CN207404787U - A kind of high-speed buck stacker for half steel fetus storehouse - Google Patents
A kind of high-speed buck stacker for half steel fetus storehouse Download PDFInfo
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Abstract
一种用于半钢胎胚库的高速堆垛机,克服了现有技术结构复杂、运行不平稳,影响货位精度,不适合半钢胎胚库的快节拍要求的问题,特征是门架机构安装有水平驱动装置,载货台机构为双工位双货叉,调节压缩弹簧的压缩量可调整驱动轮及从动轮与地轨之间的正压力,加速度可以达到2米/平方秒,在承重轮组件中安装有纠偏轮防倾翻轮,有益效果是,解决了因高速运行带来的冲击大、运动不同步、设备振动严重、设备停止位不准确、驱动不同步和噪音大的问题,满足了半钢硫化车间的胎胚存储、转运工作快节拍的要求,结构紧凑,定位精确,实现了驱动装置稳定的高速度与高加速度运行,且运行平稳、噪音小、安全、可靠,提高了立体库的使用率及堆垛的效率。
A high-speed stacker for semi-steel blank storage, which overcomes the problems of complex structure, unstable operation, affecting the accuracy of the cargo location, and is not suitable for the fast-paced requirements of semi-steel blank storage in the prior art. It is characterized by a door frame The mechanism is equipped with a horizontal drive device, and the cargo platform mechanism is a double-station double fork. Adjusting the compression amount of the compression spring can adjust the positive pressure between the driving wheel, the driven wheel and the ground rail, and the acceleration can reach 2 meters per square second. The deflection correction wheel and anti-tipping wheel are installed in the load-bearing wheel assembly. The beneficial effect is that it solves the problems of large impact, asynchronous movement, serious vibration of equipment, inaccurate stop position of equipment, asynchronous drive and loud noise caused by high-speed operation. It meets the fast-paced requirements of embryo storage and transfer work in the semi-steel vulcanization workshop. It has a compact structure and precise positioning, and realizes the stable high-speed and high-acceleration operation of the drive device, and the operation is stable, low-noise, safe and reliable. Improve the utilization rate of the three-dimensional warehouse and the efficiency of stacking.
Description
技术领域technical field
本实用新型属于轮胎物流自动化技术领域,特别涉及一种用于半钢胎胚库的高速堆垛机。The utility model belongs to the technical field of tire logistics automation, in particular to a high-speed stacker for semi-steel blank storage.
背景技术Background technique
轮胎厂半钢生产车间的胎胚种类很多,产量大,轮胎生产节拍快,由于存胎形式为单层胎胚车平面码放,占地面积大,从成型车间到硫化车间的胎胚存储、转运、检测系统目前全部为人工操作,胎胚由人工扫码后放入胎胚车内,硫化机有需求时人工转运胎胚车,生产效率低,容易出现误检测,胎胚的存放时间无法保证,且搬运过程中人工操作极易损伤胎胚,容易出现轮胎的质量问题。现有技术中,有各种堆垛机,但是速度和加速度均较小,不适合半钢胎胚库的快节拍要求。There are many types of embryos in the semi-steel production workshop of the tire factory, the output is large, and the tire production cycle is fast. Since the tire storage form is a single-layer embryo car plane stacking, the floor area is large, and the tire embryos are stored and transferred from the molding workshop to the vulcanization workshop. , The detection system is currently all manually operated. The embryos are manually scanned and put into the embryo car. When the vulcanizing machine is needed, the tire car is manually transferred. The production efficiency is low, and it is prone to false detection. The storage time of the embryo cannot be guaranteed. , and the manual operation in the handling process is very easy to damage the tire embryo, which is prone to tire quality problems. In the prior art, there are various stackers, but the speed and acceleration are relatively small, which are not suitable for the fast-paced requirements of semi-steel blank storage.
