CN207438887U - Horizontal internal combustion stove pot separate assembling biomass semi-gasification boiler - Google Patents
Horizontal internal combustion stove pot separate assembling biomass semi-gasification boiler Download PDFInfo
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- CN207438887U CN207438887U CN201721531324.3U CN201721531324U CN207438887U CN 207438887 U CN207438887 U CN 207438887U CN 201721531324 U CN201721531324 U CN 201721531324U CN 207438887 U CN207438887 U CN 207438887U
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 57
- 239000002028 Biomass Substances 0.000 title claims abstract description 37
- 238000002309 gasification Methods 0.000 title claims abstract description 15
- 239000000779 smoke Substances 0.000 claims abstract description 116
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 25
- 239000003546 flue gas Substances 0.000 claims description 25
- 238000007689 inspection Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 5
- 239000010865 sewage Substances 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 239000003517 fume Substances 0.000 abstract 4
- 238000007599 discharging Methods 0.000 abstract 1
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 150000001340 alkali metals Chemical class 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于生物质半气化锅炉领域,具体涉及一种卧式内燃炉锅分体组合式生物质半气化锅炉。The utility model belongs to the field of biomass semi-gasification boilers, and in particular relates to a horizontal internal-combustion boiler split combined biomass semi-gasification boiler.
背景技术Background technique
现有生物质半气化炉存在以下缺陷:一是炉锅为一体式结构,锅炉运输、安装不便;二是燃料燃烧时产生的烟气通过换热锅的主烟道、第一回程烟管后直接由前烟箱排出,烟气流程短,换热效果差,造成能源浪费;三是长时间使用后烟管容易发生堵塞,排烟不通畅,影响换热,且不易检修;四是生物质燃烧过程中燃炉锅炉膛内的温度和烟气温度不可控,当炉膛内的温度过高时,燃料容易结渣;当烟气温度过高时,燃料燃烧时产生的Cl及碱金属Na、K直接导致后部受热面发生碱金属腐蚀问题。The existing biomass semi-gasification furnace has the following defects: first, the boiler boiler is an integrated structure, and the transportation and installation of the boiler are inconvenient; second, the flue gas generated during fuel combustion passes through the main flue of the heat exchange pot and the first return flue pipe After being directly discharged from the front smoke box, the flue gas flow is short, the heat exchange effect is poor, and energy is wasted; the third is that the smoke pipe is prone to blockage after long-term use, and the smoke exhaust is not smooth, which affects heat exchange and is not easy to repair; During the material combustion process, the temperature in the boiler chamber of the burner and the flue gas temperature are uncontrollable. When the temperature in the furnace chamber is too high, the fuel is prone to slagging; when the flue gas temperature is too high, the Cl and alkali metal Na produced during fuel combustion , K directly lead to alkali metal corrosion on the rear heating surface.
发明内容Contents of the invention
本实用新型的目的是提供一种卧式内燃炉锅分体组合式生物质半气化锅炉,该锅炉将燃烧炉与换热锅彻底分开,先进行炉的燃烧问题,再进行锅的换热问题,其结构简单,燃烧效果好、换热效率高。The purpose of this utility model is to provide a horizontal internal combustion furnace-boiler split combined biomass semi-gasification boiler. The boiler completely separates the combustion furnace from the heat exchange pot. The problem is that the structure is simple, the combustion effect is good, and the heat exchange efficiency is high.
