CN207445680U - A set of small-scale test emulsification mixing vacuum defoaming device - Google Patents
A set of small-scale test emulsification mixing vacuum defoaming device Download PDFInfo
- Publication number
- CN207445680U CN207445680U CN201721442690.1U CN201721442690U CN207445680U CN 207445680 U CN207445680 U CN 207445680U CN 201721442690 U CN201721442690 U CN 201721442690U CN 207445680 U CN207445680 U CN 207445680U
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- CN
- China
- Prior art keywords
- vacuum defoaming
- mulser
- defoaming device
- emulsification mixing
- deaerator
- Prior art date
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- 238000004945 emulsification Methods 0.000 title claims abstract description 41
- 238000012360 testing method Methods 0.000 title claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 20
- 241000883990 Flabellum Species 0.000 claims abstract description 12
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 4
- 238000009987 spinning Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 229920000297 Rayon Polymers 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 238000012546 transfer Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 210000000481 breast Anatomy 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Artificial Filaments (AREA)
Abstract
The utility model provides a set of small-scale test emulsification mixing vacuum defoaming device, and including vacuum defoaming device and emulsification mixing device, vacuum defoaming device and emulsification mixing device Xun Huan connection are set；Vacuum defoaming device includes deaerator, the stirring flabellum being arranged inside deaerator and the vacuum pump, compressed air pump, the charge door that are arranged at outside deaerator, and emulsification mixing device includes mulser and mulser cleaning device；Mulser cleaning device include be arranged at mulser upstream end for contain cleaning solution cleaning barrel and be arranged at mulser downstream for discharge clean impurity exhaust-valve.The utility model will mix and deaeration is integrated in a set of small-scale test emulsification mixing vacuum defoaming device system, that is, save the effect that manpower in turn ensures emulsification mixing；It can immediately be cleaned after mulser is finished simultaneously, prevent material from condensing inside it, to be rapidly performed by the pilot production of next batch, substantially increase pilot production efficiency.
Description
Technical field
The utility model is related to vacuum defoamation machinery fields more particularly to emulsification to mix vacuum defoaming device equipment, specifically
Refer to a set of small-scale test emulsification mixing vacuum defoaming device.
Background technology
It is well known that with the continuous improvement of living standards, durable has no longer been people for the of textile
One demand, the fiber with certain function and characteristic are increasingly favored be subject to people；Viscose rayon has moisture absorption, breathes freely, is soft
The advantages that soft, smooth, dyeability and good antistatic property is a part indispensable in numerous fiber species, researchs and develops work(
Energy property viscose rayon has been trend of the times.
Producing functional viscose fiber, there are two types of techniques.First, finishing method, is to handle fibrous finished product with functional aid,
The shortcomings that functionality for making its acquisition certain, such method is not washable, and functionality will weaken or disappear after repeatedly washing
It loses.Second is that functional aid, i.e., be added in spinning solution by additive process, fiber is made in then spinning, what this method obtained
Fiber, active ingredient are evenly distributed on fibrous inside, have permanent functionality, therefore most of functional viscose fibers are all
It is to be made with additive process.
It is tested with additive process and needs various functions slurry or auxiliary agent being added to when producing functional viscose fiber viscous
In glue spinning solution, and itself and spinning solution are sufficiently mixed, then carry out vacuum defoamation, carry out spinning afterwards.
The method of small-scale test usually by hand is mixed, and the viscose glue mixed then is added in deaerator deaeration,
It so cannot be guaranteed the effect of mixing, and it is relatively elaborate, it most importantly cannot be guaranteed the authenticity and accuracy of experiment, this
Invention is exactly that the above-mentioned technological deficiency of technology generates.
The content of the invention
The technical problems to be solved in the utility model is for the shortcoming present in the prior art, is provided a set of small-sized
Experiment emulsification mixing vacuum defoaming device, including vacuum defoaming device and emulsification mixing device, the vacuum defoaming device and breast
Change mixing arrangement Xun Huan connection to set, centre sets several valves；The vacuum defoaming device includes deaerator, is arranged at deaeration
Stirring flabellum and the vacuum pump, compressed air pump, the charge door that are arranged at outside deaerator inside bucket, it is characterised in that：It is described
Emulsification mixing device includes mulser and mulser cleaning device.
Preferably, the mulser cleaning device includes being arranged at mulser upstream end for containing the cleaning of cleaning solution
Bucket and be arranged at mulser downstream for discharge clean impurity exhaust-valve.Mixing and deaeration are integrated in a system,
The effect that manpower in turn ensures emulsification mixing is saved；The design of mulser cleaning device can be stood after mulser is finished
It is cleaned, prevents material from condensing inside it.
Preferably, the discharge end of the deaerator is arranged to taper；The discharge end of the deaerator connects spinning respectively
Hydraulic control valve and Matter Transfer control valve.
