CN207421826U - LED energy-saving bulbs heat dissipation support base and the LED light with the heat dissipation support base - Google Patents
LED energy-saving bulbs heat dissipation support base and the LED light with the heat dissipation support base Download PDFInfo
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Abstract
本实用新型公开了一种LED节能灯泡散热支撑座及带有该散热支撑座的LED灯,该散热支撑座包括塔顶(1)、塔柱(2)和塔座(3),所述塔柱(2)设置于所述塔顶(1)和所述塔座(3)之间;所述塔顶(1)、所述塔柱(2)和所述塔座(3)由压铸铝合金制成。本实用新型所提供的散热支撑座具有的有益效果是:提高了散热效果,增大了散热面积,有效地解决了因散热效果差而导致LED等寿命短及节能效果;有利于反光,提高了光照强度。所提供的LED灯具有的有益效果是:散热性能,光照强,且寿命长,节能性能好。
The utility model discloses a heat dissipation support seat for an LED energy-saving light bulb and an LED lamp with the heat dissipation support seat. The heat dissipation support seat comprises a tower top (1), a tower column (2) and a tower base (3). The column (2) is arranged between the tower top (1) and the tower base (3); the tower top (1), the tower column (2) and the tower base (3) are made of die-cast aluminum Alloy. The beneficial effects of the heat dissipation support seat provided by the utility model are: the heat dissipation effect is improved, the heat dissipation area is increased, and the short life of the LED and the energy-saving effect caused by the poor heat dissipation effect are effectively solved; light intensity. The provided LED lamp has the beneficial effects of heat dissipation performance, strong illumination, long service life and good energy-saving performance.
Description
技术领域technical field
本实用新型涉及一种散热支撑座和一种LED灯,尤其是涉及一种LED节能灯泡散热支撑座及带有该散热支撑座的LED灯。The utility model relates to a heat dissipation support seat and an LED lamp, in particular to a heat dissipation support seat for an LED energy-saving bulb and an LED lamp with the heat dissipation support seat.
背景技术Background technique
具有关文件显示,2014年全年中国LED行业总产值规模为3445亿元,同比增长30.6%.其中,上游芯片产值120亿元,中游封装产值568亿元,下游应用产值2757亿元,LED产业链企业数量超过2万家。According to relevant documents, the total output value of China's LED industry in 2014 was 344.5 billion yuan, a year-on-year increase of 30.6%. Among them, the output value of upstream chips was 12 billion yuan, the output value of midstream packaging was 56.8 billion yuan, and the output value of downstream applications was 275.7 billion yuan. The number of chain enterprises exceeds 20,000.
2015年中国LED照明产品出口约为255亿美元,同比增长45%,2010-2015年年均增长52%.在中国LED照明产品出口规模基数增大和全球经济增长趋缓的形势下,未来整体出口增速将有所回落,预计2015~2020年年均增长速度为32%,2020年中国LED照明产品出口规模将突破千亿美元。In 2015, the export of LED lighting products in China was about 25.5 billion US dollars, an increase of 45% year-on-year, and the average annual growth rate was 52% in 2010-2015. Under the situation that the export scale of China's LED lighting products has increased and the global economic growth has slowed down, the future overall export The growth rate will drop, and it is estimated that the average annual growth rate will be 32% from 2015 to 2020. In 2020, the export scale of China's LED lighting products will exceed 100 billion US dollars.
在应对气候变暖方面,中国将节能减排贯彻于整个"十三五"规划中,LED照明以其显著的节能效果必将受到各级政府及市场的重视。In response to climate warming, China has implemented energy conservation and emission reduction in the entire "Thirteenth Five-Year Plan". LED lighting will definitely be valued by governments at all levels and the market for its remarkable energy-saving effects.
但目前市场上的LED灯因散热效果差导致寿命短、节能差。However, the LED lamps currently on the market have short lifespan and poor energy saving due to poor heat dissipation.
