注满屏蔽层空隙,然后通过绕包机用无纺布或者阻水带材料在屏蔽层形成绕包带,最后通过塑料挤出机利用挤塑工艺,采用挤压模具挤制外护层,外护层优选采用聚氨酯、尼龙等材料。6) Use 0.3mm tinned copper wire or galvanized steel wire material to weave the shielding layer outside the inner sheath through the braiding machine, and use the automatic continuous glue filling process to fill the gap of the shielding layer with the mixed condensed non-expanding filler , and then use non-woven fabric or water blocking tape material to form a wrapping tape on the shielding layer through a wrapping machine, and finally use an extrusion process through a plastic extruder to extrude the outer sheath with an extrusion die. The outer sheath is preferably made of polyurethane, Nylon and other materials.

本实用新型绝不限于上述实施方式,本实用新型阐述的构思和基本组成包括光单元、电源线、同轴线、对绞线四个基本单元以及内护层、屏蔽层、外护层,包含上述四个单元的排列组成都属于本实用新型保护范围。The utility model is by no means limited to the above-mentioned embodiments. The concept and basic composition of the utility model include four basic units of an optical unit, a power line, a coaxial cable, and a pair of twisted wires, as well as an inner sheath, a shielding layer, and an outer sheath, including The arrangement and composition of the above four units all belong to the protection scope of the utility model.

Claims (9)

  1. The sealing multi signal composite rope 1. total cross-section blocks water, which is characterized in that including cable core, sheath, shielded layer and outer jacket, institute It states cable core and is externally provided with twining package tape, extrude sheath and outer jacket outside the twining package tape, woven between the outer jacket and sheath Have shielded layer, also be provided with twining package tape between the shielded layer and outer jacket, the cable core be by light unit, power cord, coaxial line, Twisted pair wire, gasket for packing spiral are twisted, and fill in the twisted gap of cable core and filling glue in the gap of shielded layer.
  2. The sealing multi signal composite rope 2. total cross-section according to claim 1 blocks water, which is characterized in that the light unit includes Reinforcer, tight tube fiber, lapping layer and light unit sheath, the reinforcer external spiral have been twisted tight tube fiber, the fixed light Fibre is externally provided with lapping layer, light unit sheath is extruded outside the lapping layer, between the tight tube fiber and reinforcer and lapping layer Gap fills filling glue.
  3. 3. total cross-section according to claim 2 block water sealing multi signal composite rope, which is characterized in that the tight tube fiber by Multimode fibre and the tight sleeve layer extruded outside multimode fibre are formed, and the tight sleeve layer is using nylon, polyurethane elastomer or low Cigarette bittern-free flame-proof material is made, and the reinforcer is fiber reinforcement plastic sleeve bar or water resistance aramid fiber, and the lapping layer is polyester belt Or waterstop, the light unit sheath are made of polyurethane material.
  4. The sealing multi signal composite rope 4. total cross-section according to claim 1 blocks water, which is characterized in that the power cord includes Fabric band, power cord shielded layer, power supply line insulating layer and copper stranded conductor, the copper stranded conductor is by least 7 silver-gilt copper wires or plating Nickel-copper wire is twisted, copper stranded conductor outer cladding power supply line insulating layer, is by zinc-plated or tinned copper wire volume outside the power supply line insulating layer The power cord shielded layer knitted, the power cord shielded layer are outside fabric band, and filling glue is filled in the gap of power cord shielded layer.
  5. The sealing multi signal composite rope 5. total cross-section according to claim 4 blocks water, which is characterized in that the power cord insulation Layer is made of FEP, PTFE, polyethylene, crosslinked polyethylene or silastic material, and the fabric band is the cloth of 0.1mm thickness Band, the power cord shielded layer are woven by the zinc-plated or tinned copper wire of diameter 0.1mm.
  6. The sealing multi signal composite rope 6. total cross-section according to claim 1 blocks water, which is characterized in that the coaxial line includes Copper conductor, coaxial line insulating layer, aluminium foil, coaxial line shielded layer and coaxial line sheath, the copper conductor are single silver-plated copper conductors Or nickel plated copper conductor, the coaxial line insulating layer of copper conductor outer cladding, the coaxial line insulating layer outer cladding aluminium foil, outside the aluminium foil It is the coaxial line shielded layer by Magnesium-aluminum alloy wire or copper wire material used braiding, coaxial line shield is extruded outside the coaxial line shielded layer Layer, fill filling glue in the gap of coaxial line shielded layer.
  7. The sealing multi signal composite rope 7. total cross-section according to claim 6 blocks water, which is characterized in that the coaxial line insulation Layer is made of fluoroplastics FEP or crosslinked polyethylene insulation material, and the coaxial line sheath is by crosslinked polyethylene insulation material system It by the Magnesium-aluminum alloy wire of diameter 0.1mm or copper wire material used is woven into, the coaxial line shielded layer.
  8. The sealing multi signal composite rope 8. total cross-section according to claim 1 blocks water, which is characterized in that the twisted pair wire includes Two twisted insulated conductors, aluminium foil, twisted pair wire shielded layer and fabric band, the insulated conductor is by silver-plated copper conductor or plating Tin copper conductor outer cladding pair twist line insulating layer forms, and is coated after two eradication edge wire strandings with aluminium foil, is by magnesium outside the aluminium foil Aluminum-alloy wire or the twisted pair wire shielded layer of copper wire material used braiding, the twisted pair wire shielded layer are outside fabric band, insulated conductor With filling filling glue in the gap of aluminium foil and in the gap of twisted pair wire shielded layer.
  9. The sealing multi signal composite rope 9. total cross-section according to claim 8 blocks water, which is characterized in that the twisted pair wire insulation Layer is made of fluoroplastics FEP or crosslinked polyethylene insulation material, and the fabric band is the strap of 0.1mm thickness.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107958724A (en) * 2017-12-08 2018-04-24 江苏中天科技股份有限公司 Total cross-section, which blocks water, seals multi signal composite rope and its preparation process
CN110033888A (en) * 2019-05-22 2019-07-19 安徽凌宇电缆科技有限公司 A kind of intelligence flame retarding flat coalcutter Plastic-sheathed Cable
CN112086240A (en) * 2020-09-30 2020-12-15 江西博硕电子有限公司 A high-definition data transmission line
CN112397227A (en) * 2019-08-15 2021-02-23 中天科技海缆股份有限公司 Submarine optoelectronic composite cable
CN114267479A (en) * 2021-12-30 2022-04-01 江苏永鼎盛达电缆有限公司 An optoelectronic composite cable for floating monitoring with annular inner support

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107958724A (en) * 2017-12-08 2018-04-24 江苏中天科技股份有限公司 Total cross-section, which blocks water, seals multi signal composite rope and its preparation process
CN110033888A (en) * 2019-05-22 2019-07-19 安徽凌宇电缆科技有限公司 A kind of intelligence flame retarding flat coalcutter Plastic-sheathed Cable
CN112397227A (en) * 2019-08-15 2021-02-23 中天科技海缆股份有限公司 Submarine optoelectronic composite cable
CN112086240A (en) * 2020-09-30 2020-12-15 江西博硕电子有限公司 A high-definition data transmission line
CN114267479A (en) * 2021-12-30 2022-04-01 江苏永鼎盛达电缆有限公司 An optoelectronic composite cable for floating monitoring with annular inner support

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