CN207447432U - Tools and Drilling Equipment - Google Patents
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- CN207447432U CN207447432U CN201721239792.3U CN201721239792U CN207447432U CN 207447432 U CN207447432 U CN 207447432U CN 201721239792 U CN201721239792 U CN 201721239792U CN 207447432 U CN207447432 U CN 207447432U
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- 238000005553 drilling Methods 0.000 title claims abstract description 15
- 238000003801 milling Methods 0.000 claims abstract description 55
- 239000000956 alloy Substances 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 8
- 238000003754 machining Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机械加工技术领域,特别是涉及一种刀具及钻孔设备。The utility model relates to the technical field of mechanical processing, in particular to a cutting tool and drilling equipment.
背景技术Background technique
在电子产品的加工中,经常需要对工件加工出通孔,其中一些圆通孔对尺寸和外观要求非常严格,在加工工位结构复杂的情况下,需要更换的刀位较多,单纯使用钻头进行加工,则通孔底部容易产生毛刺,单纯使用铣刀进行加工,则加工效率较低,难以满足加工需求。In the processing of electronic products, it is often necessary to process through holes on the workpiece. Some of the round through holes have very strict requirements on size and appearance. If processing, the bottom of the through hole is prone to burrs, and the processing efficiency is low if the milling cutter is used only, and it is difficult to meet the processing requirements.
实用新型内容Utility model content
基于此,有必要提供一种加工效率高且加工效果好的刀具及钻孔设备。Based on this, it is necessary to provide a cutting tool and drilling equipment with high processing efficiency and good processing effect.
一种刀具,包括:依次连接的刀柄、铣刀、钻嘴,所述钻嘴的末端具有用于对工件钻过孔的第一刀刃部,所述铣刀的末端具有用于对工件精加工的第二刀刃部,所述铣刀的直径大于所述钻嘴的直径,所述铣刀的长度大于工件待钻孔处的厚度,所述铣刀的表面开设有用于排屑的螺旋槽。A cutting tool, comprising: a tool holder connected in sequence, a milling cutter, and a drill bit, the end of the drill bit has a first cutting edge portion for drilling a hole through a workpiece, and the end of the milling cutter has a first cutting edge portion for precision machining of the workpiece. The second cutting edge portion processed, the diameter of the milling cutter is greater than the diameter of the drill bit, the length of the milling cutter is greater than the thickness of the workpiece to be drilled, and the surface of the milling cutter is provided with a spiral groove for chip removal .
在其中一个实施例中,所述刀柄、铣刀及钻嘴同轴设置。In one of the embodiments, the tool holder, the milling cutter and the drill bit are arranged coaxially.
在其中一个实施例中,所述刀柄、铣刀及钻嘴一体成型。In one of the embodiments, the tool handle, the milling cutter and the drill bit are integrally formed.
在其中一个实施例中,所述铣刀的直径比所述钻嘴的直径大0.06mm,所述第二刀刃部的长度为0.2mm。In one embodiment, the diameter of the milling cutter is 0.06 mm larger than that of the drill bit, and the length of the second cutting edge is 0.2 mm.
在其中一个实施例中,所述第一刀刃部相对的两侧的夹角为钝角。In one embodiment, the included angle between the two opposite sides of the first blade portion is an obtuse angle.
在其中一个实施例中,所述夹角为140度。In one embodiment, the included angle is 140 degrees.
在其中一个实施例中,所述第一刀刃部包括固定于所述钻嘴底部相对两侧的两个第一刀刃,所述第二刀刃部包括固定于所述铣刀靠近底部的相对的两侧的两个第二刀刃。In one of the embodiments, the first cutting edge portion includes two first cutting edges fixed on opposite sides of the bottom of the drill bit, and the second cutting edge portion includes two opposite first cutting edges fixed on the bottom of the milling cutter. The two second blades on the side.
在其中一个实施例中,所述铣刀与所述刀柄的连接处具有用于对工件倒角的倒角部。In one of the embodiments, the connection between the milling cutter and the handle has a chamfer for chamfering the workpiece.
在其中一个实施例中,所述铣刀、钻嘴均为硬质合金件。In one of the embodiments, the milling cutter and the drill bit are hard alloy parts.
一种钻孔设备,包括转动部及与所述转动部连接的上述刀具。A drilling device includes a rotating part and the above-mentioned tool connected with the rotating part.