实用新型内容Utility model content
为了解决现有LED灯因散热效果差而导致寿命短、节能差的问题,本实用新型的目的在于提供一种散热性能好的LED节能灯泡散热支撑座。In order to solve the problems of short life and poor energy saving of existing LED lamps due to poor heat dissipation effect, the purpose of the utility model is to provide a heat dissipation support seat for LED energy-saving light bulbs with good heat dissipation performance.
此外,本实用新型的另一个目的则是提供一种散热效果好的LED灯。In addition, another purpose of the utility model is to provide an LED lamp with good heat dissipation effect.
为了实现本实用新型的第一个目的,所提供的LED节能灯泡散热支撑座包括塔顶、塔柱和塔座,所述塔柱设置于所述塔顶和所述塔座之间;所述塔顶、所述塔柱和所述塔座由压铸铝合金制成。In order to achieve the first purpose of the utility model, the provided LED energy-saving light bulb heat dissipation support seat includes a tower top, a tower column and a tower base, and the tower column is arranged between the tower top and the tower base; The tower top, the tower column and the tower base are made of die-casting aluminum alloy.
本申请所提供的散热支撑座采用压铸铝合金支撑,因其导热率为96.2W/m.k,是塑料的500~600倍,钢铁的2倍,玻璃的100倍;因此采用压铸铝合金制成本申请所提供的散热支撑座,有效地了提高了散热效果,将其安装于LED灯中,能够快速将LED光源板工作时所产生的热量快速散去,避免了灯体内出现温度过高的情况。此外,采用塔形结构,增大了散热面积,更进一步使LED光源板工作时所产生的热量能够快速散去。有效地解决了因散热效果差而导致LED等寿命短及节能效果。The heat dissipation support seat provided in this application is supported by die-casting aluminum alloy, because its thermal conductivity is 96.2W/m.k, which is 500-600 times that of plastic, 2 times that of steel, and 100 times that of glass; therefore, it is made of die-casting aluminum alloy. The heat dissipation support seat provided by the application effectively improves the heat dissipation effect. Installing it in the LED lamp can quickly dissipate the heat generated by the LED light source board when it is working, and avoid the situation of excessive temperature in the lamp body . In addition, the tower structure is adopted to increase the heat dissipation area, further enabling the heat generated by the LED light source board to dissipate quickly. Effectively solve the short life and energy saving effect of LEDs caused by poor heat dissipation.
进一步的,所述塔座上设置有储胶槽、穿线孔和卡槽。设置储胶槽有利于支撑座的安装;穿线孔便于导线的走线;卡槽的设置便支撑座与塑料内支架卡扣连接。Further, the tower base is provided with a glue storage tank, a threading hole and a card slot. The setting of the rubber storage tank is beneficial to the installation of the support seat; the threading hole is convenient for the wiring of the wire; the setting of the card slot facilitates the buckle connection between the support seat and the plastic inner bracket.
进一步的,所述塔顶、所述塔柱和所述塔座的表面为光亮面。有利于反光,将该散热支撑座安装于LED灯体中,由于其整体为光亮面,能够有效地将LED光源板所发射出的光反射出去,提高了光照强度。Further, the surfaces of the tower top, the tower column and the tower base are bright surfaces. It is beneficial to reflect light, and the heat dissipation support seat is installed in the LED lamp body. Since the whole is a bright surface, it can effectively reflect the light emitted by the LED light source board and improve the light intensity.
为了实现本实用新型的第二个目的,在此所提供的LED灯包括灯罩、LED光源板、散热支撑座、塑料内支架、塑料外壳和导电螺旋体;所述LED光源板安装于所述散热支撑座顶端,所述灯罩罩于所述LED光源板上,所述塑料内支架安装于所述散热支撑座的底部,所述塑料外壳套装于所述塑料内支架外,所述导电螺旋体安装于所述塑料外壳的底表面;所述散热支撑座为本实用新型第一个目的所提供的散热支撑座。In order to achieve the second purpose of the present utility model, the LED lamp provided here includes a lampshade, an LED light source board, a heat dissipation support seat, a plastic inner bracket, a plastic shell and a conductive spiral body; the LED light source board is installed on the heat dissipation support The top of the seat, the lampshade is covered on the LED light source board, the plastic inner bracket is installed on the bottom of the heat dissipation support seat, the plastic shell is set outside the plastic inner bracket, and the conductive spiral is installed on the The bottom surface of the plastic shell; the heat dissipation support seat is the heat dissipation support seat provided by the first purpose of the utility model.