为实现上述目的,本实用新型提供的卧式内燃炉锅分体组合式生物质半气化锅炉包括:生物质燃烧炉和换热锅两部分;其中,所述生物质燃烧炉在烟气出口处的位置设有法兰,所述换热锅在与生物质燃烧炉连接的一端设置有一段外漏的进烟通道,所述进烟通道与换热锅内的主烟道连通,在所述进烟通道的外侧壁上设置有保温层,进烟通道的端部设置有法兰,通过螺栓将生物质燃烧炉与换热锅连接在一起;所述换热锅的底部设有进水口、出水口和排污口;换热锅的前端设置有前烟箱,换热锅的后端设置有后烟箱,换热锅的内部设置有多组回烟管;其中所述后烟箱通过分隔板被分成上后烟箱、下后烟箱,从主烟道出来的烟气先进入下后烟箱;所述下后烟箱与第一回烟管连通,下后烟箱的侧壁上设置有保温层,在下后烟箱的侧壁上设置有排灰口,在下后烟箱的末端与主烟道相对应的位置设置有检修口,通过检修口实现对换热锅内部的检修;所述第一回烟管至少设置一层,第一回烟管沿着主烟道的周向均布设置,第一回烟管的另一端与前烟箱连通;所述上后烟箱与第二回烟管连通,从前烟箱出来的烟气通过第二回烟管进入到上后烟箱内,在上后烟箱的顶端设置有出烟口;所述出烟口上设置有烟囱;所述烟囱上安装有引风机;所述换热锅的主烟道的内侧壁为波浪形结构;所述生物质燃烧炉包括炉体、设置在炉体一侧的第一鼓风机、设置在炉体顶端的第二鼓风机、设置在炉体上的两个热电偶、设置在炉体底部的往复炉排、控制生物质燃烧炉燃烧的PLC电控装置;其中,所述炉体的一端设有进料口,所述进料口与进料机构连接,在进料口上还设有第一进风口,所述第一进风口通过第一进风管与第一鼓风机连接;在所述炉体的侧壁上设有两个观火口,每个观火口上分别设有第二进风口,所述第二进风口通过第二进风管与第一鼓风机连接;在所述炉体的燃烧室的周围布置至少两个一次进风口,所述一次进风口通过一次进风管与第二鼓风机连接;在所述炉体的烟气出口处的周向方向还均布设有多个二次进风口,每个二次进风口分别通过二次进风管与第二鼓风机连接;所述热电偶一个设置在炉体的燃烧室的中部,用于检测炉体燃烧室的温度,另一个设置在靠近烟气出口处,用来检测出口处的烟气温度;所述第一进风管、第二进风管、一次进风管、二次进风管上分别设有调节阀,所述调节阀用来控制进风量;所述PLC电控装置与送料机构、第一鼓风机、第二鼓风机、调节阀、热电偶电连接,用于控制上料情况以及根据热电偶检测的温度控制进风量。In order to achieve the above purpose, the utility model provides a horizontal internal combustion furnace-boiler split combined biomass semi-gasification boiler, which includes two parts: a biomass combustion furnace and a heat exchange pot; A flange is provided at the position where the heat exchange pot is connected to the biomass combustion furnace. A section of smoke inlet passage is provided at the end connected to the biomass combustion furnace. The smoke inlet passage communicates with the main flue in the heat exchange pot. The outer wall of the smoke inlet passage is provided with an insulation layer, the end of the smoke inlet passage is provided with a flange, and the biomass combustion furnace is connected with the heat exchange pot through bolts; the bottom of the heat exchange pot is provided with a water inlet , water outlet and sewage outlet; the front end of the heat exchange pot is provided with a front smoke box, the rear end of the heat exchange pot is provided with a rear smoke box, and the inside of the heat exchange pot is provided with multiple sets of return pipes; wherein the rear smoke box passes through The partition board is divided into the upper rear smoke box and the lower rear smoke box. The smoke from the main flue enters the lower rear smoke box first; the lower rear smoke box is connected with the first return smoke pipe, and the side of the lower rear smoke box There is an insulation layer on the wall, an ash discharge port is set on the side wall of the lower rear smoke box, and an inspection port is provided at the end of the lower rear smoke box corresponding to the main flue, through which the internal inspection of the heat exchange pot is realized. Maintenance; the first smoke return pipe is provided with at least one layer, and the first smoke return pipe is arranged uniformly along the circumference of the main flue, and the other end of the first smoke return pipe is connected with the front smoke box; the upper and rear smoke boxes are connected with the The second smoke pipe is connected, and the smoke from the front smoke box enters the upper and rear smoke box through the second smoke pipe, and a smoke outlet is arranged on the top of the upper and rear smoke box; a chimney is arranged on the smoke outlet; An induced draft fan is installed on the chimney; the inner wall of the main flue of the heat exchange pot is a wave-shaped structure; the biomass combustion furnace includes a furnace body, a first blower arranged on one side of the furnace body, and a The second blower at the top of the furnace body, the two thermocouples arranged on the furnace body, the reciprocating fire grate arranged at the bottom of the furnace body, and the PLC