CN207425607U - Bench type transformer lead wire assembles device - Google Patents
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- CN207425607U CN207425607U CN201721624789.3U CN201721624789U CN207425607U CN 207425607 U CN207425607 U CN 207425607U CN 201721624789 U CN201721624789 U CN 201721624789U CN 207425607 U CN207425607 U CN 207425607U
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Abstract
本实用新型涉及一种台架式变压器引接线装配装置,包括工作台,工作台上设置多组用于夹持电缆的夹具,工作台的旁侧还设置有电缆剪线机构,电缆剪线机构的进料端设置有用于测量电缆长度的长度测量单元,工作台上还设置有弯线器,弯线器至少包括两个夹持辊,两个夹持辊辊芯竖直且平行间隔布置,两个夹持辊位于待弯曲电缆的两侧且辊芯间距可调,包括工作台,工作台上设置多组用于夹持电缆的夹具,工作台的旁侧还设置有电缆剪线机构,电缆剪线机构的进料端设置有用于测量电缆长度的长度测量单元,工作台上还设置有弯线器,弯线器至少包括两个夹持辊,两个夹持辊辊芯竖直且平行间隔布置,两个夹持辊位于待弯曲电缆的两侧且辊芯间距可调。
The utility model relates to a bench-type transformer lead wire assembly device, which comprises a workbench, on which a plurality of sets of clamps for clamping cables are arranged, and a cable trimming mechanism is arranged on the side of the workbench. The feed end of the feeder is provided with a length measuring unit for measuring the length of the cable, and a wire bender is also provided on the workbench. The wire bender includes at least two clamping rollers, and the cores of the two clamping rollers are arranged vertically and in parallel at intervals. The two clamping rollers are located on both sides of the cable to be bent and the distance between the roller cores is adjustable. It includes a workbench. There are multiple sets of clamps for clamping the cables on the workbench. There is also a cable cutting mechanism beside the workbench. The feeding end of the cable cutting mechanism is provided with a length measuring unit for measuring the length of the cable, and a wire bender is also provided on the workbench. The wire bender includes at least two pinch rollers, and the two pinch roller cores are vertical and Arranged in parallel and at intervals, two clamping rollers are located on both sides of the cable to be bent and the distance between the roller cores is adjustable.
Description
技术领域technical field
本实用新型涉及电力设备技术领域,具体涉及一种台架式变压器引接线装配装置。The utility model relates to the technical field of electric power equipment, in particular to a bench type transformer lead wire assembly device.
背景技术Background technique
台架式变压器引接线安装时,需要对原料电缆进行剪断及弯曲操作,剪断后的电缆完成后,在两股电缆之间设置双线夹,从而实现对弯曲后的两股电缆的固定。传统操作时,一名操作人员通过目测或者皮尺测量的方式,截取设定长度的电缆,另外一名操作人员手持剪线钳将电缆剪断,剪断后的电缆通过人工弯曲的方式将一根电缆合并成两股电缆,并且将双线夹夹持在两股电缆上,由于电缆本身的材质硬度极大,人工弯曲的方式十分考验作业人员的臂力,上述操作方式不仅造成现场施工时材料浪费严重和施工工艺标准不统一,而且严重影响了配网标准化建设工作的有序推进。When installing the lead wires of the bench-type transformer, it is necessary to cut and bend the raw cables. After the cut cables are completed, a double-wire clamp is set between the two cables to fix the two cables after bending. In traditional operation, one operator cuts the cable with a set length by visual inspection or measuring with a tape measure, and the other operator cuts the cable with a wire cutter, and the cut cable is combined with one cable by manual bending. into two cables, and clamp the double wire clamps on the two cables, because the material of the cable itself is extremely hard, the way of manual bending is a test of the operator's arm strength, the above operation method not only causes serious waste of materials during on-site construction and The construction process standards are not uniform, and have seriously affected the orderly advancement of distribution network standardization construction.
实用新型内容Utility model content
本实用新型的目的就是提供一种台架式变压器引接线装配装置,能够有效提高操作的便捷化,确保台架式变压器引接线的装配满足标准。The purpose of this utility model is to provide a bench-type transformer lead wire assembly device, which can effectively improve the convenience of operation and ensure that the assembly of the bench-type transformer lead wires meets the standards.