申请号为2014103761678的发明公开了一种夹抱式单立柱高速堆垛机,该发明公开的技术方案包括工字形地面轨道和工字形天花板轨道,在下横梁的后端固定设置有堆垛机的下驱动机构,在上横梁上固定设置有堆垛机的上驱动机构,在立柱的顶端固定设置有上连接座,在上连接座上分别设置有左之字形过渡板和右之字形过渡板,在上横梁的两侧分别固定设置有左活接轴和右活接轴,左活接轴活动穿接在左之字形过渡板上设置的左活接长条孔中,右活接轴活动穿接在右之字形过渡板上设置的左活接长条孔中。该发明存在的问题是,由于采用单立柱形式,运行过程中容易产生颤动,运行不平稳,由于采用上下两套驱动机构,容易产生两套驱动机构不同步的现象,从而导致立柱的扭曲变形,最终影响货位精度。The invention with the application number 2014103761678 discloses a clamping type single-column high-speed stacker. The technical solution disclosed in the invention includes an I-shaped ground track and an I-shaped ceiling track. The driving mechanism, the upper driving mechanism of the stacker is fixed on the upper beam, the upper connecting seat is fixed on the top of the column, and the left zigzag transition plate and the right zigzag transition plate are respectively arranged on the upper connecting seat. Both sides of the upper beam are respectively fixed with a left joint shaft and a right joint shaft. In the left joint strip hole that is set on the right zigzag transition board. The problem with this invention is that, due to the use of a single column, vibrations are likely to occur during operation, and the operation is not stable. Due to the use of two sets of upper and lower drive mechanisms, it is easy to produce the phenomenon that the two sets of drive mechanisms are not synchronized, resulting in distortion of the column. Ultimately affect the location accuracy.
申请号为2017102726280的发明提供了一种堆垛机,该堆垛机包括第一立柱、第二立柱、载货台、提升组件和导向组件,载货台设于相对设置的第一立柱和第二立柱之间,提升组件包括液压缸、动力源和活塞杆,采用液压驱动方式提升载货台,载货台上设有第一气缸和第二气缸,导向组件包括固定轮、钢丝绳、卷筒、第一导向轮和第二导向轮,第一导向轮和第二导向轮共同控制支撑板的方向,第一导向轮和第二导向轮上均设有角度传感器和速度传感器,分别用于检测钢丝绳的偏角和支撑板的移动速度,该堆垛机存在的问题是,由于采用液压驱动方式提升载货台且载货台上设有第一气缸和第二气缸,需要设有液压系统及空气压缩系统,自身结构复杂、笨重,且液压系统容易发生漏油而污染胎胚,该堆垛机通过钢丝绳提升载货台,需要多个导向轮,结构复杂,而且无法实现高速度,高加速度提升载货台,由于钢丝绳的老化快、使用寿命短,还存在发生断绳的隐患。The invention with the application number of 2017102726280 provides a stacker, which includes a first column, a second column, a loading platform, a lifting assembly and a guide assembly, and the loading platform is arranged on the opposite first column and the second column. Between the two columns, the lifting component includes a hydraulic cylinder, a power source and a piston rod, and the hydraulic drive is used to lift the cargo platform. The cargo platform is equipped with a first cylinder and a second cylinder, and the guiding component includes a fixed wheel, a wire rope, and a reel. , the first guide wheel and the second guide wheel, the first guide wheel and the second guide wheel jointly control the direction of the support plate, the first guide wheel and the second guide wheel are equipped with angle sensors and speed sensors, respectively for detecting The deflection angle of the wire rope and the moving speed of the support plate, the problem existing in this stacker is that since the loading platform is lifted by hydraulic drive and the loading platform is equipped with a first cylinder and a second cylinder, a hydraulic system and The air compression system itself has a complex and heavy structure, and the hydraulic system is prone to oil leakage and contaminates the embryo. The stacker lifts the loading platform through a wire rope, which requires multiple guide wheels, and the structure is complex, and it cannot achieve high speed and high acceleration. When lifting the cargo platform, due to the rapid aging and short service life of the steel wire rope, there is also a hidden danger of rope breakage.
