CN207472636U - A kind of quick soil sample device processed of controlling density - Google Patents
A kind of quick soil sample device processed of controlling density Download PDFInfo
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- 239000002689 soil Substances 0.000 title claims abstract description 110
- 238000005056 compaction Methods 0.000 claims abstract description 53
- 238000002360 preparation method Methods 0.000 claims abstract description 29
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 28
- 229910052742 iron Inorganic materials 0.000 claims description 14
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 2
- 241001074085 Scophthalmus aquosus Species 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000009527 percussion Methods 0.000 abstract description 7
- 238000012546 transfer Methods 0.000 abstract description 4
- 239000007787 solid Substances 0.000 abstract 1
- 238000002474 experimental method Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 11
- 238000007596 consolidation process Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 241001417527 Pempheridae Species 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005464 sample preparation method Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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- Sampling And Sample Adjustment (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
本实用新型公开了一种可控密度快速制土样器,包括冲击钻,冲击钻的上端横向延伸有后手柄,后手柄上设有开机开关,冲击钻的下部设有转换开关和位于转换开关下方的横向的前手柄,冲击钻的下端设有夹具,夹具连接有可拆卸的电镐杆,电镐杆的下端连接有垂直电镐杆的振样板,冲击钻上安装有可上下调节的卡尺,卡尺的下端设有垂直卡尺的标识板;还包括制样筒,制样筒包括底座、设于底座上方的击实筒、设于击实筒上方的筒帽以及设于底座上方且位于击实筒和筒帽外围的固定杆,固定杆的上端穿过筒帽外围的固定板并通过固定螺母锁定。本实用新型的可控密度快速制土样器降低了工人劳动强度,提高了制样效率,试样密度可控,均匀性好。
The utility model discloses a controllable density rapid soil sampler, which comprises a percussion drill. The upper end of the percussion drill extends laterally with a rear handle, and the rear handle is provided with a start switch. The lower part of the percussion drill is provided with a transfer switch and a The horizontal front handle below, the lower end of the impact drill is equipped with a clamp, the clamp is connected with a detachable electric pick rod, the lower end of the electric pick rod is connected with a vibration sample plate of the vertical electric pick rod, and the impact drill is installed with a caliper that can be adjusted up and down , the lower end of the caliper is provided with a vertical caliper identification plate; it also includes a sample preparation cylinder, the sample preparation cylinder includes a base, a compaction cylinder above the base, a cylinder cap above the compaction cylinder, and a cylinder cap located above the base and located The solid cylinder and the fixed rod on the periphery of the cylinder cap, the upper end of the fixed rod passes through the fixed plate on the periphery of the cylinder cap and is locked by a fixed nut. The controllable density rapid soil sampler of the utility model reduces the labor intensity of workers, improves the sample preparation efficiency, has controllable sample density and good uniformity.
Description
技术领域technical field
本实用新型涉及建筑设备技术领域,尤其涉及一种可控密度快速制土样器。The utility model relates to the technical field of construction equipment, in particular to a rapid soil sampler with controllable density.
背景技术Background technique
土样是土工实验中抗剪强度实验、固结实验的实验对像,对于实验室来讲,除了开展研究需要制取土样外,本科生的抗剪强度实验、固结实验均需要粘性土土样(具有一定密度的圆柱形粘土饼,高约3-4cm),所以实验室开展实验需要大量的土样,对于一个标准班,按3人一组,需要20个土饼(抗剪和固结),然后制作环刀样。在一个有土木专业工科高校,每年本科生完成实验需要约300个土样。The soil sample is the experimental object of the shear strength experiment and consolidation experiment in the geotechnical experiment. For the laboratory, in addition to the preparation of soil samples for research, the shear strength experiment and consolidation experiment of undergraduates all need cohesive soil. Soil samples (cylindrical clay cakes with a certain density, about 3-4cm high), so a large number of soil samples are needed to carry out experiments in the laboratory. For a standard class, 20 soil cakes (shear resistance and Consolidation), and then make a ring knife sample. In an engineering university with a civil engineering major, about 300 soil samples are needed for undergraduates to complete experiments each year.
