CN207413343U - Vertical type ring mould granulator - Google Patents
Vertical type ring mould granulator Download PDFInfo
- Publication number
- CN207413343U CN207413343U CN201721069470.9U CN201721069470U CN207413343U CN 207413343 U CN207413343 U CN 207413343U CN 201721069470 U CN201721069470 U CN 201721069470U CN 207413343 U CN207413343 U CN 207413343U
- Authority
- CN
- China
- Prior art keywords
- vertical type
- raw material
- pressure roller
- type ring
- ring mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000002994 raw material Substances 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims abstract description 11
- 238000005453 pelletization Methods 0.000 claims abstract description 10
- 238000007670 refining Methods 0.000 claims abstract description 10
- 230000033001 locomotion Effects 0.000 claims abstract description 5
- 238000013519 translation Methods 0.000 claims abstract description 3
- 238000001816 cooling Methods 0.000 claims description 11
- 230000001050 lubricating effect Effects 0.000 claims description 11
- 239000003921 oil Substances 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 239000010730 cutting oil Substances 0.000 claims description 2
- 238000013461 design Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000006870 function Effects 0.000 claims 1
- 239000004519 grease Substances 0.000 claims 1
- 239000011799 hole material Substances 0.000 claims 1
- 238000005461 lubrication Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 230000008450 motivation Effects 0.000 claims 1
- 239000003337 fertilizer Substances 0.000 abstract description 12
- 210000003608 fece Anatomy 0.000 abstract description 10
- 244000144972 livestock Species 0.000 abstract description 10
- 244000144977 poultry Species 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 9
- 239000003895 organic fertilizer Substances 0.000 abstract description 7
- 238000009826 distribution Methods 0.000 abstract description 4
- 230000008859 change Effects 0.000 abstract description 2
- 239000008187 granular material Substances 0.000 abstract 1
- 238000005469 granulation Methods 0.000 description 8
- 230000003179 granulation Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000002154 agricultural waste Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 230000001717 pathogenic effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
Landscapes
- Fertilizers (AREA)
Abstract
Vertical type ring mould granulator, for carrying out a kind of pelletizing forming for the powdery organic fertilizer that the machine of pelletizing forming processing more particularly to feces of livestock and poultry are formed after Fertilizer Transformed is handled to powder raw material.Pelletization uses annular template, and annular template and pressure roller group use vertical installation, powder raw material is fed from the feed inlet directly over machine, after automatic refining head cover, powder is uniformly fallen between ring moulds and the pressure roller of vertical installation, motor is delivered power to by V belt translation, tooth transmission and twin shaft combining structure on vertical type ring mould, ring moulds band dynamic pressure roller movement is squeezed distribution powder raw material therein, its die hole by annular template is forced, forms the granular material with some strength and density.The utilization rate of organic fertilizer and mobility and convenience in transport can be effectively improved by the physical behavior for processing feed change.
Description
Technical field
The utility model is used to pass through Fertilizer Transformed to the pelletizing forming processing of powder raw material more particularly to a kind of feces of livestock and poultry
The pelletizing forming of the powdery organic fertilizer formed after processing, can effectively improve organic fertilizer utilization rate and mobility, reduce transport into
This vertical type ring mould granulator.
Background technology
In recent years, livestock and poultry cultivation scale in China's constantly expands, its feeding pattern gradually from household scatter-feed formula to scale,
The transformation of specialized aquaculture model, and progressed into a production steady development, quality steadily improves, integrated production capacity not
The new stage of disconnected enhancing.Also increasing considerably with discarded object yield while livestock and poultry breeding industry rapidly develops, especially
It is feces of livestock and poultry.Substantial amounts of feces of livestock and poultry storage can occupy many soils, can also be because of smell the problems such as pollute ambient enviroment and
Water source, and then influence the production and living of the periphery masses.Contain substantial amounts of nitrogen, phosphorus, suspended matter and pathogenic factor in feces of livestock and poultry.If
Be directly discharged to without processing in agricultural land soil, crop can be made to be polluted by pest and disease damage and weeds, so influence crop yield and
Soil texture.But livestock and poultry feces are also huge resources bank simultaneously.Because wherein containing abundant organic and inorganic nutrient substance,
It is all significant to plant growth, agricultural output, improvement soil, culture fertility etc..Fertilizer Transformed working process is animal dung
Just the important way that recycling recycles is to realize Virtual production, and the important channel of market-oriented management has wide application
Prospect.