上述刀具,可将开粗、精加工孔的加工步骤联合在一起完成,只需要一次加工即可完成并钻出符合标准的通孔,相对于传统加工,其减少了换刀时间和加工工序,大大提高了加工效率。The above-mentioned tool can combine the processing steps of roughing and finishing holes together, and only one processing is required to complete and drill a through hole that meets the standard. Compared with traditional processing, it reduces the tool change time and processing procedures. Greatly improved processing efficiency.
附图说明Description of drawings
图1为一实施例提供的刀具的侧视结构示意图;Fig. 1 is a side view structural schematic diagram of a cutter provided by an embodiment;
图2为利用图1所示刀具对工件钻通孔时的部分结构示意图;Fig. 2 is the partial structure diagram when utilizing the tool shown in Fig. 1 to drill through holes to the workpiece;
图3为图1所示刀具中铣刀和钻嘴连接的放大示意图。Fig. 3 is an enlarged schematic diagram of the connection between the milling cutter and the drill bit in the tool shown in Fig. 1 .
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施方式。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本实用新型的公开内容理解的更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
需要说明的是,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be intervening elements at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used herein in the description of the utility model is only for the purpose of describing specific implementations, and is not intended to limit the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1、图2,本实用新型提供一种刀具10,用于对工件400进行钻通孔,例如,对超硬工程塑胶工件400进行通孔的加工,刀具10包括依次连接的刀柄100、铣刀200、钻嘴300。Please refer to Fig. 1, Fig. 2, the utility model provides a kind of cutting tool 10, is used for drilling through hole to workpiece 400, for example, carries out the processing of through hole to superhard engineering plastic workpiece 400, and cutting tool 10 comprises the handle of a knife that is connected sequentially 100, milling cutter 200, drill bit 300.
钻嘴300连接设置在铣刀200的前端,钻嘴300的末端具有用于对工件400钻过孔(开粗)的第一刀刃部310;铣刀200连接设置在刀柄100的前端,铣刀200的末端具有用于对工件400精加工的第二刀刃部210,第二刀刃部210的末端与钻嘴300连接,铣刀200的直径大于钻嘴300的直径,并且,铣刀200的长度大于工件400待钻孔处的厚度H3。铣刀200的表面开设有螺旋槽(图未示),钻孔时碎屑可从螺旋槽中排出。刀柄100可以设置呈圆柱状,加工时可夹持在刀具夹持装置中,刀具夹持装置与动力装置连接,动力装置带动刀柄100对工件400进行钻通孔。The drill bit 300 is connected to the front end of the milling cutter 200, and the end of the drill bit 300 has a first cutting edge portion 310 for drilling a hole (opening) to the workpiece 400; the milling cutter 200 is connected to the front end of the tool handle 100, and The end of the cutter 200 has a second cutting edge portion 210 for finishing the workpiece 400, the end of the second cutting edge portion 210 is connected with the drill bit 300, the diameter of the milling cutter 200 is greater than the diameter of the drilling bit 300, and the end of the milling cutter 200 The length is greater than the thickness H3 of the workpiece 400 where the hole is to be drilled. The surface of the milling cutter 200 is provided with a spiral groove (not shown in the figure), and debris can be discharged from the spiral groove during drilling. The tool handle 100 can be set in a cylindrical shape, and can be clamped in a tool holding device during processing. The tool holding device is connected to a power device, and the power device drives the tool handle 100 to drill through holes on the workpiece 400 .
请结合参阅图1至图3,对工件400加工通孔时,先用钻嘴300对准工件400待钻孔的位置钻出定位孔,再粗加工出过孔,再用铣刀200对过孔进行精加工,从而完成通孔的加工。Please refer to Fig. 1 to Fig. 3 in conjunction with Fig. 3. When processing a through hole on the workpiece 400, first use the drill bit 300 to align the position of the workpiece 400 to be drilled to drill a positioning hole, then roughly machine the via hole, and then use the milling cutter 200 to pass through. The hole is finished to complete the machining of the through hole.
利用该刀具10加工通孔时,不需要使用多个刀具,一把刀具一次性即可完成通孔的加工,相比于传统的加工方法,其大大减少了换刀时间和退刀时间,可在一个工位完成钻过孔、精加工孔工序,加工效率高,加工出的通孔的底部不会产生毛刺,尺寸和外观上都能符合标准。When using the cutter 10 to process a through hole, there is no need to use multiple cutters, and one cutter can complete the processing of the through hole at one time. Compared with the traditional processing method, it greatly reduces the tool change time and tool withdrawal time, and can The process of drilling through holes and finishing holes is completed at one station, and the processing efficiency is high. There will be no burrs at the bottom of the processed through holes, and the size and appearance can meet the standards.