申请号为2016203411556的实用新型公开了一种用于高速堆垛机的驱动装置,包括行走轮,所述行走轮贯穿连接在下横梁上,并与导轨滚动连接,所述下横梁左右两端均安装有偏心轴,所述偏心轴一端安装有侧驱动轮,另一端连接有电机,所述侧驱动轮与所述行走轮连接,所述侧驱动轮之间设置有所述导轨,该实用新型通过偏心轴提高行走轮与导轨之间的摩擦力,侧驱动轮驱动行走轮转动,从而满足高加速度的要求,加速度值可达到1.0m/s2到2.0m/s2之间,大大缩短了堆垛机的起停时间,提高了堆垛机的作业效率。但该实用新型存在的问题是,偏心轮调节困难,摩擦力调节量不能定量掌握,调节后容易松动,设备振动严重,噪音大,不能适应高速运行带来的冲击,无法实现稳定的加速度,从而影响运行的稳定性,由其说明书附图可见,该实用新型行走轮宽度大于导轨腹沿宽度,容易造成行走轮的局部磨损。The utility model with the application number of 2016203411556 discloses a driving device for high-speed stacker, including traveling wheels, which are connected through the lower crossbeam and rollingly connected with the guide rails, and the left and right ends of the lower crossbeam are installed There is an eccentric shaft, one end of the eccentric shaft is equipped with a side driving wheel, and the other end is connected with a motor, the side driving wheel is connected with the walking wheel, and the guide rail is arranged between the side driving wheels. The eccentric shaft increases the friction between the traveling wheel and the guide rail, and the side drive wheel drives the traveling wheel to rotate, thus meeting the requirements of high acceleration. The acceleration value can reach between 1.0m/s2 and 2.0m/s2, which greatly shortens the stacker. The start and stop time of the machine improves the operation efficiency of the stacker. However, the problems of this utility model are that it is difficult to adjust the eccentric wheel, the amount of friction adjustment cannot be grasped quantitatively, it is easy to loosen after adjustment, the equipment vibrates seriously, the noise is large, it cannot adapt to the impact brought by high-speed operation, and it cannot achieve stable acceleration. Affect the stability of operation, as can be seen from the accompanying drawings of the description, the utility model road wheel width is greater than the width of the web edge of the guide rail, which is easy to cause local wear of the road wheel.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的不足之处,提供具有稳定的高速度和高加速度的一种用于半钢胎胚库的高速堆垛机,以适合半钢胎胚库的快节拍要求。The purpose of this utility model is to overcome the deficiencies of the prior art, and provide a high-speed stacker for semi-steel embryo storage with stable high speed and high acceleration, so as to be suitable for the fast pace of semi-steel embryo storage Require.
本实用新型采用的技术方案包括底座,在底座上连接有门架机构和提升机构,门架机构的内侧安装有载货台机构,在所述门架机构的下部外侧安装水平驱动装置,所述水平驱动装置包括承重轮组件,在承重轮组件上连接有驱动安装架,驱动安装架上连接有驱动轮支架和从动轮支架,在驱动轮支架上垂直安装有水平驱动伺服电机,在水平驱动伺服电机的下方连接有水平驱动减速机,水平驱动减速机的输出轴与驱动轮连接,所述从动轮支架与驱动安装架连接后安装从动轮,所述载货台机构为双工位双货叉的载货台机构,在载货台机构的载货台架体的左右两个侧面安装有辊架,在辊架上分别安装有上导向辊、中间导向辊和下导向辊及同步带压板装置和同步带导轮,上导向辊、中间导向辊和下导向辊沿着门架机构的立柱上下运动,在所述载货台架体中间位置前后横梁上平行安装有2个自带电机的货叉伸缩装置,所述提升机构包括驱动轴,在驱动轴安装有提升机构减速机、在提升机构减速机的两侧对称安装有驱动同步带轮和提升同步带,在提升机构减速机上安装有提升机构伺服电机,提升机构伺服电机通过提升机构减速机减速后带动驱动轴转动,从而带动驱动带轮转动,在驱动带轮上安装的提升同步带分别与载货台机构的同步带压板装置及门架机构的提升从动装置连接。The technical solution adopted by the utility model includes a base, on which a door frame mechanism and a lifting mechanism are connected, a loading platform mechanism is installed on the inner side of the door frame mechanism, and a horizontal driving device is installed outside the lower part of the door frame mechanism. The horizontal driving device includes a load-bearing wheel assembly, on which a drive installation frame is connected, a drive wheel bracket and a driven wheel bracket are connected to the drive installation frame, a horizontal drive servo motor is vertically installed on the drive wheel bracket, and a horizontal drive servo motor is installed vertically on the drive wheel bracket. A horizontal drive reducer is connected below the motor, the output shaft of the horizontal drive reducer is connected to the driving wheel, the driven wheel bracket is connected to the drive mounting frame and the driven wheel is installed, and the cargo platform mechanism is a double-station double fork The cargo platform mechanism of the cargo platform mechanism is equipped with roller frames on the left and right sides of the cargo platform frame body of the cargo platform mechanism, and the upper guide roller, middle guide roller, lower guide roller and timing belt pressure plate device are respectively installed on the roller frame and synchronous belt guide wheels, the upper guide roller, the middle guide roller and the lower guide roller move up and down along the column of the gantry mechanism, and two cargo trucks with motors are installed in parallel on the front and rear beams at the middle position of the cargo platform frame body. Fork telescopic device, the lifting mechanism includes a drive shaft, a lifting mechanism reducer is installed on the drive shaft, a driving synchronous pulley and a lifting synchronous belt are symmetrically installed on both sides of the lifting mechanism reducer, and a lifting mechanism is installed on the lifting mechanism reducer. Mechanism servo motor, the hoisting mechanism servo motor drives the drive shaft to rotate after being decelerated by the hoisting mechanism reducer, thereby driving the drive pulley to rotate. The lifting follower of the frame mechanism is connected.