目前制样方法采用轻型击实仪,在击实筒中放入500克粘性土样,然后进行25次击实,脱模后制定试样土样模坯,通过切削制作成环刀样,供土力学相关实验使用。The current sample preparation method uses a light compaction instrument, put 500 grams of cohesive soil samples in the compaction cylinder, and then perform 25 times of compaction. After demoulding, the sample soil sample mold blank is made, and it is cut into a ring knife sample for soil. Used in mechanics-related experiments.
采用轻型击实仪制样时,必须使用老式击实仪,老式击实仪击实锤是一直径为10cm的锤,与击实筒内径相当,击实后的土样为直径10cm,高度约为3-4cm的一个圆柱体。但经过多年的使用,目前老式击实仪已经基本全部损坏。采用新式击实仪时,击实锤的直径5cm,依靠不断移动击平土样,但由于是人工操作的,造成土样模坯表面凸凹不平,不利于后期环刀样的制取。When using a light compaction instrument for sample preparation, an old-fashioned compaction instrument must be used. The compaction hammer of the old-fashioned compaction instrument is a hammer with a diameter of 10 cm, which is equivalent to the inner diameter of the compaction cylinder. The soil sample after compaction has a diameter of 10 cm and a height of about A cylinder of 3-4cm. However, after years of use, the current old-fashioned compaction instruments have basically been damaged. When the new compaction instrument is used, the diameter of the compaction hammer is 5cm, and the soil sample is flattened by continuous movement. However, due to manual operation, the surface of the soil sample mold is uneven, which is not conducive to the preparation of the later ring knife sample.
目前采用手动制作土样模饼较多,采用人工手动击实土样,劳动强度较大,根据目前制作的经验,2个小时最多抽取30个土样模饼,且人工工作量大,容易疲劳,整体效率低。At present, many soil sample mold cakes are made manually, and manual compaction of soil samples is used, which is labor intensive. According to the current production experience, a maximum of 30 soil sample mold cakes can be extracted in 2 hours, and the manual workload is heavy, and it is easy to get tired. , the overall efficiency is low.
即使采用电动击实仪,效率可以提高,但制作的土样仍然无法克服凹凸不平问题,且由于土样各部分没有均匀受力,造成土样模饼局部受力不均,力学性质也不均匀,势必对实验结果造成影响。Even if the electric compaction machine is used, the efficiency can be improved, but the produced soil sample still cannot overcome the unevenness problem, and because the various parts of the soil sample are not uniformly stressed, the local force on the mold cake of the soil sample is uneven, and the mechanical properties are not uniform. , will definitely affect the experimental results.
采用击实仪另一个缺点是不能制取指定密度的土样,各种土的工作性状不同,在同样击实功能作用下,击实后的体积有差异,因此制取土样的密度不能控制,对于研究性实验,不能开展指定密实度下土的压缩性能和抗剪性能。Another disadvantage of using a compaction instrument is that it is impossible to prepare soil samples with a specified density. The working properties of various soils are different. Under the same compaction function, the volume after compaction is different, so the density of the prepared soil samples cannot be controlled. , for research experiments, the compressive and shearing properties of the soil under the specified density cannot be carried out.
综上所述,目前在制作土饼时主要有以下缺点:To sum up, at present, there are mainly the following disadvantages when making soil cakes:
(1)制作土样效率低,劳动强度大。目前常用轻型击实仪作为制土饼模具,称取500克土进行击实,人工提高击实锤至30.5cm,反复击实25次,在击实过程中需要不停的移动击实锤在击实筒的位置,尽量使击实后的土样表面平整,然后脱模成为土试样饼,作为固结和直剪仪的土样。此法制作土试样时,制作者劳动强度大,效率低,每2小时仅能制作30个。(1) The efficiency of making soil samples is low and the labor intensity is high. At present, a light-duty compaction instrument is commonly used as a mold for making soil cakes. Weigh 500 grams of soil for compaction, manually raise the compaction hammer to 30.5cm, and repeat the compaction 25 times. During the compaction process, the compaction hammer needs to be constantly moved. The position of the compaction cylinder is to make the surface of the compacted soil sample as smooth as possible, and then demoulded to become a soil sample cake, which is used as a soil sample for the consolidation and direct shear instrument. When this method is used to make soil samples, the labor intensity is high and the efficiency is low, and only 30 samples can be made every 2 hours.