electronic control device for controlling the combustion of the biomass combustion furnace; wherein, one end of the furnace body is provided with A feed inlet, the feed inlet is connected with the feed mechanism, and a first air inlet is also provided on the feed inlet, and the first air inlet is connected with the first air blower through the first air inlet pipe; Two fire viewing ports are arranged on the side wall of the fire viewing port, and a second air inlet is respectively arranged on each fire viewing port, and the second air inlet is connected with the first air blower through the second air inlet pipe; in the combustion chamber of the furnace body Arrange at least two primary air inlets around, and the primary air inlets are connected with the second air blower through the primary air inlet pipe; a plurality of secondary air inlets are evenly arranged in the circumferential direction of the flue gas outlet of the furnace body , each secondary air inlet is respectively connected to the second blower through a secondary air inlet pipe; one of the thermocouples is arranged in the middle of the combustion chamber of the furnace body for detecting the temperature of the furnace body combustion chamber, and the other is arranged near The flue gas outlet is used to detect the flue gas temperature at the outlet; the first air inlet pipe, the second air inlet pipe, the primary air inlet pipe, and the secondary air inlet pipe are respectively provided with regulating valves, and the regulating valves Used to control the air intake; the PLC electric control device is electrically connected with the feeding mechanism, the first blower, the second blower, the regulating valve, and the thermocouple, and is used to control the feeding situation and control the air intake according to the temperature detected by the thermocouple.
作为本实用新型的优选,所述进烟通道的侧壁上设有排灰口。As a preference of the present utility model, an ash outlet is provided on the side wall of the smoke inlet passage.
本实用新型的优点和积极效果:Advantage and positive effect of the utility model:
(1)本实用新型提供的半气化锅炉将生物质燃烧炉和换热锅彻底分开,先进行炉的燃烧问题,再进行锅的换热问题,其结构简单,安装运输方便;同时,生物质燃烧炉燃烧产生的烟气经过主烟道、第一回烟管、第二回烟管后在通过后烟箱排出,增加了烟气流程,增加能源利用率,使换热效果更好。(1) The semi-gasification boiler provided by the utility model completely separates the biomass combustion furnace and the heat exchange pot, and first solves the combustion problem of the furnace, and then the heat transfer problem of the pot. It has a simple structure and is convenient for installation and transportation; The flue gas generated by the combustion of the material combustion furnace passes through the main flue, the first return pipe, and the second return pipe, and then is discharged from the rear smoke box, which increases the flue gas flow, increases energy utilization, and makes the heat exchange effect better.
(2)本实用新型提供的半气化锅炉将主烟道的内侧壁设计为波浪形结构,刚刚进入换热锅内的烟气由于会带有部分细小尘埃,当烟气先经过主烟道后通过波浪形结构可以初步阻挡部分尘埃进入到回烟管内,有效防止回烟管堵塞的问题;同时,该锅炉在后烟箱上设有检修口,方便对锅炉进行检修,而且在主烟道内的灰尘可以通过换热锅前后两端的排灰口进行清灰处理,进一步提供换热效率。(2) The semi-gasification boiler provided by the utility model has the inner wall of the main flue designed as a wavy structure. The flue gas that has just entered the heat exchange pot will contain some fine dust. When the flue gas first passes through the main flue Finally, the wave-shaped structure can preliminarily prevent part of the dust from entering the return pipe, effectively preventing the problem of blockage of the return pipe; at the same time, the boiler has an inspection port on the rear smoke box to facilitate maintenance of the boiler, and in the main flue The dust can be cleaned through the ash outlets at the front and rear ends of the heat exchange pot to further improve heat exchange efficiency.