Preferably, the stirring flabellum is to be arranged to spiral shape；The stirring flabellum speed of agitator is arranged to 40-60r/
min.Spiral paddle is more advantageous to routing up in the bubble in material, saves the time of deaeration, improves deaeration efficiency；Emulsification
Under the action of machine, slurry shearing is emulsified and is evenly spread in spinning solution, and mixing and deaeration are integrated in one and are
In system, that is, the effect that manpower in turn ensures emulsification mixing is saved, while being slowly stirred in deaeration preferably to allow bubble to overflow
Go out, reach better deaeration effect.
It is provided with to detect the pressure gauge of pressure condition in bucket as the preferred deaerator and makes pressure in deaerator
Safety valve in controllable state；The control of deaeration pressure is >=-0.95MPa to the deaerator in the deaeration process.
Preferably, the deaerator is provided with to observe the visor of the deaeration situation of material in bucket；The visor is set
There are two putting.
Further, the mulser rotating speed 1500-3000 r/min.
Based on above technical scheme, what the utility model reached has the technical effect that：Rayon spinning examination in small-scale test
In testing, mixing and deaeration are integrated in a set of small-scale test emulsification mixing vacuum defoaming device system, that is, saved manpower again
It ensure that the effect of emulsification mixing, at the same it is more convenient laborsaving, it ensure that the authenticity and accuracy of experiment；Mulser cleaning dress
The design put can immediately be cleaned after mulser is finished, prevent material from condensing inside it, to be rapidly performed by down
A batch of pilot production substantially increases pilot production efficiency.
Description of the drawings
Fig. 1 is the structure diagram of a set of small-scale test emulsification mixing vacuum defoaming device of the utility model.
Shown in figure：
1- compressed air pumps, 2- vacuum pumps, 3- charge doors, 4- deaerators, 4.1- stirring flabellums, 5- spinning-drawing machines, 6- spinning
Hydraulic control valve, 7- Matter Transfer control valves, 8- cleaning barrels, 9- emulsification valve, 10,13,14- valves, 11- exhaust-valves, 12- emulsification
Machine.
Specific embodiment
For purposes of illustration only, below in conjunction with the accompanying drawings, to a set of small-scale test emulsification mixing vacuum defoamation dress of the utility model
It puts and elaborates.
Embodiment 1：
As shown in Figure 1, a set of small-scale test emulsification mixing vacuum defoaming device, mixes including vacuum defoaming device and emulsification
Device, vacuum defoaming device and emulsification mixing device Xun Huan connection are set, and centre sets several valves；Vacuum defoaming device includes
Deaerator 4, the stirring flabellum 4.1 being arranged inside deaerator 4 and the vacuum pump 2, the compressed air pump that are arranged at outside deaerator 4
1st, charge door 3, emulsification mixing device include mulser 12 and mulser cleaning device；Mulser cleaning device includes being arranged at breast
12 upstream end of change machine be used for contain cleaning solution cleaning barrel 8 and be arranged at 12 downstream of mulser for discharge clean impurity row
Empty valve 11.The discharge end of deaerator 4 is arranged to taper；The discharge end of deaerator connects spinning hydraulic control valve 6 respectively and material follows
Ring control valve 7.Stirring flabellum 4.1 is to be arranged to spiral shape；Stirring 4.1 speed of agitator of flabellum is arranged to 40-60r/min.
Deaerator 4 is provided with to detect the pressure gauge of pressure condition in bucket and pressure in deaerator is made to be in controllable state
Safety valve；The control of deaeration pressure is >=-0.95MPa to deaerator 4 in the deaeration process.Deaerator is provided with to observe in bucket
The visor of the deaeration situation of material；There are two visor is set.Mulser rotating speed 1500-3000 r/min.
During charging, the spinning hydraulic control valve 6 and Matter Transfer control valve of 4 bottom of compressed air pump 1 and deaerator are closed
7, vacuum pump 2 is opened, material inlet valve 14 can be opened when having certain vacuum to spend in deaerator 4, added materials from charge door 3,
Material can quickly enter in deaerator 4 under the action of vacuum.
When material carries out emulsification pretreatment mixing, spinning hydraulic control valve 6 is closed, opens Matter Transfer control valve 7, emulsification valve
9 and valve 10, mulser 12 is opened, material is made to cycle in the device.Slurry and spinning solution can cutting in mulser 12
The effect of cutting is issued to uniformly mixed purpose, after the defined time is reached, so that it may turn off emulsification mixing device and carry out deaeration.
When carrying out deaeration, compressed air pump 1, valve 14 are closed, closes spinning hydraulic control valve 6 and Matter Transfer control valve 7,
Valve 10 is closed, opens vacuum pump 2, opens the stirring flabellum of deaerator 4, material is in 4 negative pressure of deaerator and under mixing slowly, object
Bubble inside material is discharged.By being arranged on the discharge situation of the visor observable material bubble on deaerator, bubble is thorough
Bottom emptying or inclined heated plate can carry out spinning after reaching technological requirement.