所述门架机构由左右2个立柱和前后2个天轨支撑架组成龙门式框架,在立柱上通过螺栓连接有天轨导轮,在左右2个立柱的外侧均安装有爬梯,在一侧爬梯的下面留有空间,在该空间的立柱的侧面安装有带有爬梯的维修平台,在2个天轨支撑架的内侧安装提升从动装置;所述提升从动装置包括有支架,在支架内安装有从动轴,在从动轴上安装有提升从动同步带轮,在所述从动同步带轮的上方安装有防止同步带在提升同步带轮上跳齿的同步带压块,在所述天轨支撑架上连接有限速从动装置。The gantry mechanism consists of two left and right columns and two front and rear sky rail support frames to form a gantry frame. The sky rail guide wheels are connected to the columns by bolts, and ladders are installed on the outside of the left and right columns. There is a space under the ladder, and a maintenance platform with a ladder is installed on the side of the column in this space, and a lifting driven device is installed on the inner side of the two sky rail support frames; A driven shaft is installed inside, a lifting driven synchronous pulley is installed on the driven shaft, and a synchronous belt pressure block is installed above the driven synchronous pulley to prevent the synchronous belt from jumping teeth on the lifting synchronous pulley. A speed-limited driven device is connected to the support frame of the sky rail.
使用时在所述2个天轨支撑架之间安装有天轨,所述驱动轮与从动轮平行安装,堆垛机运行时驱动轮与从动轮夹持在地轨上,并沿地轨水平运行。When in use, a sky rail is installed between the two sky rail support frames, and the driving wheel and the driven wheel are installed in parallel. When the stacker is running, the driving wheel and the driven wheel are clamped on the ground rail and horizontally along the ground rail run.
所述驱动轮支架与从动轮支架通过调整弹簧导向杆连接,在调整弹簧导向杆上安装有压缩弹簧,通过调节压缩弹簧的压缩量可调整驱动轮及从动轮与地轨之间的正压力,以提高驱动轮与从动轮与地轨的摩擦力,实现堆垛机的高加速度,加速度可以达到2米/平方秒。The drive wheel support and the driven wheel support are connected by adjusting the spring guide rod, and a compression spring is installed on the adjustment spring guide rod, and the positive pressure between the drive wheel, the driven wheel and the ground rail can be adjusted by adjusting the compression amount of the compression spring, In order to improve the friction between the driving wheel, the driven wheel and the ground rail, the high acceleration of the stacker can be achieved, and the acceleration can reach 2 meters per square second.
所述承重轮组件包括承重轮支架,在承重轮支架的两侧面安装有带座轴承,在带座轴承中安装有承重轴,在承重轴的中间位置通过键连接有带有聚氨酯外圈的铁芯承重轮,在承重轮组件的下方侧面水平安装2个纠偏轮,在承重轮支架的两侧板内部安装有2个防倾翻轮。The load-bearing wheel assembly includes a load-bearing wheel bracket, and a bearing with a seat is installed on both sides of the load-bearing wheel support, and a load-bearing shaft is installed in the bearing with a seat, and an iron with a polyurethane outer ring is connected by a key at the middle position of the load-bearing shaft. Core load-bearing wheels, 2 correction wheels are installed horizontally on the lower side of the load-bearing wheel assembly, and 2 anti-rolling wheels are installed inside the two side plates of the load-bearing wheel bracket.