(2)采用轻型击实仪制作土样模饼时,由于击实锤直径没有击实筒大,靠人工移动来找平,即哪里位置高击实哪个位置,制作的土样模饼表面凸凹不平,不利于后期切取试样。(2) When using a light compaction instrument to make soil sample cakes, since the diameter of the compaction hammer is not as large as the compaction cylinder, it is leveled by manual movement, that is, which position is higher and which position is compacted, and the surface of the soil sample cake produced is uneven. , which is not conducive to the later cutting of samples.
(3)无法控制土样的密度。当把此土试样饼用作科学研究时,利如直剪试验要求一组4个土样,4个土样要求有近似的密度,采用传统方法控制密度时效果差,每个土样的密度相差较大。(3) The density of the soil sample cannot be controlled. When the soil sample cake is used for scientific research, the Liru direct shear test requires a group of 4 soil samples, and the 4 soil samples require an approximate density. The traditional method of controlling the density is poor, and the density of each soil sample is poor. The density varies greatly.
(4)试样均匀性差。采用较小击实锤制样时,由于不能保证单位面积上的击实功是均匀的,因此土样各个部位的密度存在差异,对科学研究结果有一定的影响。(4) The uniformity of the sample is poor. When a small compaction hammer is used to prepare samples, since the compaction work per unit area cannot be guaranteed to be uniform, there are differences in the density of various parts of the soil sample, which has a certain impact on the scientific research results.
实用新型内容Utility model content
本实用新型的目的是提供一种可控密度快速制土样器,降低了工人劳动强度,提高了制样效率,试样密度可控,均匀性好。The purpose of the utility model is to provide a controllable density rapid soil sample device, which reduces the labor intensity of workers, improves the sample preparation efficiency, and has controllable sample density and good uniformity.
为实现上述目的,本实用新型提供一种可控密度快速制土样器,包括具有电镐、电钻、电锤三种功能的冲击钻,冲击钻的上端横向延伸有后手柄,后手柄上设有开机开关,冲击钻的下部设有切换三种功能的转换开关和位于转换开关下方的横向的前手柄,冲击钻的下端设有夹具,夹具连接有可拆卸的电镐杆,电镐杆的下端连接有垂直电镐杆的振样板,冲击钻上安装有可上下调节的卡尺,卡尺的下端设有垂直卡尺的标识板;还包括制样筒,制样筒包括底座、设于底座上方的击实筒、设于击实筒上方的筒帽以及设于底座上方且位于击实筒和筒帽外围的固定杆,固定杆的上端穿过筒帽外围的固定板并通过固定螺母锁定。In order to achieve the above purpose, the utility model provides a controllable density rapid soil sampler, including an impact drill with three functions of electric pick, electric drill and electric hammer. The upper end of the impact drill extends horizontally with a rear handle. There is a power-on switch. The lower part of the impact drill is provided with a switch for switching three functions and a horizontal front handle located below the switch. The lower end of the impact drill is provided with a clamp, which is connected with a detachable electric pick rod. The lower end is connected with the vibrating sample plate of the vertical electric pick rod, and the caliper that can be adjusted up and down is installed on the impact drill. The compacting cylinder, the cylinder cap arranged above the compacting cylinder, and the fixing rod arranged above the base and on the periphery of the compacting cylinder and the cylinder cap, the upper end of the fixing rod passes through the fixing plate on the periphery of the cylinder cap and is locked by a fixing nut.
作为本实用新型的进一步改进,所述制样筒为轻型制样筒,筒内径为10cm,击实筒高12.7cm,筒帽高5cm。As a further improvement of the utility model, the sample preparation cylinder is a light sample preparation cylinder with an inner diameter of 10 cm, a height of the compaction cylinder of 12.7 cm, and a height of the cylinder cap of 5 cm.
作为本实用新型的进一步改进,所述振样板采用直径为9.8cm,厚度为1cm的不锈钢板,振样板与电镐杆的下端的焊接连接(需要采用不锈钢专用焊条)。As a further improvement of the utility model, the vibrating plate adopts a stainless steel plate with a diameter of 9.8cm and a thickness of 1cm, and the vibrating plate is welded to the lower end of the electric pick bar (the special welding rod of stainless steel is required).