本申请所提供的LED灯具有较好的散热性能,光照强,且寿命长,节能性能好。The LED lamp provided by the application has better heat dissipation performance, strong illumination, long service life and good energy-saving performance.
本实用新型所提供的散热支撑座具有的有益效果是:提高了散热效果,增大了散热面积,有效地解决了因散热效果差而导致LED等寿命短及节能效果;有利于反光,提高了光照强度。The beneficial effects of the heat dissipation support seat provided by the utility model are: the heat dissipation effect is improved, the heat dissipation area is increased, and the short life of the LED and the energy-saving effect caused by the poor heat dissipation effect are effectively solved; light intensity.
所提供的LED灯具有的有益效果是:散热性能,光照强,且寿命长,节能性能好。The provided LED lamp has the beneficial effects of heat dissipation performance, strong illumination, long service life and good energy-saving performance.
附图说明Description of drawings
图1为本实用新型所提供的散热支撑座的结构示意图;Fig. 1 is the structural representation of the heat dissipation support seat provided by the utility model;
图2为本实用新型所提供的散热支撑座的仰视图;Fig. 2 is the bottom view of the heat dissipation support seat provided by the utility model;
图3为本实用新型所提供的LED灯的爆炸图;Fig. 3 is the explosion diagram of the LED lamp provided by the utility model;
图4为本实用新型所提供的LED灯的结构示意图;Fig. 4 is the structural representation of the LED lamp provided by the utility model;
图中:1-塔顶,2-塔柱,3-塔座,4-储胶槽,5-穿线孔,6-卡槽,7-灯罩,8-LED光源板,9-散热支撑座,10-塑料内支架,11-塑料外壳,12-导电螺纹体,13-触点。In the figure: 1-tower top, 2-tower column, 3-tower base, 4-glue storage tank, 5-threading hole, 6-card slot, 7-lampshade, 8-LED light source board, 9-radiation support seat, 10-plastic inner bracket, 11-plastic shell, 12-conductive screw body, 13-contact.
具体实施方式Detailed ways
为了更好地对本实用新型的技术方案进行说明,在此结合附图和具体实施方式作进一步的说明。In order to better describe the technical solution of the present utility model, further description will be made here in conjunction with the accompanying drawings and specific implementation methods.
本实用新型所提供的LED节能灯泡散热支撑座可以用于现有的任何一款LED灯泡中,该散热支撑座具有较好的散热效果,将其安装于现有的LED灯泡中能够有效地提高LED灯泡的散热效果,从而延长LED灯泡的使用寿命,且提高LED灯的节能效果。The LED energy-saving light bulb heat dissipation support seat provided by the utility model can be used in any existing LED light bulb, and the heat dissipation support seat has a good heat dissipation effect, and it can effectively improve The heat dissipation effect of the LED light bulb can prolong the service life of the LED light bulb and improve the energy-saving effect of the LED light bulb.
该散热支撑座的结构如图1和2所示,包括了塔顶1、塔柱2和塔座3,整个支撑座呈塔形;其中,塔柱2设置于塔顶1和塔座3之间;塔顶1用于支撑LED光源板,即LED光源板安装于塔顶1的上表面上;而塔座3则是用于连接LED灯泡辅助装置的,如支架,外壳,导电螺旋体等。The structure of the heat dissipation support seat is shown in Figures 1 and 2, including a tower top 1, a tower column 2 and a tower base 3, and the entire support base is tower-shaped; wherein, the tower column 2 is arranged between the tower top 1 and the tower base 3 The tower top 1 is used to support the LED light source board, that is, the LED light source board is installed on the upper surface of the tower top 1; and the tower base 3 is used to connect the LED light bulb auxiliary devices, such as brackets, shells, conductive spirals, etc.