所述纠偏轮和防倾翻轮均采用铁芯聚氨酯轮。Both the correcting wheel and the anti-rolling wheel are made of iron-core polyurethane wheels.
在所述载货台架体的左右两个侧面的外侧安装有6个辊架,并分别安装有1个上导向辊、4个中间导向辊和1个下导向辊,所述载货台架体的一侧安装有钢丝绳导轮装置和安全钳,在钢丝绳导轮装置上安装有钢丝绳。6 roller racks are installed on the outer sides of the left and right sides of the cargo platform body, and 1 upper guide roller, 4 middle guide rollers and 1 lower guide roller are installed respectively. A wire rope guide wheel device and a safety gear are installed on one side of the body, and a wire rope is installed on the wire rope guide wheel device.
所述货叉伸缩装置采用十字型三层伸缩货叉。The fork telescopic device adopts a cross-shaped three-layer telescopic fork.
在所述底座上安装有4个限位缓冲块,在底座上还安装有单向限速器。Four limit buffer blocks are installed on the base, and a one-way speed limiter is also installed on the base.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
(1)本实用新型高速半钢胎胚库堆垛机用于轮胎自动化物流系统中,在货架巷道中自动搬运胎胚,因半钢胎胚出入库节拍快的特点,普通堆垛机不能满足要求,在此背景下,发明了此用于半钢胎胚库的高速度,高加速度堆垛机,满足了生产节拍快的要求;本实用新型解决了因高速运行带来的冲击大、运动不同步、设备振动严重、设备停止位不准确、驱动不同步和噪音大的问题,满足了半钢硫化车间的胎胚存储、转运工作,通过与控制系统的配合,解决了现有问题中胎胚易损伤、信息反馈不及时、存储时间不确定的问题,可以实现半钢胎胚的实时出库,通过信息交互对胎胚按品规进行分类入库存放,本实用新型驱动电机均采用伺服电机,结构紧凑,运行稳定可靠,定位精确,可精确控制加减速和停止位置,设备运行加速度大,可以保证加速时间短,定位准确,提升机构采用同步带升降,保证了机构运行平稳,噪音小。(1) The high-speed semi-steel embryo storehouse stacker of this utility model is used in the tire automation logistics system to automatically transport the embryos in the shelf lanes. Due to the fast pace of semi-steel embryos entering and leaving the warehouse, ordinary stackers cannot meet the requirements. Requirements, under this background, invented this high-speed, high-acceleration stacker for semi-steel blank storage, which meets the requirements of fast production rhythm; the utility model solves the problem of large impact and movement caused by high-speed operation The problems of out-of-synchronization, severe equipment vibration, inaccurate equipment stop position, out-of-synchronization of drive and high noise meet the storage and transfer of tire embryos in the semi-steel vulcanization workshop. Through the cooperation with the control system, the existing problems of tires are solved Embryos are easily damaged, information feedback is not timely, and storage time is uncertain. Real-time delivery of semi-steel embryos can be realized. Through information interaction, the embryos can be classified and put into storage according to product specifications. The drive motors of the utility model all adopt servo motors. The motor has compact structure, stable and reliable operation, precise positioning, and can accurately control the acceleration, deceleration and stop positions. The equipment runs at a high acceleration, which can ensure short acceleration time and accurate positioning. The lifting mechanism adopts synchronous belt lifting to ensure stable operation and low noise. .
(2)本实用新型门架机构采用双立柱,结构稳定,变形小,且提升机构采用双同步带提升结构且两同步带由同一伺服电机驱动,运行速度快、噪音低,定位准确,并可以实现载货台上升下降无级调速。(2) The gantry mechanism of this utility model adopts double columns, which has a stable structure and small deformation, and the lifting mechanism adopts a double synchronous belt lifting structure, and the two synchronous belts are driven by the same servo motor. The running speed is fast, the noise is low, the positioning is accurate, and it can Realize the stepless speed regulation of the rising and falling of the loading platform.