作为本实用新型的进一步改进,所述卡尺采用电镐自带20cm长六棱刻度尺,前端磨平并与标识板焊接连接。As a further improvement of the utility model, the caliper adopts an electric pick with a 20cm long hexagonal scale, and the front end is ground and welded to the identification plate.
作为本实用新型的更进一步改进,所述标识板为矩形板,长10cm,宽2cm,厚0.7cm,其包括位于上部的0.5cm厚的铁制板、及位于下部的0.2cm厚的橡胶板,铁制板与卡尺焊接连接,橡胶板尺寸与铁制板尺寸相同,橡胶板采用502胶水与铁制板粘接。As a further improvement of the utility model, the identification plate is a rectangular plate, 10cm long, 2cm wide, and 0.7cm thick, which includes a 0.5cm thick iron plate at the top and a 0.2cm thick rubber plate at the bottom , The iron plate and the caliper are welded and connected, the size of the rubber plate is the same as that of the iron plate, and the rubber plate is bonded to the iron plate with 502 glue.
作为本实用新型的进一步改进,所述冲击钻的型号为Z1A2-26SE,其采用220V交流电,输出功率为800W,单次最大冲击力为3J。As a further improvement of the utility model, the model of the percussion drill is Z1A2-26SE, which uses 220V AC, the output power is 800W, and the single maximum impact force is 3J.
与现有技术相比,本实用新型的可控密度快速制土样器的有益效果如下:Compared with the prior art, the beneficial effects of the controllable density rapid soil sampler of the present invention are as follows:
(1)大大降低工人劳动强度。采用电镐作为动力,电镐重量轻,便于人工操作,代替人工反复提锤下落制作土样,可以大大降低人工提锤夯实劳动强度。(1) Greatly reduce the labor intensity of workers. The electric pick is used as the power. The electric pick is light in weight and convenient for manual operation. Instead of manually lifting the hammer repeatedly to make soil samples, it can greatly reduce the labor intensity of manually lifting the hammer for compaction.
(2)提高了制样效率。采用电动振密土样,电镐振动速度快,人工制作土试样饼时间约1分20秒,而采用振动法时仅需要15秒。平均效率采用人工击实法制样时约为2小时30个样,而采用振动法时2个人2小时可以制作120个样。(2) Improve the efficiency of sample preparation. Using the electric vibrator to compact the soil sample, the vibration speed of the electric pick is fast, and the manual preparation time of the soil sample cake is about 1 minute and 20 seconds, while it only takes 15 seconds when the vibration method is used. The average efficiency is about 30 samples in 2 hours when the manual compaction method is used, and 120 samples can be made by 2 people in 2 hours when the vibration method is used.
(3)试样密度可控,均匀性好。采用直径与试样筒一致的圆形振动板密实,试样一次成型,在土样上击实功相同,则土样均匀性好,表面也平整。(3) The sample density is controllable and the uniformity is good. A circular vibrating plate with the same diameter as the sample cylinder is used for compaction, and the sample is formed at one time, and the compaction work on the soil sample is the same, so the soil sample has good uniformity and a smooth surface.
通过以下的描述并结合附图,本实用新型将变得更加清晰,这些附图用于解释本实用新型的实施例。The utility model will become clearer through the following description in conjunction with the accompanying drawings, which are used to explain the embodiments of the utility model.
附图说明Description of drawings
图1为冲击钻的示意图。Figure 1 is a schematic diagram of a percussion drill.
图2为制样筒的示意图。Figure 2 is a schematic diagram of the sample preparation cylinder.
图3为标识板的示意图。Fig. 3 is a schematic diagram of an identification board.
其中,冲击钻1,后手柄2,开机开关3,转换开关4,前手柄5,夹具6,电镐杆7,振样板8,卡尺9,标识板10,铁制板10a,橡胶板10b,制样筒11,底座11a,击实筒11b,筒帽11c,固定杆11d,固定板11e,固定螺母11f。Among them, the impact drill 1, the rear handle 2, the start switch 3, the transfer switch 4, the front handle 5, the clamp 6, the electric pick rod 7, the vibration sample plate 8, the caliper 9, the identification plate 10, the iron plate 10a, the rubber plate 10b, Sample preparation cylinder 11, base 11a, compaction cylinder 11b, cylinder cap 11c, fixing rod 11d, fixing plate 11e, fixing nut 11f.
