CN207409296U - A kind of high intensity power communication cable - Google Patents
A kind of high intensity power communication cable Download PDFInfo
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- CN207409296U CN207409296U CN201721435051.2U CN201721435051U CN207409296U CN 207409296 U CN207409296 U CN 207409296U CN 201721435051 U CN201721435051 U CN 201721435051U CN 207409296 U CN207409296 U CN 207409296U
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- 239000004020 conductor Substances 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 16
- 239000010959 steel Substances 0.000 claims abstract description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000009413 insulation Methods 0.000 claims abstract description 15
- 239000000945 filler Substances 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 4
- 239000010445 mica Substances 0.000 claims description 4
- 229910052618 mica group Inorganic materials 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- -1 Polyethylene Polymers 0.000 claims description 3
- 229920001903 high density polyethylene Polymers 0.000 claims description 3
- 239000004700 high-density polyethylene Substances 0.000 claims description 3
- 210000003516 pericardium Anatomy 0.000 claims 5
- 238000009954 braiding Methods 0.000 claims 2
- 239000004698 Polyethylene Substances 0.000 claims 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims 1
- 150000001336 alkenes Chemical class 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 229920000573 polyethylene Polymers 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 40
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 16
- 239000003063 flame retardant Substances 0.000 abstract description 16
- 239000011247 coating layer Substances 0.000 abstract description 9
- 239000011241 protective layer Substances 0.000 abstract description 9
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 238000005457 optimization Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 239000004718 silane crosslinked polyethylene Substances 0.000 description 3
- 238000005253 cladding Methods 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052628 phlogopite Inorganic materials 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Insulated Conductors (AREA)
Abstract
本实用新型涉及一种高强度电力通信线缆,包括一个或多个缆心、填充物、阻燃隔热层和外防护层;所述阻燃隔热层包覆在一个或多个缆心外周,所述填充物位于阻燃隔热层和一个或多个缆心之间,所述外防护层包覆在阻燃隔热层外周,所述缆心包括两根导体、抗拉钢丝绳和缆心包覆层;所述两个导体相互绞合,所述抗拉钢丝绳位于导体两侧且与通信电缆平行,所述缆心包覆层包覆在两个导体和抗拉钢丝绳外周;所述导体包括软丝铜线、屏蔽层和绝缘层;所述屏蔽层包覆在软丝铜线的外周,所述绝缘层包覆在屏蔽层的外周;本实用新型新能优良、功能齐全,具备良好的耐腐蚀、耐高温、阻燃、抗拉、抗扭性能,且具有良好的抗信号干扰能力。
The utility model relates to a high-strength electric communication cable, which comprises one or more cable cores, fillers, a flame-retardant and heat-insulating layer and an outer protective layer; the flame-retardant and heat-insulating layer is coated on one or more cable cores The outer periphery, the filler is located between the flame retardant heat insulation layer and one or more cable cores, the outer protective layer is covered on the outer periphery of the flame retardant heat insulation layer, and the cable core includes two conductors, tensile steel wire ropes and The cable core coating layer; the two conductors are twisted with each other, the tensile steel wire rope is located on both sides of the conductor and parallel to the communication cable, and the cable core coating layer is coated on the outer circumference of the two conductors and the tensile steel wire rope; The conductor includes a soft copper wire, a shielding layer and an insulating layer; the shielding layer is coated on the outer periphery of the soft copper wire, and the insulating layer is wrapped on the outer periphery of the shielding layer; the utility model has excellent performance and complete functions. It has good corrosion resistance, high temperature resistance, flame retardant, tensile and torsion resistance, and has good anti-signal interference ability.
Description
技术领域technical field
本实用新型涉及通信电缆领域,尤其涉及一种高强度电力通信线缆。The utility model relates to the field of communication cables, in particular to a high-strength electric communication cable.
背景技术Background technique
通信电缆是传输电话、电报、传真文件、电视和广播节目、数据和其他电信号的电缆,通信电缆与架空明线相比,具有通信容量大、传输稳定性高、保密性好、少受自然条件和外部干扰影响等优点。Communication cables are cables for transmitting telephones, telegraphs, fax documents, TV and radio programs, data and other electrical signals. Compared with overhead open wires, communication cables have large communication capacity, high transmission stability, good confidentiality, and are less affected by natural conditions. and external interference effects.
通信电缆通常是由多根互相绝缘的导线或导体绞成的缆心和保护缆心不受潮与机械损害的外层护套所构成,这种简单由相互绝缘的导线和外层护套构成的通信电缆存在诸多弊端,例如说无法经受严峻的外界环境的侵蚀;在频繁的铺设、拉动、弯曲和扭拉的情况下使用寿命短暂、容易断裂;抗信号干扰能力差,无法满足高端自动化设备的需求等等。Communication cables are usually composed of multiple insulated wires or conductors twisted into a cable core and an outer sheath that protects the cable core from moisture and mechanical damage. This simple structure consists of mutually insulated wires and an outer sheath Communication cables have many disadvantages, such as being unable to withstand severe external environment erosion; short service life and easy to break under frequent laying, pulling, bending and twisting; poor anti-signal interference ability, unable to meet the needs of high-end automation equipment demand and so on.