为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:
台架式变压器引接线装配装置,包括工作台,所述工作台上设置多组用于夹持电缆的夹具,所述工作台的旁侧还设置有电缆剪线机构,所述电缆剪线机构的进料端设置有用于测量电缆长度的长度测量单元,所述工作台上还设置有弯线器,所述弯线器至少包括两个夹持辊,所述两个夹持辊辊芯竖直且平行间隔布置,两个夹持辊位于待弯曲电缆的两侧且辊芯间距可调。The bench-type transformer lead wire assembly device includes a workbench on which multiple sets of clamps for clamping cables are arranged, and a cable trimming mechanism is also arranged on the side of the workbench, and the cable trimming mechanism The feeding end of the feed end is provided with a length measuring unit for measuring the length of the cable, and a wire bender is also provided on the workbench, and the wire bender includes at least two pinch rollers, and the roller cores of the two pinch rollers are vertical Arranged straight and parallel at intervals, two clamping rollers are located on both sides of the cable to be bent and the distance between the roller cores is adjustable.
本实用新型还存在以下特征:The utility model also has the following features:
所述弯线器还包括绕线辊,所述绕线辊与夹持辊平行,所述绕线辊位于两个夹持辊的辊芯连线的中点上方布置。The wire bender also includes a winding roller parallel to the pinch roller, and the winding roller is arranged above the midpoint of the line connecting the cores of the two pinch rollers.
所述工作台上设置有第一、第二条形孔,所述第一、第二条形孔交叉布置成“十”字形,所述两个夹持辊的一端设置有滑轴滑动设置在第一条形孔内,所述绕线辊的一端设置有轴设置在第二条形孔的一端,所述两个夹持辊一端的滑轴分别设置有转臂,所述转臂转动式设置在支撑板上。The workbench is provided with first and second strip-shaped holes, and the first and second strip-shaped holes are intersected to form a "ten" shape. One end of the two clamping rollers is provided with a sliding shaft slidingly arranged on the In the first strip-shaped hole, one end of the winding roller is provided with a shaft arranged at one end of the second strip-shaped hole, and the sliding shafts at one end of the two clamping rollers are respectively provided with rotating arms. set on the support plate.
所述工作台上还设置有弧形挡板,所述弧形挡板位于绕线辊的旁侧设置。An arc-shaped baffle is also arranged on the workbench, and the arc-shaped baffle is arranged beside the winding roller.
所述夹具包括立柱布置在工作台上的立柱,所述立柱的上端设置有快夹,所述快夹的夹臂上设置有上夹块,所述立柱上设置有下夹块,快夹的夹臂驱动上夹块与下夹块靠近或远离。The clamp includes a column arranged on the workbench, the upper end of the column is provided with a quick clamp, the clamp arm of the quick clamp is provided with an upper clamp block, and the column is provided with a lower clamp block, the quick clamp The clamping arm drives the upper clamping block and the lower clamping block to approach or move away from each other.
所述上夹块与下夹块的贴合面分别设置有弧形槽,所述上夹块与下夹块的弧形槽之间构成电缆通过的通孔。The laminating surfaces of the upper clamping block and the lower clamping block are respectively provided with arc-shaped grooves, and the through-holes for cables are formed between the arc-shaped grooves of the upper clamping block and the lower clamping block.
所述电缆剪线机构的出料端设置有线缆牵引辊。The discharge end of the cable trimming mechanism is provided with a cable traction roller.
与现有技术相比,本实用新型具备的技术效果为:上述电缆剪线机构将标准长度的电缆剪断,并且利用工作台上的弯线器实施对电缆的弯曲,利用夹具将弯曲后的电缆夹紧,从而方便将双线夹固定在电缆上,从而实现对电缆的固定,该装置装置能够有效提高操作的便捷化,确保台架式变压器引接线的装配满足标准。Compared with the prior art, the utility model has the following technical effects: the above-mentioned cable cutting mechanism cuts the cable of standard length, and uses the wire bender on the workbench to bend the cable, and uses the clamp to bend the cable Clamping, so as to facilitate the fixing of the double wire clamp on the cable, so as to realize the fixing of the cable. This device can effectively improve the convenience of operation and ensure that the assembly of the lead wire of the bench-type transformer meets the standard.