此处,所记载的塔顶1、塔柱2和塔座3可以采用任何一种导热性能好的材料制成,如铝、塑料或者钢,但最好采用压铸铝合金制成。Here, the tower top 1 , tower column 2 and tower base 3 can be made of any material with good thermal conductivity, such as aluminum, plastic or steel, but are preferably made of die-cast aluminum alloy.
本申请所提供的塔座3上还设置有储存多余的硅胶的储胶槽4,用于LED光源板线穿过与导电螺旋体连接的穿线孔5,以及用于定位的卡槽6。The tower base 3 provided in this application is also provided with a glue storage tank 4 for storing excess silica gel, a threading hole 5 for the LED light source board wire to pass through the connection with the conductive spiral body, and a slot 6 for positioning.
其中储胶槽4为一环形;穿线孔5则根据具体情况设置个数,在此本实施方式设置为两个,其端口可以是正方形、长方形、或者圆形,但最好为倒角结构或圆角结构,防止穿线孔5口尖角割破光源线的胶皮。Wherein the glue storage tank 4 is a ring; the number of the threading holes 5 is set according to the specific situation, and this embodiment is set to two, and its port can be square, rectangular, or circular, but it is preferably a chamfered structure or The rounded corner structure prevents the sharp corners of the threading hole 5 from cutting the rubber of the light source line.
卡槽6可以根据具体情况设置个数,本实施方式中将其设置为3个,该三个卡槽可以是均分布于塔座3上,也可以是不规则任意分布于塔座3上。The number of draw-in slots 6 can be set according to specific conditions. In this embodiment, there are three draw-in slots. The three draw-in slots can be evenly distributed on the tower base 3, or irregularly and arbitrarily distributed on the tower base 3.
在此所记载的塔顶1、塔柱2和塔座3的表面可以是粗糙面,也可以是光滑面的面,本实施方式采用的则是光亮面,具体的塔顶1的表面粗糙度为Ra0.8以下,平面度0.05,不能有气孔,平面边缘不能有任何倒角(有倒角会降低LED光源板与塔顶平面1的接触面积,影响整体散热),并且不能有任何凸起平面的毛刺(凸起的毛刺使LED光源板不能与塔顶平面1完全接触,同样影响散热,但毛刺可以翻到平面下面);塔柱2的表面以及塔座3的上表面的粗糙度为Ra1.6以下,便于反射光线。The surface of tower top 1, tower column 2 and tower base 3 described here can be rough surface, also can be the surface of smooth surface, what this embodiment adopts is bright surface, the concrete surface roughness of tower top 1 Ra0.8 or less, flatness 0.05, no air holes, no chamfers on the edge of the plane (chamfers will reduce the contact area between the LED light source board and the top plane 1 of the tower, affecting the overall heat dissipation), and no protrusions Planar burrs (protruding burrs prevent the LED light source board from being in full contact with the top plane 1 of the tower, which also affects heat dissipation, but the burrs can be turned under the plane); the roughness of the surface of the tower column 2 and the upper surface of the tower base 3 is Below Ra1.6, it is easy to reflect light.
