CN207455196U - A kind of yellowish-brown esterifying liquid metering and conveying device - Google Patents
A kind of yellowish-brown esterifying liquid metering and conveying device Download PDFInfo
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- CN207455196U CN207455196U CN201721551540.4U CN201721551540U CN207455196U CN 207455196 U CN207455196 U CN 207455196U CN 201721551540 U CN201721551540 U CN 201721551540U CN 207455196 U CN207455196 U CN 207455196U
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Abstract
Description
技术领域technical field
本实用新型涉及染料加工制程设备领域,具体涉及一种黄棕酯化液计量输送装置。The utility model relates to the field of dye processing equipment, in particular to a yellow palm esterification liquid metering and conveying device.
背景技术Background technique
在染料加工制程工艺过程中,黄棕酯化液是橙30滤饼偶合工序的主要原材料,其在偶合过程中的加料速度与加料的多少直接影响产品的质量及收率。以往生产过程中主要靠经验控制阀门来调节黄棕酯化液的流量,这样做的产品结果高低不平,产品质量不稳定。In the process of dyestuff processing, the esterification liquid of yellow palm is the main raw material in the coupling process of orange 30 filter cake. The feeding speed and amount of feeding in the coupling process directly affect the quality and yield of the product. In the past, in the production process, the flow rate of the yellow palm esterification liquid was mainly adjusted by controlling the valve based on experience, which resulted in uneven product results and unstable product quality.
实用新型内容Utility model content
为解决以上技术问题,本实用新型提供一种能够自动控制加料流量的黄棕酯化液计量输送装置。In order to solve the above technical problems, the utility model provides a yellow palm esterification liquid metering and conveying device that can automatically control the feeding flow rate.
其技术方案是:包括黄棕酯化液储罐、打料泵、高位计量槽、称重模块、PLC可编程控制器、第一出料管线、第二出料管线、信号线、止回阀及电磁阀;所述黄棕酯化液储罐为柱状结构,其顶部设有第一进料口、底部设有第一出料口;所述高位计量槽顶部设有第二进料口、底部设有第二出料口;所述第一出料管线的一端连接第一出料口、另一端连接第二进料口、管路上依次安装止回阀及打料泵;所述第二出料管线的一端连接第二出料口、管路上安装电磁阀;所述称重模块安装于高位计量槽的底部;所述PLC可编程控制器通过信号线分别与称重模块、电磁阀连接。Its technical plan is: including yellow palm esterification liquid storage tank, feeding pump, high level metering tank, weighing module, PLC programmable controller, first discharge pipeline, second discharge pipeline, signal line, check valve and a solenoid valve; the yellow brown esterified liquid storage tank is a columnar structure, the top is provided with a first feed port, and the bottom is provided with a first discharge port; the top of the high-level metering tank is provided with a second feed port, The bottom is provided with a second discharge port; one end of the first discharge pipeline is connected to the first discharge port, the other end is connected to the second feed port, and a check valve and a feeding pump are sequentially installed on the pipeline; the second One end of the discharge pipeline is connected to the second discharge port, and a solenoid valve is installed on the pipeline; the weighing module is installed at the bottom of the high-level metering tank; the PLC programmable controller is respectively connected to the weighing module and the solenoid valve through signal lines .
上述技术方案可以进一步优化如下:The above technical solution can be further optimized as follows:
所述称重模块采用静载称重模块。The weighing module adopts a static load weighing module.
所述静载称重模块包括传感器、顶板、底板及连接件。The static load weighing module includes a sensor, a top plate, a bottom plate and connectors.
所述高位计量槽由不锈钢材料制成。The high level metering tank is made of stainless steel.
本实用新型结构合理,流程自动化程度高,完全可以根据设计的最佳加料速度准确控制流量,从而保证了产品质量及收率的稳定,比以前靠经验控制流量的做法效果显著提升。The utility model has a reasonable structure and a high degree of process automation, and can accurately control the flow rate according to the designed optimal feeding speed, thereby ensuring the stability of product quality and yield, and significantly improving the effect of controlling the flow rate by experience in the past.
附图说明Description of drawings
图1为本实用新型结构及流程示意图;Fig. 1 is the utility model structure and flow diagram;
图中:1-黄棕酯化液储罐,1.1-第一进料口,1.2-第一出料口,2-止回阀,3-第一出料管线,4-打料泵,5-高位计量槽,5.1-第二进料口,5.2-第二出料口,6-称重模块,7-第二出料管线,8-电磁阀,9-信号线,10-PLC可编程控制器。In the figure: 1-Yellow palm esterification liquid storage tank, 1.1-First feed port, 1.2-First discharge port, 2-Check valve, 3-First discharge pipeline, 4-Pumping pump, 5 -High metering tank, 5.1-Second feed port, 5.2-Second discharge port, 6-Weighing module, 7-Second discharge pipeline, 8-Solenoid valve, 9-Signal line, 10-PLC programmable controller.