附图说明Description of drawings
图1是台架式变压器引接线装配装置的结构示意图;Fig. 1 is a structural schematic diagram of a bench type transformer lead wire assembly device;
图2是工作台、夹具以及弯线器的俯视图;Fig. 2 is the plan view of workbench, fixture and wire bender;
图3和图4是弯线器实施弯线作业的两种状态示意图;Figure 3 and Figure 4 are schematic diagrams of two states of the wire bender performing the wire bending operation;
图5是弯线器的俯视图;Figure 5 is a top view of the wire bender;
图6是夹具的主视图。Fig. 6 is a front view of the jig.
具体实施方式Detailed ways
结合图1至图6,对本实用新型作进一步地说明:In conjunction with Fig. 1 to Fig. 6, the utility model is described further:
台架式变压器引接线装配装置,包括工作台10,所述工作台10上设置多组用于夹持电缆的夹具20,所述工作台10的旁侧还设置有电缆剪线机构30,所述电缆剪线机构30的进料端设置有用于测量电缆长度的长度测量单元,所述工作台10上还设置有弯线器40,所述弯线器40至少包括两个夹持辊41,所述两个夹持辊41辊芯竖直且平行间隔布置,两个夹持辊41位于待弯曲电缆的两侧且辊芯间距可调;The bench-type transformer lead wire assembly device includes a workbench 10 on which multiple sets of clamps 20 for clamping cables are arranged. The feeding end of the cable cutting mechanism 30 is provided with a length measuring unit for measuring the length of the cable, and the workbench 10 is also provided with a wire bender 40, and the wire bender 40 includes at least two clamping rollers 41, The cores of the two clamping rollers 41 are arranged vertically and in parallel at intervals, the two clamping rollers 41 are located on both sides of the cable to be bent and the distance between the cores is adjustable;
结合图1所示,上述电缆剪线机构30将标准长度的电缆剪断,并且利用工作台10上的弯线器40实施对电缆的弯曲,利用夹具20将弯曲后的电缆夹紧,从而方便将双线夹固定在电缆上,从而实现对电缆的固定,该装置装置能够有效提高操作的便捷化,确保台架式变压器引接线的装配满足标准。As shown in FIG. 1, the above-mentioned cable cutting mechanism 30 cuts the cable of standard length, and uses the wire bender 40 on the workbench 10 to bend the cable, and uses the clamp 20 to clamp the bent cable, so that it is convenient to The double wire clamp is fixed on the cable, so as to realize the fixing of the cable. This device can effectively improve the convenience of operation and ensure that the assembly of the lead wire of the bench-type transformer meets the standard.
作为本实用新型的优选方案,结合图2至图5所示,所述弯线器40还包括绕线辊42,所述绕线辊42与夹持辊41平行,所述绕线辊42位于两个夹持辊41的辊芯连线的中点上方布置。As a preferred solution of the present utility model, as shown in FIG. 2 to FIG. 5, the wire bender 40 also includes a winding roller 42, the winding roller 42 is parallel to the pinch roller 41, and the winding roller 42 is located at The two pinch rollers 41 are arranged above the midpoint of the line connecting the roller cores.
进一步地,所述工作台10上设置有第一、第二条形孔11、12,所述第一、第二条形孔11、12交叉布置成“十”字形,所述两个夹持辊41的一端设置有滑轴滑动设置在第一条形孔11内,所述绕线辊42的一端设置有轴设置在第二条形孔12的一端,所述两个夹持辊41一端的滑轴分别设置有转臂43,所述转臂43转动式设置在支撑板44上;Further, first and second strip-shaped holes 11 and 12 are arranged on the workbench 10, and the first and second strip-shaped holes 11 and 12 are arranged crosswise in the shape of a "cross", and the two clamping One end of the roller 41 is provided with a sliding shaft slidingly arranged in the first strip hole 11, one end of the winding roller 42 is provided with a shaft arranged at one end of the second strip hole 12, and one end of the two clamping rollers 41 The sliding shafts are respectively provided with rotating arms 43, and the rotating arms 43 are rotatably arranged on the support plate 44;
上述的转臂43转动,能够使得两个夹持辊41位于第一条形孔11内滑动,并且相互靠近或远离,从而方便实现对电缆的弯曲。The rotation of the rotating arm 43 can make the two clamping rollers 41 slide in the first bar-shaped hole 11 and approach or move away from each other, so as to facilitate the bending of the cable.
为避免弯曲时,电缆的随意移位,所述工作台10上还设置有弧形挡板13,所述弧形挡板13位于绕线辊42的旁侧设置。In order to avoid the random displacement of the cables during bending, an arc-shaped baffle 13 is also provided on the workbench 10 , and the arc-shaped baffle 13 is arranged beside the winding roller 42 .