刀柄100、铣刀200及钻嘴300可同轴设置,即三者的中心转轴相重合。刀柄100可以是实心结构;刀柄100也可以是空心结构,例如,在刀柄100内设置有用于与铣刀200连接固定的连接部。The tool handle 100, the milling cutter 200 and the drill bit 300 can be arranged coaxially, that is, the central rotation axes of the three coincide. The tool holder 100 may be a solid structure; the tool holder 100 may also be a hollow structure, for example, a connection portion for connecting and fixing the milling cutter 200 is provided in the tool holder 100 .
刀柄100、铣刀200及钻嘴300可以是一体成型设置,也可通过焊接或通过连接件相结合。第二刀刃部210底面的直径等于钻嘴300顶面的直径,铣刀200顶面的直径等于倒角部110底面的直径。铣刀200和钻嘴300均可以采用硬质合金材质,硬质合金材质具有耐磨性、抗氧化性、耐高温性的优点,刀具10使用寿命长,能提高工件400加工后的通孔的表面精度,也可提高刀具10的切削速度及进给速度。The handle 100, the milling cutter 200 and the drill bit 300 can be integrally formed, or combined by welding or connecting pieces. The diameter of the bottom surface of the second cutting edge portion 210 is equal to the diameter of the top surface of the drill bit 300 , and the diameter of the top surface of the milling cutter 200 is equal to the diameter of the bottom surface of the chamfer portion 110 . Both the milling cutter 200 and the drill bit 300 can be made of cemented carbide. The cemented carbide material has the advantages of wear resistance, oxidation resistance and high temperature resistance. The tool 10 has a long service life and can improve the reliability of the through hole after the workpiece 400 is processed. Surface accuracy can also increase the cutting speed and feed speed of the tool 10.
请参阅图2,图3,在一实施例中,钻嘴300的第一刀刃部310相对的两侧的夹角β设置为钝角,例如,将该夹角β设置为140度,也可以是其它角度,如120度、150度等;铣刀200的第二刀刃部210相对的两侧的夹角设置为小于钻嘴300的第一刀刃部310相对的两侧的夹角β,第一刀刃部310底部至第二刀刃部210底面的距离H1设置为大于铣刀200顶面至第二刀刃部210顶面的距离H2。Please refer to Fig. 2, Fig. 3, in one embodiment, the included angle β of the two opposite sides of the first blade portion 310 of the drill bit 300 is set as an obtuse angle, for example, the included angle β is set to 140 degrees, it can also be Other angles, such as 120 degrees, 150 degrees, etc.; the angle between the opposite sides of the second blade portion 210 of the milling cutter 200 is set to be smaller than the angle β of the opposite sides of the first blade portion 310 of the drill bit 300, the first The distance H1 from the bottom of the cutting edge portion 310 to the bottom surface of the second cutting edge portion 210 is set to be greater than the distance H2 from the top surface of the milling cutter 200 to the top surface of the second cutting edge portion 210 .
铣刀200的直径设置为比钻嘴300的直径大,铣刀200的长度大于钻嘴300的长度。在一实施方式中,铣刀200的直径设置为比钻嘴300的直径大0.06mm,钻嘴300区域单边留余量0.03mm,以供铣刀200区域加工。第二刀刃部210的长度为0.2mm,其长度远小于铣刀200的长度。The diameter of the milling cutter 200 is set to be larger than that of the drill bit 300 , and the length of the milling cutter 200 is greater than that of the drill bit 300 . In one embodiment, the diameter of the milling cutter 200 is set to be 0.06 mm larger than the diameter of the drill bit 300 , and a margin of 0.03 mm is left on one side of the drill bit 300 for machining in the area of the milling cutter 200 . The length of the second cutting edge portion 210 is 0.2 mm, which is much smaller than that of the milling cutter 200 .
在一实施例中,第一刀刃部310包括固定于钻嘴300底部相对两侧的两个第一刀刃,第二刀刃部210包括固定于铣刀200靠近底部的相对的两侧的两个第二刀刃。可以理解,刀刃数量也可不限于是两个,可以是其它数量的刀刃,例如设置沿周向互成120度夹角的三个刀刃。In one embodiment, the first cutting edge portion 310 includes two first cutting edges fixed on opposite sides of the bottom of the drill bit 300, and the second cutting edge portion 210 includes two first cutting edges fixed on opposite sides of the milling cutter 200 near the bottom. Two blades. It can be understood that the number of blades is not limited to two, and can be other numbers of blades, for example, three blades are arranged at a mutual angle of 120 degrees along the circumferential direction.