The cleaning of mulser 12 be can be carried out while deaeration, material circulation control valve 7 and valve 10 closed,
Valve 13 and exhaust-valve 11 are opened, mulser 12 is opened, the cleaning solution in cleaning solution bucket 8 is injected into pipeline and mulser 12
In, cleaning solution passes through valve 13, valve 9, mulser 12 and exhaust-valve 11, you can completes the cleaning of mulser 12.
During spinning, vacuum pump 2 and its valve being connected with deaerator are closed, closes feed inlet valve 14, closed material and follow
Ring control valve 7, opens spinning hydraulic control valve 6, and material carries out spinning by pressure under the action of compressed air toward spinning-drawing machine 5.
In the above-described embodiments, the preferred forms of the utility model are described, it is obvious that in the utility model
Inventive concept under, can still make many variations, it should illustrate, that is made under the inventive concept of the utility model any changes
Change is fallen in the scope of protection of the utility model.
Claims (7)
1. a set of small-scale test emulsification mixing vacuum defoaming device, described true including vacuum defoaming device and emulsification mixing device
Empty defoaming device and emulsification mixing device Xun Huan connection are set；The vacuum defoaming device includes deaerator（4）, be arranged at deaeration
Bucket（4）Internal stirring flabellum（4.1）And it is arranged at deaerator（4）External vacuum pump（2）, compressed air pump（1）, feature
It is：The emulsification mixing device includes mulser（12）With mulser cleaning device.
2. a set of small-scale test emulsification mixing vacuum defoaming device according to claim 1, it is characterised in that：The emulsification
Machine cleaning device includes being arranged at mulser（12）Upstream end is used to contain the cleaning barrel of cleaning solution（8）Be arranged at mulser
（12）Downstream cleans the exhaust-valve of impurity for discharging（11）.
3. a set of small-scale test emulsification mixing vacuum defoaming device according to claim 1, it is characterised in that：The deaeration
Bucket（4）Discharge end be arranged to taper；The deaerator（4）Discharge end connect spinning hydraulic control valve respectively（6）It is followed with material
Ring control valve（7）.
4. a set of small-scale test emulsification mixing vacuum defoaming device according to claim 1, it is characterised in that：The stirring
Flabellum（4.1）To be arranged to spiral shape；The stirring flabellum（4.1）Speed of agitator is arranged to 40-60r/min.
5. a set of small-scale test emulsification mixing vacuum defoaming device according to claim 1, it is characterised in that：The deaeration
Bucket（4）It is provided with to detect the pressure gauge of pressure condition in bucket and makes deaerator（4）Interior pressure is in the safety of controllable state
Valve；The deaerator（4）The control of deaeration pressure is >=-0.95MPa in the deaeration process.
6. a set of small-scale test emulsification mixing vacuum defoaming device according to claim 1, it is characterised in that：The deaeration
Bucket（4）It is provided with to observe the visor of the deaeration situation of material in bucket；There are two the visor is set.
7. a set of small-scale test emulsification mixing vacuum defoaming device according to claim 1, it is characterised in that：The emulsification
Machine（12）Rotating speed 1500-3000 r/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721442690.1U CN207445680U (en) | 2017-11-02 | 2017-11-02 | A set of small-scale test emulsification mixing vacuum defoaming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721442690.1U CN207445680U (en) | 2017-11-02 | 2017-11-02 | A set of small-scale test emulsification mixing vacuum defoaming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207445680U true CN207445680U (en) | 2018-06-05 |
Family
ID=62253192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721442690.1U Active CN207445680U (en) | 2017-11-02 | 2017-11-02 | A set of small-scale test emulsification mixing vacuum defoaming device |
Country Status (1)
| Country | Link |
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| CN (1) | CN207445680U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108721948A (en) * | 2018-06-08 | 2018-11-02 | 常熟国和新材料有限公司 | A kind of ink resin deaeration machine |
| CN109200878A (en) * | 2018-11-05 | 2019-01-15 | 加通汽车内饰(常熟)有限公司 | A kind of online mixing device |
| EP4596097A1 (en) * | 2024-01-30 | 2025-08-06 | Tetra Laval Holdings & Finance S.A. | Limiting foam generation during mixing of ingredients |
-
2017
- 2017-11-02 CN CN201721442690.1U patent/CN207445680U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108721948A (en) * | 2018-06-08 | 2018-11-02 | 常熟国和新材料有限公司 | A kind of ink resin deaeration machine |
| CN109200878A (en) * | 2018-11-05 | 2019-01-15 | 加通汽车内饰(常熟)有限公司 | A kind of online mixing device |
| EP4596097A1 (en) * | 2024-01-30 | 2025-08-06 | Tetra Laval Holdings & Finance S.A. | Limiting foam generation during mixing of ingredients |
| WO2025162782A1 (en) * | 2024-01-30 | 2025-08-07 | Tetra Laval Holdings & Finance S.A. | Limiting foam generation during mixing of ingredients |
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