具体实施方式Detailed ways
下面结合附图对本实用新型做详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
参见图1。一种黄棕酯化液计量输送装置,包括黄棕酯化液储罐1、打料泵4、高位计量槽5、称重模块6、PLC可编程控制器10、第一出料管线3、第二出料管线7、信号线9、止回阀2及电磁阀8。黄棕酯化液储罐1为柱状结构,其顶部设有第一进料口1.1、底部设有第一出料口1.2。高位计量槽5顶部设有第二进料口5.1、底部设有第二出料口5.2。为确保高位计量槽5的使用寿命,其制作材料优选为不锈钢。第一出料管线3的一端连接第一出料口1.2、另一端连接第二进料口5.1、管路上依次安装止回阀2及打料泵4。第二出料管线7的一端连接第二出料口5.2、管路上安装电磁阀8。称重模块6安装于高位计量槽5的底部。考虑到高位计量槽5主要是垂向受力,因此称重模块6采用静载称重模块。静载称重模块主要包括传感器、顶板、底板及连接件。PLC可编程控制器10通过信号线9分别与称重模块6、电磁阀8连接。See Figure 1. A metering and conveying device for yellow palm esterification liquid, comprising a yellow palm esterification liquid storage tank 1, a feeding pump 4, a high-level metering tank 5, a weighing module 6, a PLC programmable controller 10, a first discharge pipeline 3, The second discharge pipeline 7 , the signal line 9 , the check valve 2 and the solenoid valve 8 . The yellow-palm esterified liquid storage tank 1 is a columnar structure with a first feed port 1.1 on the top and a first discharge port 1.2 on the bottom. The top metering tank 5 is provided with a second feed port 5.1, and the bottom is provided with a second discharge port 5.2. In order to ensure the service life of the high-level metering tank 5, its manufacturing material is preferably stainless steel. One end of the first discharge pipeline 3 is connected to the first discharge port 1.2, the other end is connected to the second feed port 5.1, and a check valve 2 and a feeding pump 4 are sequentially installed on the pipeline. One end of the second discharge pipeline 7 is connected to the second discharge port 5.2, and a solenoid valve 8 is installed on the pipeline. The weighing module 6 is installed at the bottom of the high metering tank 5 . Considering that the high-level metering tank 5 is mainly subjected to vertical force, the weighing module 6 adopts a static load weighing module. The static load weighing module mainly includes sensors, top plates, bottom plates and connectors. The PLC programmable controller 10 is respectively connected with the weighing module 6 and the solenoid valve 8 through the signal line 9 .
本实用新型的基本工作原理如下:The basic working principle of the utility model is as follows:
黄棕酯化液由第一进料口1.1进入黄棕酯化液储罐1进行暂存。当开始运作时,打开止回阀2,黄棕酯化液从第一出料口1.2进入第一出料管线3,通过打料泵4送入高位计量槽5;由称重模块6准确称量后,将重量信息由信号线9传递到PLC可编程控制器10;根据工艺计算每分钟加入量,由PLC可编程控制器10设置加料速度,并将指令由信号线9传递到电磁阀8;电磁阀8按照指令调节流量大小。The yellow palm esterification liquid enters the yellow palm esterification liquid storage tank 1 from the first feed port 1.1 for temporary storage. When starting to operate, open the check valve 2, the yellow palm esterification liquid enters the first discharge pipeline 3 from the first discharge port 1.2, and is sent into the high-level metering tank 5 through the feeding pump 4; it is accurately weighed by the weighing module 6 After the amount is measured, the weight information is transmitted to the PLC programmable controller 10 by the signal line 9; the amount added per minute is calculated according to the process, and the feeding speed is set by the PLC programmable controller 10, and the instruction is transmitted to the solenoid valve 8 by the signal line 9 ; The solenoid valve 8 adjusts the flow rate according to the instruction.
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| CN201721551540.4U CN207455196U (en) | 2017-11-20 | 2017-11-20 | A kind of yellowish-brown esterifying liquid metering and conveying device |
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| CN201721551540.4U CN207455196U (en) | 2017-11-20 | 2017-11-20 | A kind of yellowish-brown esterifying liquid metering and conveying device |
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| CN207455196U true CN207455196U (en) | 2018-06-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109292943A (en) * | 2018-10-12 | 2019-02-01 | 彩虹(合肥)液晶玻璃有限公司 | A kind of waste water PH control device and waste water treatment system |
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2017
- 2017-11-20 CN CN201721551540.4U patent/CN207455196U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109292943A (en) * | 2018-10-12 | 2019-02-01 | 彩虹(合肥)液晶玻璃有限公司 | A kind of waste water PH control device and waste water treatment system |
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