具体实施方式Detailed ways
现在参考附图描述本实用新型的实施例,附图中类似的元件标号代表类似的元件。Embodiments of the present invention will now be described with reference to the drawings, in which like reference numerals represent like elements.
请参考图1-3,所述的可控密度快速制土样器包括具有电镐、电钻、电锤三种功能的冲击钻1,冲击钻1的上端横向延伸有后手柄2,后手柄2上设有开机开关3,冲击钻1的下部设有切换三种功能的转换开关4和位于转换开关4下方的横向的前手柄5,冲击钻1的下端设有夹具6,夹具6连接有可拆卸的电镐杆7,电镐杆7的下端连接有垂直电镐杆7的振样板8。冲击钻1上安装有可上下调节的卡尺9,卡尺9的下端设有垂直卡尺9的标识板10;还包括制样筒11,制样筒11包括底座11a、设于底座11a上方的击实筒11b、设于击实筒11b上方的筒帽11c以及设于底座11a上方且位于击实筒11b和筒帽11c外围的固定杆11d,固定杆11d的上端穿过筒帽11c外围的固定板11e并通过固定螺母11f锁定。Please refer to Figures 1-3, the controllable density rapid soil sampler includes an impact drill 1 with three functions: electric pick, electric drill, and electric hammer. The upper end of the impact drill 1 extends horizontally with a rear handle 2. The upper part is provided with a start switch 3, the lower part of the impact drill 1 is provided with a transfer switch 4 for switching three functions and a horizontal front handle 5 located below the transfer switch 4, the lower end of the impact drill 1 is provided with a clamp 6, and the clamp 6 is connected with a The disassembled electric pick bar 7, the lower end of the electric pick bar 7 is connected with a vibration sample plate 8 vertical to the electric pick bar 7. The impact drill 1 is equipped with a caliper 9 that can be adjusted up and down, and the lower end of the caliper 9 is provided with a marking plate 10 that is vertical to the caliper 9; it also includes a sample preparation cylinder 11, and the sample preparation cylinder 11 includes a base 11a and a compaction plate located above the base 11a. The barrel 11b, the barrel cap 11c arranged above the compacting barrel 11b, and the fixing rod 11d arranged above the base 11a and on the periphery of the compacting barrel 11b and the barrel cap 11c, the upper end of the fixing rod 11d passes through the fixing plate on the periphery of the barrel cap 11c 11e and locked by the fixing nut 11f.
所述冲击钻1的型号为Z1A2-26SE,采用手持工作,其采用220V交流电,输出功率为800W,单次最大冲击力为3J,可以根据需要调整为电钻、电锤和电镐档,用于土样制作时,使用电镐档,冲击钻1带动振样板8作上下小幅振动,实现振密土样。所述振样板8采用直径为9.8cm,厚度为1cm的圆形不锈钢板,振样板8与电镐杆7的下端的焊接连接,具体是截去电镐头的前段2cm的头端部分,并磨平,把电镐磨平端头与圆形不锈钢板中心焊接起来,需要保证电镐头与圆形不锈钢板垂直,并焊接牢固。所述卡尺9采用电镐自带20cm长六棱刻度尺,前端磨平并与标识板焊接连接。所述标识板10为矩形板,长10cm,宽2cm,厚0.7cm,其包括位于上部的0.5cm厚的铁制板10a、及位于下部的0.2cm厚的橡胶10b,铁制板10a与卡尺9焊接连接,橡胶板10b尺寸与铁制板10a尺寸相同,橡胶板10b采用502胶水与铁制板10a粘接,粘贴橡胶板的目的是防止振动时标识板(铁制)与筒帽11c碰撞产生巨大噪音。量测标识板10与振样板8底面的距离H,则H-12.7cm即日土试样振密后的高度。所述制样筒11为轻型制样筒,筒内径为10cm,击实筒11b高12.7cm,筒帽11c高5cm。The model of the percussion drill 1 is Z1A2-26SE, which adopts hand-held work. It uses 220V AC, the output power is 800W, and the single maximum impact force is 3J. When making the soil sample, the electric pick gear is used, and the percussion drill 1 drives the vibrating sample plate 8 to vibrate slightly up and down to realize the compact soil sample. The vibration model 8 adopts a diameter of 9.8 cm and a circular stainless steel plate with a thickness of 1 cm. The vibration model 8 is welded to the lower end of the electric pick bar 7. Specifically, the head end portion of the front section 2 cm of the electric pick is cut off and ground. Flat, weld the ground end of the electric pick to the center of the circular stainless steel plate. It is necessary to ensure that the electric pick is perpendicular to the circular stainless steel plate and welded firmly. The caliper 9 adopts an electric pick with a 20cm long hexagonal scale, and the front end is ground and welded with the identification plate. The identification plate 10 is a rectangular plate with a length of 10cm, a width of 2cm, and a thickness of 0.7cm. It includes a 0.5cm thick iron plate 10a on the top, a 0.2cm thick rubber 10b on the bottom, an iron plate 10a and a caliper. 