(3)本实用新型提供的半气化锅炉通过在生物质燃烧炉内安装热电偶来时刻监测炉膛内的温度以及烟气温度,并根据监测的温度情况及时调整炉膛内部和烟气出口处的风量,使气化炉燃烧更加充分,不结渣,有效避免受热面发生碱金属腐蚀的现象。(3) The semi-gasification boiler provided by the utility model monitors the temperature in the furnace and the temperature of the flue gas at all times by installing a thermocouple in the biomass combustion furnace, and adjusts the temperature inside the furnace and at the outlet of the flue gas in time according to the monitored temperature. The air volume makes the gasifier burn more fully without slagging and effectively avoids alkali metal corrosion on the heating surface.
(4)本实用新型提供的半气化锅炉在进料口以及观火口分别设置进风口,通过不断向炉体内吹风,使进料安全,炉体内部燃烧情况清晰可见,便于掌握炉膛内部燃烧情况。(4) The semi-gasification boiler provided by the utility model is equipped with air inlets at the feed port and the fire viewing port respectively. By continuously blowing air into the furnace body, the feed material is safe, and the combustion situation inside the furnace body is clearly visible, which is convenient for grasping the combustion situation inside the furnace. .
附图说明Description of drawings
图1 为本实用新型组合式生物质半气化锅炉的结构示意图。Fig. 1 is a structural schematic diagram of the utility model combined biomass semi-gasification boiler.
图2 为本实用新型生物质燃烧炉燃烧室部分的轴向剖视图。Fig. 2 is an axial sectional view of the combustion chamber of the biomass combustion furnace of the utility model.
图3 为本实用新型生物质燃烧炉烟气出口处部分的轴向剖视图。Fig. 3 is an axial sectional view of the flue gas outlet of the biomass combustion furnace of the utility model.
附图标记:生物质燃烧炉1、第一鼓风机2、第二鼓风机3、热电偶4、往复炉排5、法兰6、调节阀7、炉体8、换热锅9、进烟通道10、进料口11、第一进风管12、观火口13、第二进风管14、燃烧室15、烟气出口处16、二次进风管17、主烟道91、进水口92、出水口93、排污口94、前烟箱95、后烟箱96、第一回烟管97、第二回烟管98、烟囱99、保温层101、一次进风口151、二次进风口161、上后烟箱961、下后烟箱962、排灰口9621、检修口9622。Reference signs: biomass combustion furnace 1, first blower 2, second blower 3, thermocouple 4, reciprocating grate 5, flange 6, regulating valve 7, furnace body 8, heat exchange pot 9, smoke inlet channel 10 , feed inlet 11, first air inlet pipe 12, fire viewing port 13, second air inlet pipe 14, combustion chamber 15, flue gas outlet 16, secondary air inlet pipe 17, main flue 91, water inlet 92, Water outlet 93, sewage outlet 94, front smoke box 95, rear smoke box 96, first smoke return pipe 97, second smoke return pipe 98, chimney 99, insulation layer 101, primary air inlet 151, secondary air inlet 161, Upper rear smoke box 961, lower rear smoke box 962, ash discharge port 9621, inspection port 9622.
具体实施方式Detailed ways
为使本领域技术人员清楚明白本实用新型的技术方案及其优点,下面结合附图对本实用新型进一步说明,但并不用于限定本实用新型的保护范围。In order to make those skilled in the art clearly understand the technical solution and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings, but it is not used to limit the protection scope of the utility model.