在安装本申请所提供的散热装置时,需根据具体的LED灯泡结构而采用不同的安装方式,在此本实施方式以一种结构为例说明其安装方式,包含本申请所提的散热支撑座的LED灯包括了本申请所记载的散热支撑座9,在该散热支撑座9的塔顶1的上表面上安装LED光源板8(该光源板上既包括LED灯,又包括LED灯驱动电路),在LED光源板8上罩上灯罩7,用于罩住LED光源板的灯罩7,该LED灯还包括依次由内向外套装于散热支撑座9上的塑料内支架10、和塑料外壳11;此外,该LED还包括了导电螺旋体12(该导电螺旋体12为金属材料制成,其上设置于金属触点13),该导电螺旋体12安装于塑料外壳11的底表面,如图3和4所示。LED光源板8通过LED光源板线穿过设置于塔座3上穿线孔5与导电螺旋体12上的金属触点13连接。When installing the heat dissipation device provided by this application, different installation methods need to be adopted according to the specific structure of the LED light bulb. Here, this embodiment uses a structure as an example to illustrate its installation method, including the heat dissipation support seat mentioned in this application. The LED lamp includes the heat dissipation support seat 9 described in the application, and the LED light source board 8 is installed on the upper surface of the tower top 1 of the heat dissipation support seat 9 (the light source board not only includes the LED lamp, but also includes the LED lamp drive circuit. ), cover the lampshade 7 on the LED light source board 8, for covering the lampshade 7 of the LED light source board, the LED lamp also includes a plastic inner bracket 10 and a plastic shell 11 that are sequentially set on the heat dissipation support seat 9 from inside to outside ; In addition, the LED also includes a conductive helix 12 (the conductive helix 12 is made of metal material, and is arranged on the metal contact 13), and the conductive helix 12 is installed on the bottom surface of the plastic casing 11, as shown in Figures 3 and 4 shown. The LED light source board 8 is connected to the metal contact 13 on the conductive spiral 12 through the LED light source board wire through the threading hole 5 provided on the tower base 3 .
其中散热支撑座9与塑料内支架10之间可以是冲压连接、过盈连接或者是卡扣连接,当采用卡扣连接方式进行连接时,散热支撑座9的塔座3上设置卡槽,相应地塑料内支架10上则设置相匹配的凸齿,使两者之间形成卡扣连接;而散热支撑座9与塑料外壳11之间可以是过盈连接,也可以是通过硅胶实现粘合连接,当采用硅胶粘接时,散热支撑座9的塔座3上设置储胶槽,过多的硅胶会留在储胶内。Among them, the heat dissipation support seat 9 and the plastic inner bracket 10 can be connected by stamping, interference connection or buckle connection. Matching protruding teeth are set on the ground plastic inner bracket 10 to form a snap-fit connection between the two; and the heat dissipation support seat 9 and the plastic shell 11 can be connected by interference, or can be glued and connected by silica gel. , when adopting silica gel bonding, glue storage groove is set on the tower base 3 of cooling support base 9, and too much silica gel will stay in the glue storage.
采用卡扣连接方式能够避免散热支撑座与整个灯体不在一个中心的情况。The buckle connection method can avoid the situation that the cooling support seat and the whole lamp body are not in the same center.
组装好的LED灯安装于与导电螺旋体12相匹配的灯头上,导电螺旋体12上的触点13与灯头内的触点接通,当控制开关开启时则使LED灯接通电源,LED光源板8上的驱动电路驱动LED灯发光。The assembled LED lamp is installed on the lamp cap that matches the conductive spiral body 12, and the contact 13 on the conductive spiral body 12 is connected with the contact in the lamp cap. When the control switch is turned on, the LED lamp is powered on, and the LED light source board The drive circuit on 8 drives the LED light to emit light.
除了以上本实施方式中所提供的LED灯结构外,本申请所提供的散热支撑座还可以适用于任何其它LED灯中,其均具有很好地散热效果。In addition to the above LED lamp structure provided in this embodiment, the heat dissipation support seat provided in this application can also be applied to any other LED lamps, all of which have a good heat dissipation effect.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步说明,不能认定,不能认定本实用新型具体实施方式只局限于上述说明。对于本实用新型所属技术领域的普通技术人员来说、在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型保护范围。The above content is a further description of the utility model in conjunction with specific preferred embodiments, and cannot be identified, and it cannot be determined that the specific embodiments of the utility model are only limited to the above descriptions. For those of ordinary skill in the technical field to which the utility model belongs, on the premise of not departing from the concept of the utility model, some simple deduction or replacement can also be made, which should be regarded as belonging to the protection scope of the utility model.
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| CN107676642A (en) * | 2017-10-19 | 2018-02-09 | 上海普锐赛司实业有限公司 | LED energy-saving bulbs radiating support base and the LED with the radiating support base |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107676642A (en) * | 2017-10-19 | 2018-02-09 | 上海普锐赛司实业有限公司 | LED energy-saving bulbs radiating support base and the LED with the radiating support base |
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Granted publication date: 20180529 |