9 Welding connection, the size of the rubber plate 10b is the same as that of the iron plate 10a, the rubber plate 10b is bonded to the iron plate 10a with 502 glue, the purpose of pasting the rubber plate is to prevent the identification plate (made of iron) from colliding with the cylinder cap 11c during vibration Makes loud noise. Measure the distance H between the marking plate 10 and the bottom surface of the vibrating sample plate 8, then H-12.7cm is the height after the vibration of the soil sample. The sample preparation cylinder 11 is a light sample preparation cylinder with an inner diameter of 10 cm, a compaction cylinder 11 b with a height of 12.7 cm, and a cylinder cap 11 c with a height of 5 cm.
土试样饼制作步骤与方法如下:The steps and methods for making soil sample cakes are as follows:
(1)制作学生固结实验用土试样饼(1) Making soil sample cakes for student consolidation experiments
学生实验用土饼对密度控制没有要求,但要求试样高度为3-4cm,方便切取2cm的环刀样。操作步骤如下:The soil cakes used in student experiments do not require density control, but the height of the sample is required to be 3-4cm, which is convenient for cutting a 2cm ring knife sample. The operation steps are as follows:
称取500g粘性土样,倒入击实筒11b中,用扫平器扫平表面。接通冲击钻1电源,开到电镐档位,把振样板8放入击实筒11b中,开动开机开关3,稍施加向下压力,冲击钻1带动振样板8作小幅的振动,由于振样板8来回振动,在击实筒11b内的松土在振动作用下密实,振样板8留振时间控制在15-25s,脱模后就成了土试样饼,可用于本科生的固结试验的环刀样切取。Weigh 500g of cohesive soil sample, pour it into the compaction cylinder 11b, and use a sweeper to level the surface. Turn on the power of the impact drill 1, turn it on to the gear of the electric pick, put the vibrating plate 8 into the compacting cylinder 11b, turn on the power switch 3, apply a little downward pressure, and the impact drill 1 will drive the vibrating plate 8 to vibrate slightly. The vibrating sample plate 8 vibrates back and forth, and the loose soil in the compacting cylinder 11b is compacted under the action of vibration. The vibrating sample plate 8 stays in the vibration for 15-25s. After demolding, it becomes a soil sample cake, which can be used for the consolidation The ring-knife sample was cut for the knot test.
(2)制作指定密度的土饼(对密度有要求)(2) Make soil cakes with a specified density (there are requirements for density)
以制取密度1.9g/cm3为例,称取500g粘性土样倒入击实筒中,用扫平器扫平表面。按击实筒11b内径为10cm计算击实后土样的高度,计算得高度应为3.35cm。调整卡尺9与标识板10的位置,使振样板8距击实筒11b底距离为3.35cm,开启电镐模式后振密试样,待标识板10位置到达击实筒11b边缘时,停止击实试样,脱模后成指定密度的试样。可用于本科生直剪试验环刀样切取。Taking the preparation of a density of 1.9g/cm 3 as an example, weigh 500g of cohesive soil sample and pour it into the compaction cylinder, and use a sweeper to level the surface. Calculate the height of the soil sample after compaction according to the inner diameter of the compaction cylinder 11b as 10 cm, and the calculated height should be 3.35 cm. Adjust the position of the caliper 9 and the identification plate 10 so that the distance between the vibrating sample plate 8 and the bottom of the compaction cylinder 11b is 3.35cm. After turning on the electric pick mode, vibrate the sample tightly. When the position of the identification plate 10 reaches the edge of the compaction cylinder 11b, stop beating The real sample, after demoulding, becomes a sample with a specified density. It can be used for the cutting of circular knife samples for undergraduate students' direct shear experiments.