At present, become powdering organic fertilizer after the processing of well known feces of livestock and poultry Fertilizer Transformed, the powdered fertilizer overwhelming majority not into
Row pelletizing forming is processed, but is directly spread to field application, and there are problems in implementation process:
Problem one:It is mostly powdery or irregular small bulk after feces of livestock and poultry and the processing of agricultural wastes Fertilizer Transformed, flows
Property is very poor, can not meet the requirement of current agricultural machinery type farming equipment, be unfavorable for fertilizer applicator large area operation.By fertilizer
Change processing is realized innoxious and stabilized substantially, but reaches market commercialisation requirement, application effect and use not yet
Scope still has certain limitation.
Problem two:Fertilizer Transformed processing procedure is uncontrollable, and so that decomposed uneven, physical property is irregular, when powdery organic fertilizer is in field
Between when applying, and can not accomplish being uniformly distributed for amount of application, this may cause fertilizer damage, and burn seedlings occurs and burns leaf phenomenon.
Problem three is that powder leakage and airborne dust are be easy to cause during production and transportation, organic nutrient substance volatilization, dust
The problems such as pollution.
The above problem can be solved by ring moulds or flat-die facility for granulating.The ring die pelletizing equipment of present feed industry,
Feature is all the horizontal installation of ring moulds.It is horizontal installation just determine feed in the horizontal direction, gravity direction suffered by such raw material just and
Mechanical structure mutually restricts, and operation is inconvenient.Also there is the facility for granulating that vertical direction is fed, and its template is slab construction
Flat-die, when one timing of power, effectively pelletize area and the too late annular template of wear-resistant degree.
Utility model content
The purpose of this utility model be to provide it is a kind of improve granulation efficiency, increase fertilizer mobility, more convenient operation it is vertical
Formula ring die pelleter.
To solve the above problems, the technical scheme is that:It is a kind of to be pelletized using annular template, and annular template and pressure
The vertical installation of roller group, the automatic refining structure of design of cover, twin shaft combination passing power, the granulator of cooling and lubricating system independence.
Powder raw material makes powder uniformly fall into the ring moulds of vertical installation from the feed inlet feeding directly over machine after the automatic refining of head cover
Between pressure roller, by ring moulds rotary motion, material is made to be attached to ring moulds inner surface under the action of centrifugal force and frictional force, by
Step is fed between vertical type ring mould and pressure roller, and motor is delivered power to by V belt translation, tooth transmission and twin shaft combining structure
On vertical type ring mould, ring moulds band dynamic pressure roller movement is squeezed distribution powder raw material therein, forces raw material by ring moulds die hole,
The particulate material with some strength and density is formed, cylindrical particle is finally cut by the cutter of ring moulds external stability, after blanking
Discharge port is scraped by discharging scraper again and completes granulation overall process.Lubricating system power is independently of host, oil leab annular
Distribution, all oil sites are in oil bath state, and pass through fin air cooling way cutting oil.
The beneficial effects of the utility model are:Annular template vertical installment work, feedstock direction and material gravity direction one
It causes, is beneficial to be uniformly distributed during feedstock, the valid cache that annular template vertical installation also quite increases granulating chamber material is empty
Between, so as to which granulation efficiency be promoted to improve.In addition this vertical installation simplifies the structure of complete machine granulation sections, is allowed to simple and operates
It is convenient.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the overall structure figure of vertical type ring mould granulation, and Fig. 2 is vertical type ring mould granulator internal structure sectional view, and Fig. 3 is
H-H sectional views, Fig. 4 are automatic refining head cover sectional views.
In figure:1- feed inlets, 2- discharge ports, 3- main transmission boxes, 4- pedestals, 5- cooling and lubricating systems, 6- motor, 7- is certainly
Dynamic refining head cover, 8- annular templates, 9- press roll components, 10- tooth transmission systems, 11- belt transmission systems, 12-1- hollow shafts,
12-2- solid shaftings, 13- discharging scrapers, 14- pressure rollers, 15- cutters, 16- ring shaped oil passages, 17- taper feeding distribution mechanisms.
Specific embodiment
With reference to Fig. 1 and Fig. 2, the present invention relates to a kind of vertical type ring mould granulator, mainly for agricultural wastes and fowl
Animal manure just Fertilizer Transformed treated powdery organic fertilizer granulation shaping, which will be by feed inlet 1, discharge port 2, main transmission box 3, bottom
Seat 4, cooling and lubricating system 5, motor 6, automatic refining head cover 7, annular template 8, press roll component 9, tooth transmission system 10, band pass
Dynamic system 11, hollow shaft 12-1, solid shafting 12-2, discharging scraper 13, pressure roller 14, cutter 15 form.