(3)本实用新型水平驱动装置选用伺服电机驱动,轨道为高强度铝合金,驱动轮水平放置,用压缩弹簧将主动轮和从动轮与导轨实现夹抱式安装,并且压缩弹簧的夹紧力可调,保证了驱动轮和导轨之间的摩擦力的定量调整,避免了打滑现象的产生,从而实现驱动装置稳定的高速度与高加速度运行。(3) The horizontal driving device of this utility model is driven by a servo motor, the track is made of high-strength aluminum alloy, the driving wheel is placed horizontally, and the driving wheel, the driven wheel and the guide rail are clamped and installed with a compression spring, and the clamping force of the compression spring Adjustable, which ensures the quantitative adjustment of the friction force between the driving wheel and the guide rail, avoids the occurrence of slippage, and thus realizes the stable high-speed and high-acceleration operation of the driving device.
(4)本实用新型水平驱动装置有两套,分别位于底座的两侧,使得驱动力更加均匀运行更平稳。(4) The utility model has two sets of horizontal driving devices, which are respectively located on both sides of the base, so that the driving force is more uniform and the operation is more stable.
(5)本实用新型地轨采用进口导轨铝合金型材,水平驱动装置所有轮组均选用铁芯聚氨酯轮,耐磨性好、与铝合金型材的摩擦系数大,从而保证了可以获得稳定高加速度,减少了与导轨之间的硬摩擦,噪音小,使用寿命长。(5) The ground rail of this utility model adopts imported guide rail aluminum alloy profiles, and all the wheels of the horizontal drive device are made of iron-core polyurethane wheels, which have good wear resistance and a large friction coefficient with aluminum alloy profiles, thus ensuring stable and high acceleration. , reducing the hard friction with the guide rail, low noise and long service life.
(6)本实用新型水平驱动装置下方安装有纠偏轮和防倾覆轮,可实时纠正堆垛机运行过程中的轨迹,有效地保证了驱动运行的平稳性。(6) The correction wheel and the anti-overturning wheel are installed under the horizontal driving device of the utility model, which can correct the trajectory of the stacker during operation in real time and effectively ensure the stability of the driving operation.
(7)本实用新型采用双工位双货叉载货台的结构,且所述货叉伸缩装置采用十字型三层伸缩货叉,可以实现左右两侧伸缩,完成一个巷道内两侧双工位堆垛,提高了立体库的使用率以及堆垛的效率,并通过调节螺栓和长条孔的配合,可以调节双工位双货叉载货台的上导向辊、4个中间导向辊和下导向辊与堆垛机的2个立柱之间的间隙,保证本实用新型在堆垛机的2个立柱上的平稳运行。(7) The utility model adopts the structure of a double-station double-fork loading platform, and the fork telescopic device adopts a cross-shaped three-layer telescopic fork, which can realize the expansion and contraction of the left and right sides, and complete the duplex on both sides of a roadway. stacking, which improves the utilization rate of the three-dimensional warehouse and the efficiency of stacking, and through the cooperation of the adjusting bolt and the long hole, the upper guide roller, 4 middle guide rollers and The gap between the lower guide roller and the 2 columns of the stacker ensures that the utility model runs smoothly on the 2 columns of the stacker.
(8)本实用新型设置的钢丝绳导轮装置和安全钳,可以有效保证意外情况下的设备的安全性和可靠性;(8) The wire rope guide wheel device and safety gear provided by the utility model can effectively ensure the safety and reliability of the equipment in case of accidents;
(9)本实用新型在左右2个立柱的外侧均安装有爬梯及维修平台,便于设备维护。(9) The utility model is equipped with climbing ladders and maintenance platforms on the outside of the left and right columns, which is convenient for equipment maintenance.