(3)制作指定密度三轴试样(3) Make a triaxial sample with a specified density
以制取密度1.9g/cm3为例,击实后土样高度要求为10cm,则共需要土样1492g。分三层击实,每次称取498g土样,振密后土样高度为3.33cm。然后按下面步骤进行制样,称取498g土样倒入击实筒11b,冲击钻1调至电镐档,把振样板8放入击实筒11b,调整击入卡尺9至3.34cm,开动冲击钻1,当达到刻度后停止振密,取出振样板8,用刮刀刮毛表面。第二次倒入498g土样,开动装置至刻度至6.67cm,振密完成后取出振样板8并用刮刀刮毛表面;第三次倒入497g土样,开动装置至刻度至10cm,振密完成后脱模完成试样制作。Taking the preparation density of 1.9g/cm3 as an example, the height of the soil sample after compaction is required to be 10cm, and a total of 1492g of soil samples are required. Compaction is divided into three layers, and 498g soil samples are weighed each time, and the height of the soil samples after vibration is 3.33cm. Then carry out sample preparation according to the following steps, weigh 498g soil sample and pour it into the compaction cylinder 11b, adjust the impact drill 1 to the electric pick gear, put the vibrating sample plate 8 into the compaction cylinder 11b, adjust the driving caliper 9 to 3.34cm, and start Impact drill 1, stop vibrating when the scale is reached, take out the vibrating sample plate 8, and scrape the surface with a scraper. Pour in 498g soil sample for the second time, start the device until the scale reaches 6.67cm, take out the vibrating sample plate 8 after the vibration density is completed, and scrape the surface with a scraper; pour 497g soil sample for the third time, start the device until the scale reaches 10cm, and the vibration density is completed After demoulding to complete the sample production.
可控密度快速制土样器的工作原理如下:The working principle of the controllable density rapid soil sampler is as follows:
在制样筒11中放入疏松粘性土样后,轻轻扫平制样筒11中的土样,手持轻型多功能电镐三用冲击钻,把钻头上固定的振密板放入制样筒11,开通电镐功能,振样板8在电镐作用下上下小幅振动,手持时给冲击钻1一定的压力,土样在振动作用下完成密实成样,取代传统的击样法。After putting the loose cohesive soil sample in the sample preparation cylinder 11, gently sweep the soil sample in the sample preparation cylinder 11, hold a light-duty multifunctional electric pick and three-purpose impact drill, and put the vibrating plate fixed on the drill bit into the sample preparation cylinder 11. Turn on the electric pick function, the vibrating sample plate 8 will vibrate slightly up and down under the action of the electric pick, and give a certain pressure to the impact drill 1 when holding it, and the soil sample will be compacted under the action of vibration, replacing the traditional sampling method.