具体地,所述夹具20包括立柱布置在工作台10上的立柱21,所述立柱21的上端设置有快夹22,所述快夹22的夹臂上设置有上夹块23,所述立柱21上设置有下夹块24,快夹22的夹臂驱动上夹块23与下夹块24靠近或远离。Specifically, the clamp 20 includes a column 21 arranged on the workbench 10, the upper end of the column 21 is provided with a quick clamp 22, and the clamp arm of the quick clamp 22 is provided with an upper clamp block 23, and the column 21 is provided with a lower clamping block 24, and the clamping arm of the quick clamp 22 drives the upper clamping block 23 and the lower clamping block 24 to approach or move away.
具体地,结合图6所示,所述上夹块23与下夹块24的贴合面分别设置有弧形槽,所述上夹块23与下夹块24的弧形槽之间构成电缆通过的通孔。Specifically, as shown in FIG. 6 , arc-shaped grooves are respectively provided on the bonding surfaces of the upper clamping block 23 and the lower clamping block 24 , and a cable is formed between the arc-shaped grooves of the upper clamping block 23 and the lower clamping block 24 . through vias.
为实现对剪断后电缆的顺利导送,所述电缆剪线机构30的出料端设置有线缆牵引辊50。In order to realize the smooth guiding of the cut cable, the discharge end of the cable cutting mechanism 30 is provided with a cable pulling roller 50 .
下面简单介绍台架式变压器引接线装配装配方法,该方法采用的上述的台架式变压器引接线装配装置,包括如下步骤,The following is a brief introduction to the assembly method of the bench-type transformer lead wires. The method adopts the above-mentioned bench-type transformer lead wire assembly device, including the following steps,
A、将电缆导送至电缆剪线机构30内,利用电缆剪线机构30的进料端设置的长度测量单元测量导入电缆剪线机构30的电缆长度,当导入电缆剪线机构30的电缆长度满足要求时,电缆剪线机构30启动将电缆切断,并导送至线缆牵引辊50内,利用线缆牵引辊50将剪断的电缆导送至弯线器40上;A, lead the cable into the cable trimming mechanism 30, utilize the length measuring unit that the feeding end of the cable trimming mechanism 30 is provided with to measure the cable length leading into the cable trimming mechanism 30, when the cable length of the importing cable trimming mechanism 30 When the requirements are met, the cable cutting mechanism 30 starts to cut off the cable, and guides it to the cable traction roller 50, and uses the cable traction roller 50 to guide the cut cable to the wire bender 40;
B、将电缆的绕制在弯线器40的绕线辊42上,使得弯线器40的两个夹持辊41处在电缆的两侧,手持转臂43,并且使得两个转臂43之间靠近,使得两个夹持辊41位于第一条形孔11内滑动并靠近;B. Wind the cable on the winding roller 42 of the wire bender 40, so that the two clamping rollers 41 of the wire bender 40 are on both sides of the cable, hold the rotating arm 43, and make the two rotating arms 43 Close between, so that the two clamping rollers 41 are located in the first bar-shaped hole 11 to slide and close;
C、将弯曲后的电缆两端分别放置在夹具20的上夹块23与下夹块24之间,启动快夹22,使得上夹块23与下夹块24靠近,实现对电缆的夹紧;C. Place the two ends of the bent cable between the upper clamping block 23 and the lower clamping block 24 of the clamp 20, start the quick clamp 22, so that the upper clamping block 23 and the lower clamping block 24 are close to realize the clamping of the cable ;
D、将双线夹固定在电缆上,装配完毕后,松开快夹22,使得上夹块23与下夹块24分离,实现对电缆的松开。D. Fix the double clamp on the cable. After the assembly is completed, loosen the quick clamp 22 so that the upper clamping block 23 and the lower clamping block 24 are separated to realize the release of the cable.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
Claims (7)
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| CN107993827A (en) * | 2017-11-28 | 2018-05-04 | 国家电网公司 | Bench type transformer lead wire assembles device and the lead wire assembly method |
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| CN107993827A (en) * | 2017-11-28 | 2018-05-04 | 国家电网公司 | Bench type transformer lead wire assembles device and the lead wire assembly method |
| CN107993827B (en) * | 2017-11-28 | 2024-03-01 | 国家电网公司 | Bench type transformer lead wire assembly device and lead wire assembly method |
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