参阅图1,本实用新型提供的卧式内燃炉锅分体组合式生物质半气化锅炉包括:生物质燃烧炉1和换热锅9两部分;其中,所述生物质燃烧炉1在烟气出口处16的位置设有法兰6,所述换热锅9在与生物质燃烧炉1连接的一端设置有一段外漏的进烟通道10,所述进烟通道10与换热锅内的主烟道91连通,在所述进烟通道10的外侧壁上设置有保温层101,进烟通道10的端部也设置有法兰6,通过螺栓将生物质燃烧炉1与换热锅9连接在一起;所述换热锅9的底部设有进水口92、出水口93和排污口94;换热锅9的前端设置有前烟箱95,换热锅的后端设置有后烟箱96,换热锅的内部设置有多组回烟管;其中所述后烟箱96通过分隔板被分成上后烟箱961、下后烟箱962,从主烟道91出来的烟气先进入下后烟箱962;所述下后烟箱962与第一回烟管97连通,下后烟箱962的侧壁上也设置有保温层101,在下后烟箱962的侧壁上设置有排灰口9621,在下后烟箱962的末端与主烟道91相对应的位置设置有检修口9622,通过检修口9622实现对换热锅内部的检修;所述第一回烟管97至少设置一层,第一回烟管97沿着主烟道91的周向均布设置,第一回烟管97的另一端与前烟箱95连通;所述上后烟箱961与第二回烟管98连通,从前烟箱95出来的烟气通过第二回烟管98进入到上后烟箱961内,在上后烟箱961的顶端设置有出烟口;所述出烟口上设置有烟囱99;所述烟囱99上安装有引风机;所述换热锅的主烟道91的内侧壁为波浪形结构。Referring to Fig. 1, the horizontal internal-combustion furnace-boiler split combined biomass semi-gasification boiler provided by the utility model includes two parts: a biomass combustion furnace 1 and a heat exchange pot 9; wherein, the biomass combustion furnace 1 is The position of the gas outlet 16 is provided with a flange 6, and the end of the heat exchange pot 9 connected with the biomass combustion furnace 1 is provided with a section of smoke inlet passage 10 leaking outside, and the smoke inlet passage 10 is connected with the inside of the heat transfer pot. The main flue 91 communicates with the main flue 91, and an insulation layer 101 is provided on the outer wall of the smoke inlet passage 10, and a flange 6 is also provided at the end of the smoke inlet passage 10, and the biomass combustion furnace 1 and the heat exchange pot are connected by bolts. 9 are connected together; the bottom of the heat exchange pot 9 is provided with a water inlet 92, a water outlet 93 and a sewage outlet 94; the front end of the heat exchange pot 9 is provided with a front smoke box 95, and the rear end of the heat exchange pot is provided with a rear smoke There are multiple groups of smoke return pipes inside the heat exchange pot; wherein the rear smoke box 96 is divided into an upper rear smoke box 961 and a lower rear smoke box 962 through a partition plate, and the smoke coming out of the main flue 91 First enter the lower rear smoke box 962; the lower rear smoke box 962 communicates with the first smoke return pipe 97, and the side wall of the lower rear smoke box 962 is also provided with an insulating layer 101, which is arranged on the side wall of the lower rear smoke box 962. There is an ash discharge port 9621, and an inspection port 9622 is provided at the end of the lower rear smoke box 962 corresponding to the main flue 91, through which the inspection of the inside of the heat exchange pot can be realized; the first smoke return pipe 97 is at least One layer is set, the first smoke return pipe 97 is evenly distributed along the circumference of the main flue 91, and the other end of the first smoke return pipe 97 communicates with the front smoke box 95; the upper and rear smoke box 961 is connected with the second smoke return pipe 98 connected, the smoke from the front smoke box 95 enters the upper and rear smoke box 961 through the second smoke return pipe 98, and a smoke outlet is arranged on the top of the upper and rear smoke box 961; a chimney 99 is arranged on the smoke outlet ; The chimney 99 is equipped with an induced draft fan; the inner wall of the main flue 91 of the heat exchange pot is a wave-shaped structure.