本实用新型的可控密度快速制土样器具有如下特点:The controllable density rapid soil sampler of the utility model has the following characteristics:
1)增加制饼效率,降低劳动强度。采用轻型电镐多功能机作用为动力代替人工,该机械重量3kg,质量轻,小巧,方便移动和手持工作,采用振动法制作土样模板,可以节省大量的提锤作业,大大降低人功劳动强度,同时采用该法制样时,同时2小时可以制作120个土饼,制作土样模饼的效率是传统的4倍,即大大提高了制样效率。且采用整体不锈钢板设计,一次成型,制作的所有土样模饼表面平整光滑,方便制作环刀样。解决了土工实验中制取土样速度慢、劳动量大的问题,该装置可以大大提高制样效率,同时降低了人工工作量。1) Increase cake making efficiency and reduce labor intensity. The light electric pick multi-function machine is used as power instead of labor. The weight of the machine is 3kg, light in weight, compact, easy to move and hand-held. The vibration method is used to make the soil sample template, which can save a lot of lifting hammer and greatly reduce labor. At the same time, when using this method to prepare samples, 120 soil cakes can be produced in 2 hours at the same time, and the efficiency of making soil sample mold cakes is 4 times that of the traditional one, which greatly improves the efficiency of sample preparation. And it adopts the overall stainless steel plate design, one-time molding, and the surface of all the soil-like mold cakes produced is smooth and smooth, which is convenient for making ring knife samples. The problem of slow speed and heavy labor in preparing soil samples in geotechnical experiments is solved, and the device can greatly improve the efficiency of sample preparation and reduce the manual workload at the same time.
2)可控密度快速制土样器还具有可扩展性。实验室还有许多需要不同直径的土样,如果该装置前面的振样板8改成直径为4.8cm的振样板,配合5cm直径的击实筒11b,可以制作直径为5cm的土样(根据要求可以制作不同高度土样)。2) The controllable density rapid soil sampler also has scalability. There are also many soil samples that need different diameters in the laboratory. If the vibration sample plate 8 in front of the device is changed into a vibration sample plate with a diameter of 4.8cm, and the compacting cylinder 11b with a 5cm diameter can be used to make a soil sample with a diameter of 5cm (according to requirements Soil samples of different heights can be made).
3)制作指定密度(或干密度)的土试样,即土试样密度可控性(或干密度可控性)。由于采用卡尺9加标识板10的设计,可以有效控制振样板8击入土样的深度,从而控制土样的高度与体积,从而制出规定密度的土样模饼,制作的土样密度均匀性好,同时也可以通过调整卡尺9,制作不同密度的土样,对于科学研究有重要意义。当标识板10到达击实筒11b套环的上边缘时,说明土样已经达到规定的体积,密度达到要求,就可以停止振动,土样模饼就是指定密度的土饼。当需要其它密度土样时,通过调整卡尺9的刻度值,就可以制作新密度的土样模饼。解决了土工实验中制取指定土样密度不可控问题,该装置可以制取指定密度或干密度的土样。3) Making a soil sample with a specified density (or dry density), that is, the controllability of the density of the soil sample (or the controllability of the dry density). Due to the design of the caliper 9 and the marking plate 10, the depth of the vibrating plate 8 into the soil sample can be effectively controlled, thereby controlling the height and volume of the soil sample, thereby making a soil sample mold cake of a specified density, and the density of the produced soil sample is uniform. It has good performance, and can also make soil samples of different densities by adjusting the caliper 9, which is of great significance for scientific research. When the marking plate 10 reaches the upper edge of the compacting cylinder 11b collar, it means that the soil sample has reached the specified volume and the density meets the requirements, and the vibration can be stopped, and the soil sample mold cake is the soil cake of the specified density. When other density soil samples are needed, the soil sample mold cake of new density can be made by adjusting the scale value of caliper 9 . The problem of uncontrollable density of the specified soil sample in the soil engineering experiment is solved, and the device can prepare the soil sample of the specified density or dry density.
4)制作均匀性好的土样。采用与土饼一样的直径,则土样各个部位的振动功相同,土样均匀性好。解决了制土样饼表面凸凹不平问题,方便后期制作环刀样。4) Make soil samples with good uniformity. If the diameter is the same as that of the soil cake, the vibration work of each part of the soil sample is the same, and the uniformity of the soil sample is good. The problem of unevenness on the surface of the soil sample cake is solved, which is convenient for making ring knife samples in the later stage.
以上结合最佳实施例对本实用新型进行了描述,但本实用新型并不局限于以上揭示的实施例,而应当涵盖各种根据本实用新型的本质进行的修改、等效组合。The utility model has been described above in conjunction with the best embodiments, but the utility model is not limited to the above-disclosed embodiments, but should cover various modifications and equivalent combinations based on the essence of the utility model.
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CN115389394A (en) * | 2022-08-25 | 2022-11-25 | 河海大学 | Electric compaction device and method of use |
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