刀柄100与铣刀200的连接处设置有倒角部110,用于对通孔的顶端边缘进行倒角去毛刺,以进一步节省工序,由于铣刀200的长度和钻嘴300的长度均大于工件400待钻孔处的厚度,倒角部110在倒角时,第二刀刃部210不会碰到工件400。在一实施方式中,刀柄100的直径大于铣刀200的直径,该倒角部110由刀柄100和铣刀200之间的倒角刀形成,该倒角刀呈上大下小的圆台状,倒角刀顶面的直径等于刀柄100的直径,倒角刀底面的直径等于铣刀200顶面的直径。倒角刀相对的两侧的夹角设置为锐角或90度,该夹角设置成90度时,倒角加工后可对圆孔顶端加工出45度的倒角。倒角刀的侧面也可以是弧面,倒角加工后可对通孔顶面加工出R角。可以理解,倒角部110也可以是由连接设置于铣刀200与刀柄100之间的两个刀刃形成,该两个刀刃关于刀具10的中心轴线对称设置。可以理解,刀刃数量也可不限于是两个,可以是其它数量的刀刃,例如设置沿周向互成120度夹角的三个刀刃。The connection between the handle 100 and the milling cutter 200 is provided with a chamfer 110, which is used to chamfer and deburr the top edge of the through hole, so as to further save the process. Since the length of the milling cutter 200 and the length of the drill bit 300 are greater than The thickness of the workpiece 400 to be drilled, the second cutting edge portion 210 will not touch the workpiece 400 when the chamfering portion 110 is chamfering. In one embodiment, the diameter of the tool holder 100 is larger than that of the milling cutter 200, and the chamfering portion 110 is formed by a chamfering knife between the tool holder 100 and the milling cutter 200. shape, the diameter of the top surface of the chamfering cutter is equal to the diameter of the handle 100, and the diameter of the bottom surface of the chamfering cutter is equal to the diameter of the top surface of the milling cutter 200. The included angles on the opposite sides of the chamfering knife are set as acute angles or 90 degrees. When the included angles are set to 90 degrees, a 45-degree chamfer can be processed on the top of the round hole after the chamfering process. The side of the chamfering knife can also be an arc surface, and the R angle can be processed on the top surface of the through hole after the chamfering process. It can be understood that the chamfer 110 may also be formed by connecting two cutting edges arranged between the milling cutter 200 and the handle 100 , and the two cutting edges are arranged symmetrically with respect to the central axis of the cutting tool 10 . It can be understood that the number of blades is not limited to two, and can be other numbers of blades, for example, three blades are arranged at a mutual angle of 120 degrees along the circumferential direction.
本实用新型还提供钻孔设备,该钻孔设备包括转动部以及与转动部连接的上述刀具10,转动部可带动刀具10进行通孔的加工。铣刀200和钻嘴300均可以采用硬质合金材质,硬质合金材质具有耐磨性、抗氧化性、耐高温性的优点,刀具10使用寿命长,使用该钻孔设备对超硬工程塑胶工件400进行通孔的加工时,加工后的产品无毛刺,刀具10无崩损、无烧伤、无锯齿。The utility model also provides drilling equipment. The drilling equipment includes a rotating part and the above-mentioned cutter 10 connected with the rotating part. The rotating part can drive the cutter 10 to process through holes. Both the milling cutter 200 and the drill bit 300 can be made of cemented carbide. The cemented carbide has the advantages of wear resistance, oxidation resistance and high temperature resistance. The tool 10 has a long service life. When the workpiece 400 is processed through holes, the processed product has no burrs, and the tool 10 has no breakage, no burns, and no serrations.
上述刀具,可将开粗、精加工孔的加工步骤联合在一起完成,只需要一次加工即可完成并钻出符合标准的通孔,相对于传统加工,其减少了换刀时间和加工工序,大大提高了加工效率。The above-mentioned tool can combine the processing steps of roughing and finishing holes together, and only one processing is required to complete and drill a through hole that meets the standard. Compared with traditional processing, it reduces the tool change time and processing procedures. Greatly improved processing efficiency.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (10)
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