在所述进烟通道的侧壁上也可设有排灰口,通过两个排灰口实现对主烟道清灰处理。The side wall of the smoke inlet channel may also be provided with an ash discharge port, and the main flue is cleaned of dust through the two ash discharge ports.
参阅图1至图3,所述生物质燃烧炉1包括炉体8、设置在炉体8一侧的第一鼓风机2、设置在炉体顶端的第二鼓风机3、设置在炉体上的两个热电偶4、设置在炉体底部的往复炉排5、控制生物质燃烧炉燃烧的PLC电控装置;其中,所述炉体的一端设有进料口11,所述进料口11与进料机构连接,在进料口上还设有第一进风口,所述第一进风口通过第一进风管12与第一鼓风机2连接;在所述炉体的侧壁上设有两个观火口13,每个观火口上分别设有第二进风口,所述第二进风口通过第二进风管14与第一鼓风机2连接;在所述炉体的燃烧室15的周围布置至少两个一次进风口151,所述一次进风口151通过一次进风管与第二鼓风机3连接;在所述炉体的烟气出口处的周向方向还均布设有多个二次进风口,每个二次进风口分别通过二次进风管17与第二鼓风机3连接;所述热电偶4一个设置在炉体的燃烧室15的中部,用于检测炉体燃烧室的温度,控制炉体燃烧室的最高温度不超过1000-1200℃,另一个设置在靠近烟气出口处16,用来检测出口处的烟气温度,一般控制烟气温度在850℃以下,对于采用碱金属含量高的秸秆类生物质燃料,烟气出口温度控制在700-750℃,保证后部受热面不发生碱金属腐蚀;所述第一进风管12、第二进风管14、一次进风管、二次进风管17上分别设有调节阀7,所述调节阀7用来控制进风量;所述PLC电控装置与送料机构、第一鼓风机2、第二鼓风机3、调节阀7、热电偶4电连接,用于控制上料情况以及根据热电偶检测的温度控制进风量。Referring to Figures 1 to 3, the biomass combustion furnace 1 includes a furnace body 8, a first blower 2 arranged on one side of the furnace body 8, a second blower 3 arranged at the top of the furnace body, two blowers arranged on the furnace body A thermocouple 4, a reciprocating fire grate 5 arranged at the bottom of the body of furnace, a PLC electric control device for controlling the combustion of the biomass combustion furnace; wherein, one end of the body of furnace is provided with a feed inlet 11, and the feed inlet 11 is connected to the furnace body. The feeding mechanism is connected, and a first air inlet is also provided on the feeding port, and the first air inlet is connected with the first blower 2 through the first air inlet pipe 12; two air inlets are arranged on the side wall of the furnace body. Fire viewing port 13, each viewing port is provided with a second air inlet respectively, and the second air inlet is connected with the first air blower 2 by the second air inlet pipe 14; Two primary air inlets 151, the primary air inlets 151 are connected to the second air blower 3 through the primary air inlet pipe; a plurality of secondary air inlets are evenly arranged in the circumferential direction of the flue gas outlet of the furnace body, Each secondary air inlet is connected with the second air blower 3 by secondary air inlet pipe 17 respectively; Described thermocouple 4 is arranged on the middle part of the combustion chamber 15 of body of heater, is used for detecting the temperature of body of furnace combustion chamber, controls furnace The maximum temperature of the body combustion chamber does not exceed 1000-1200°C, and the other is set at 16 near the flue gas outlet to detect the flue gas temperature at the exit. Generally, the flue gas temperature is controlled below 850°C. Straw-based biomass fuel, the flue gas outlet temperature is controlled at 700-750°C to ensure that no alkali metal corrosion occurs on the rear heating surface; the first air inlet pipe 12, the second air inlet pipe 14, the primary air inlet pipe, The secondary air inlet pipe 17 is respectively provided with a control valve 7, and the control valve 7 is used to control the air intake; Couple 4 is electrically connected, used to control the feeding situation and control the air intake according to the temperature detected by the thermocouple.
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