Vertical type ring mould granulation specific embodiment be:Successively start cooling and lubricating system 5 and motor 6, it is electronic motor-driven
Power carries out first time deceleration through belt transmission system 11, using tooth transmission system 10, is engaged using spiral bevel gear and further carried out
Larger deceleration adjustment, transfers power to the twin shaft combining structure by solid shafting 12-2 and hollow shaft 12-1 synergy,
Middle solid shafting 12-2 fixes press roll component 9, and it is fixed to lock each pressure roller shaft, and hollow shaft 12-1 is by main transmission box 3 by power
It is applied in annular template 8, annular template 8 is rotated around solid shafting 12-2 and hollow shaft 12-1, thus with dynamic pressure roller 14 together
Rotation.After complete machine smooth running, powder raw material is added in by feed inlet 1, is vertically fallen into automatic refining head cover 7, by taper sub-material
Raw material is uniformly sent between annular template 8 and pressure roller 14 by mechanism 17, and powder raw material is squeezed in the strength of annular slab 8 and pressure roller 14
Under enter into and through die hole shaping in template, the raw material after shaping cuts off through cutter 15, falls into molding room by discharging scraper 13
To discharge port 2, pelletization is completed for scraping delivery, and cooling and lubricating system 5 works independently in whole process, and lubricating oil passes through solid shafting
16 reciprocation cycle of ring shaped oil passage between 12-2 and hollow shaft 12-1, makes all oil sites be in oil bath state, is main transmission box 3
Well operation provides safeguard interior tooth transmission system 10, granulation production continuous service.
Claims (5)
1. a kind of vertical type ring mould granulator, has the function of powder raw material pelletizing forming, it is characterised in that:Use annular template system
Grain, and annular template and the vertical installation of pressure roller group, the automatic refining structure of design of cover, twin shaft combination passing power, cooling and lubricating
The granulator of system independence, mainly by automatic refining head cover, annular template, press roll component, solid shafting and hollow shaft, tooth power train
System and belt transmission system, cooling and lubricating system, seven part of motor composition;Powder raw material is fed from the feed inlet directly over machine
Enter, after automatic refining head cover powder is made uniformly to fall between ring moulds and the pressure roller of vertical installation, by ring moulds rotary motion, made
Material is attached to ring moulds inner surface under the action of centrifugal force and frictional force, is progressively fed between vertical type ring mould and pressure roller, electricity
Motivation is delivered power to by V belt translation, tooth transmission and twin shaft combining structure on vertical type ring mould, and ring moulds band dynamic pressure roller movement makes
It is distributed powder raw material therein to be squeezed, raw material is forced to form the particle with some strength and density by ring moulds die hole
Material, finally cuts into cylindrical particle, it is complete to be scraped discharge port by discharging scraper again after blanking by the cutter of ring moulds external stability
Into pelletization;Lubricating system power is in oil bath state independently of host, oil leab annular spread, all oil sites, and
Pass through fin air cooling way cutting oil.
2. vertical type ring mould granulator as described in claim 1, it is characterised in that:Use annular template and annular template and pressure roller
Vertical installation.
3. vertical type ring mould granulator as described in claim 1, it is characterised in that:The head cover of feed inlet installs taper depiler additional
Structure, make raw material by when 360 degree of interior average clothes.
4. vertical type ring mould granulator as described in claim 1, it is characterised in that:Solid shafting and hollow shaft suit, make twin shaft group
Passing power is closed, while the annulus between two axis is as grease channel.
5. vertical type ring mould granulator as described in claim 1, it is characterised in that:Cooling and lubricating system independent operating has single
Only power supply, lubricating system are bath lubrication, and the type of cooling is that fin is air-cooled.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721069470.9U CN207413343U (en) | 2017-08-25 | 2017-08-25 | Vertical type ring mould granulator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721069470.9U CN207413343U (en) | 2017-08-25 | 2017-08-25 | Vertical type ring mould granulator |
Publications (1)
Publication Number | Publication Date |
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CN207413343U true CN207413343U (en) | 2018-05-29 |
Family
ID=62315192
Family Applications (1)
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CN201721069470.9U Active CN207413343U (en) | 2017-08-25 | 2017-08-25 | Vertical type ring mould granulator |
Country Status (1)
Country | Link |
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CN (1) | CN207413343U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109420463A (en) * | 2017-08-25 | 2019-03-05 | 中机华丰(北京)科技有限公司 | Vertical ring die granulator |
-
2017
- 2017-08-25 CN CN201721069470.9U patent/CN207413343U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109420463A (en) * | 2017-08-25 | 2019-03-05 | 中机华丰(北京)科技有限公司 | Vertical ring die granulator |
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GR01 | Patent grant |