发明内容Contents of the invention
本实用新型针对上述问题,提供一种高强度电力通信电缆,该电缆耐腐蚀,抗拉扭效果好,机械强度高,且具有良好的抗信号干扰能力。Aiming at the above problems, the utility model provides a high-strength power communication cable, which is corrosion-resistant, has good tensile and torsion resistance, high mechanical strength, and has good anti-signal interference ability.
本实用新型提供的一种高强度电力通信电缆,包括一个或多个缆心、填充物、阻燃隔热层和外防护层;所述阻燃隔热层包覆在一个或多个缆心外周,所述填充物位于阻燃隔热层和一个或多个缆心之间,所述外防护层包覆在阻燃隔热层外周,所述缆心包括两根导体、抗拉钢丝绳和缆心包覆层;所述两个导体相互绞合,所述抗拉钢丝绳位于导体两侧且与通信电缆平行,所述缆心包覆层包覆在两个导体和抗拉钢丝绳外周;所述导体包括软丝铜线、屏蔽层和绝缘层;所述屏蔽层包覆在软丝铜线的外周,所述绝缘层包覆在屏蔽层的外周。The utility model provides a high-strength power communication cable, which includes one or more cable cores, fillers, flame-retardant and heat-insulating layers, and outer protective layers; the flame-retardant and heat-insulating layers are coated on one or more cable cores The outer periphery, the filler is located between the flame retardant heat insulation layer and one or more cable cores, the outer protective layer is covered on the outer periphery of the flame retardant heat insulation layer, and the cable core includes two conductors, tensile steel wire ropes and The cable core coating layer; the two conductors are twisted with each other, the tensile steel wire rope is located on both sides of the conductor and parallel to the communication cable, and the cable core coating layer is coated on the outer circumference of the two conductors and the tensile steel wire rope; The conductor includes a soft copper wire, a shielding layer and an insulating layer; the shielding layer is wrapped on the outer periphery of the soft copper wire, and the insulating layer is wrapped on the outer periphery of the shielding layer.
作为本实用新型的进一步优化,所述填充物为聚四氟乙烯。As a further optimization of the utility model, the filler is polytetrafluoroethylene.
作为本实用新型的进一步优化,所述阻燃隔热层为耐火云母带。As a further optimization of the utility model, the flame-retardant and heat-insulating layer is a fire-resistant mica tape.
作为本实用新型的进一步优化,所述外防护层为高密度聚乙烯。As a further optimization of the utility model, the outer protective layer is high-density polyethylene.
作为本实用新型的进一步优化,所述软丝铜线的线径为1.2mm。As a further optimization of the utility model, the diameter of the soft copper wire is 1.2 mm.
作为本实用新型的进一步优化,所述屏蔽层为编织结构,编织结构覆盖软丝铜线覆盖度不小于85%。As a further optimization of the utility model, the shielding layer is a braided structure, and the braided structure covers the soft wire copper wire with a coverage of not less than 85%.
作为本实用新型的进一步优化,所述绝缘层为硅烷交联聚乙烯。As a further optimization of the present invention, the insulating layer is silane cross-linked polyethylene.
作为本实用新型的进一步优化,所述缆心包覆层为聚酯材料,所述缆心包覆层为双层。As a further optimization of the utility model, the cable core coating layer is made of polyester material, and the cable core coating layer is double-layered.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型新能优良、功能齐全,具备良好的耐腐蚀、耐高温、阻燃、抗拉、抗抗扭性能,且具有良好的抗信号干扰能力。The utility model has excellent performance, complete functions, good corrosion resistance, high temperature resistance, flame retardancy, tensile resistance, anti-torsion performance, and good anti-signal interference ability.
附图说明Description of drawings
图1是本实用新型一种高强度电力通信线缆的结构示意图;Fig. 1 is a schematic structural view of a high-strength power communication cable of the present invention;
其中,外防护层1,阻燃隔热层2,填充物3,缆心4,抗拉钢丝绳41,缆心包覆层42,导体43,绝缘层431,屏蔽层432,软丝铜线433。Among them, the outer protective layer 1, the flame retardant heat insulation layer 2, the filler 3, the cable core 4, the tensile steel wire rope 41, the cable core coating layer 42, the conductor 43, the insulating layer 431, the shielding layer 432, and the soft copper wire 433 .
具体实施方式Detailed ways
以下结合具体实施例对本实用新型作详细说明。Below in conjunction with specific embodiment the utility model is described in detail.
如图1所示,本实施例提供的一种高强度电力通信线缆,包括一个或多个缆心4、填充物3、阻燃隔热层2和外防护层1;所述阻燃隔热层2包覆在一个或多个缆心4的外周,所述填充物3位于阻燃隔热层2和一个或多个缆心4之间;所述外防护层1包覆在阻燃隔热层2的外周;所述缆心4包括两根导体43、抗拉钢丝绳41和缆心包覆层42;所述两个导体43相互绞合,所述抗拉钢丝绳41位于导体43两侧且与通信电缆平行,所述缆心包覆层42包覆在两个导体43和抗拉钢丝绳41的外周;所述导体43包括软丝铜线433、屏蔽层432和绝缘层431;所述屏蔽层432包覆在软丝铜线433的外周,所述绝缘层431包覆在屏蔽层432的外周。As shown in Figure 1, a high-strength power communication cable provided by this embodiment includes one or more cable cores 4, fillers 3, flame-retardant and heat-insulating layers 2 and outer protective layers 1; The thermal layer 2 is wrapped on the outer periphery of one or more cable cores 4, and the filler 3 is located between the flame retardant heat insulation layer 2 and one or more cable cores 4; the outer protective layer 1 is wrapped on the flame retardant the outer periphery of the heat insulation layer 2; the cable core 4 includes two conductors 43, a tensile steel wire rope 41 and a cable core cladding layer 42; the two conductors 43 are twisted to each other, and the tensile steel wire rope 41 is located Side and parallel to the communication cable, the core cladding layer 42 is wrapped around the outer circumference of the two conductors 43 and the tensile steel wire rope 41; the conductor 43 includes a soft copper wire 433, a shielding layer 432 and an insulating layer 431; The shielding layer 432 is wrapped around the outer periphery of the soft copper wire 433 , and the insulating layer 431 is wrapped around the outer periphery of the shielding layer 432 .
优选的,所述填充物3为聚四氟乙烯;由于缆心4与阻燃隔热层2之间存有间隙,在间隙内填充填充物3可以使通信缆线的形状更加规整而且还能使内部结构更加紧凑、牢固,而聚四氟乙烯具有不粘附任何物质且摩擦系数低的特性,这使得通信线缆弯曲扭动时不需克服太大聚四氟乙烯的应力,使得线缆的整体性能增加且不带负面效果。Preferably, the filler 3 is polytetrafluoroethylene; since there is a gap between the cable core 4 and the flame-retardant heat insulation layer 2, filling the filler 3 in the gap can make the shape of the communication cable more regular and can also The internal structure is more compact and firm, and PTFE has the characteristics of not adhering to any substance and having a low friction coefficient, which makes it unnecessary to overcome the stress of too much PTFE when the communication cable is bent and twisted, making the cable The overall performance of is increased with no negative side effects.
优选的,所述阻燃隔热层2为耐火云母带,耐火云母带具有优良的耐高温性能和耐燃烧性能,通常也具有良好的柔软性,即便遇到明火燃烧,也不会存在有害烟雾挥发;如有必要,也可选用金云母耐火云母带,还可以抗电击。Preferably, the flame-retardant and heat-insulating layer 2 is a fire-resistant mica tape, which has excellent high temperature resistance and combustion resistance, and usually also has good flexibility, and there will be no harmful smoke even if it encounters an open flame. Volatile; if necessary, phlogopite refractory mica tape can also be used, which can also resist electric shock.
优选的,所述外防护层1为高密度聚乙烯,高密度聚乙烯具有良好的耐腐蚀性能和绝缘性能。Preferably, the outer protective layer 1 is high-density polyethylene, which has good corrosion resistance and insulation properties.
优选的,所述软丝铜线433的线径为1.2mm。Preferably, the wire diameter of the soft copper wire 433 is 1.2mm.
优选的,所述屏蔽层432为编织结构,编织结构覆盖软丝铜线433的覆盖度不小于85%,保证屏蔽效果达到满足高端自动化设备的防信号干扰需求。需要说明的是,本实用新型所说的包覆未做特殊说明的是指覆盖率100%。Preferably, the shielding layer 432 is a braided structure, and the coverage of the braided structure covering the soft copper wire 433 is not less than 85%, so as to ensure that the shielding effect meets the signal interference prevention requirements of high-end automation equipment. It should be noted that the term "coating" in the present invention refers to a coverage rate of 100% unless otherwise specified.
优选的,所述绝缘层431为硅烷交联聚乙烯,该材质不但具有很好的绝缘性能,还有很好的耐热性和机械强度,硅烷交联聚乙烯配合抗拉钢丝绳41的使用,使本线缆具备高强度的性能。Preferably, the insulating layer 431 is silane cross-linked polyethylene, which not only has good insulation performance, but also has good heat resistance and mechanical strength. The use of silane cross-linked polyethylene in conjunction with the tensile steel wire rope 41, Make this cable have high-strength performance.
优选的,所述缆心包覆层42为聚酯材料,所述缆心包覆层42为双层,由于抗拉钢丝绳强度较大,选用双层的聚酯材料包覆效果更好,更牢固。本实施例中,将抗拉钢丝绳设于缆心之中,相当于增加了每一单根导体的强度,从而使整个线缆的强度达到最好。Preferably, the cable core coating layer 42 is a polyester material, and the cable core coating layer 42 is double-layered. Since the tensile strength of the steel wire rope is relatively high, the double-layer polyester material coating effect is better and more firm. In this embodiment, setting the tensile steel wire rope in the cable core is equivalent to increasing the strength of each single conductor, so that the strength of the entire cable can be maximized.
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
Claims (8)
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