附图说明Description of drawings
图1是本实用新型的总体结构示意图,Fig. 1 is the overall structural representation of the utility model,
图2是本实用新型的后视图,Fig. 2 is the rear view of the utility model,
图3是本实用新型的左视图,Fig. 3 is the left view of the utility model,
图4是本实用新型门架机构的结构示意图,Fig. 4 is the structural representation of the utility model door frame mechanism,
图5是图4的A部局部放大图,Fig. 5 is a partial enlarged view of part A of Fig. 4,
图6是图5中提升轮组件的放大图;Figure 6 is an enlarged view of the lifting wheel assembly in Figure 5;
图7是本实用新型水平驱动装置的结构示意图,Fig. 7 is a schematic structural view of the utility model horizontal driving device,
图8是本实用新型平驱动装置的承重轮组件的结构示意图,Fig. 8 is a schematic structural view of the load-carrying wheel assembly of the flat driving device of the present invention,
图9是图8的左视图,Figure 9 is a left side view of Figure 8,
图10是图9的B-B剖视放大图,Fig. 10 is a B-B sectional enlarged view of Fig. 9,
图11是本实用新型载货台机构的结构示意图;Fig. 11 is a schematic structural view of the cargo platform mechanism of the present invention;
图12是图11的俯视图,Figure 12 is a top view of Figure 11,
图13是图11的左视放大图,Figure 13 is an enlarged left view of Figure 11,
图14是本实用新型提升机构的结构示意图。 Fig. 14 is a schematic structural view of the lifting mechanism of the present invention.
其中in
1.天轨,1. sky track,
2.门架机构,2. Mast mechanism,
2-1.天轨导轮,2-1. Sky rail guide wheel,
2-2. 提升从动装置,2-2. Lift the follower,
2-2-1.支架,2-2-2.从动轴,2-2-1. Bracket, 2-2-2. Driven shaft,
2-2-3.提升从动同步带轮,2-2-4.同步带压块,2-2-3. Lift the driven synchronous pulley, 2-2-4. Synchronous belt pressure block,
2-3.天轨支撑架,2-4.爬梯,2-3. Sky rail support frame, 2-4. Ladder,
2-5.立柱,2-6.维修平台,2-5. Column, 2-6. Maintenance platform,
2-7.限速从动装置,2-7. Speed limiting driven device,
3.水平驱动装置,3. Horizontal driving device,
3-1.承重轮组件,3-1. Bearing wheel assembly,
3-1-1.承重轮支架,3-1-2.带座轴承,3-1-1. Bearing wheel bracket, 3-1-2. Bearing with seat,
3-1-3-1.聚氨酯外圈,3-1-3-2.铁芯承重轮,3-1-3-1. Polyurethane outer ring, 3-1-3-2. Iron core bearing wheel,
3-1-4.纠偏轮,3-1-5.防倾翻轮,3-1-4. Correcting wheel, 3-1-5. Anti-tipping wheel,
3-2.驱动安装架,3-3.水平驱动伺服电机,3-2. Drive mounting frame, 3-3. Horizontal drive servo motor,
3-4.驱动轮支架,3-5.从动轮支架,3-6.驱动轮,3-4. Drive wheel bracket, 3-5. Driven wheel bracket, 3-6. Drive wheel,
3-7.压缩弹簧,3-8.从动轮,3-7. Compression spring, 3-8. Follower wheel,
3-9.水平驱动减速机,3-10弹簧导向杆,3-9. Horizontal drive reducer, 3-10 spring guide rod,
4.载货台机构,4. Cargo platform mechanism,
4-1.上导向装置,4-2.中间导向装置,4-1. Upper guide, 4-2. Middle guide,
4-3.下导向装置,4-4.钢丝绳导轮装置4-3. Lower guide device, 4-4. Wire rope guide wheel device
4-5.载货台架体,4-6.货叉伸缩装置,4-5. Loading platform frame body, 4-6. Fork telescopic device,
4-7 同步带压板装置,4-8.同步带导轮,4-7 Timing belt pressure plate device, 4-8. Timing belt guide wheel,
4-9.安全钳,4-10.钢丝绳,4-9. Safety gear, 4-10. Wire rope,
5.提升机构,5. Lifting mechanism,
5-1.提升机构减速机,5-2.提升机构伺服电机,5-1. Lifting mechanism reducer, 5-2. Lifting mechanism servo motor,
5-3.驱动轴,5-4.带轮,5-5.起升同步带5-3. Drive shaft, 5-4. Pulley, 5-5. Lifting synchronous belt
5-6.限位缓冲块,5-7.单向限速器,5-6. Limit buffer block, 5-7. One-way speed limiter,
6.地轨,6. Ground rail,
7.底座。7. Base.
具体实施方式Detailed ways
下面结合附图对本实用新型作详细说明Below in conjunction with accompanying drawing, the utility model is described in detail
如图1、图2和图3所示,本实用新型采用的技术方案包括天轨1、门架机构2、水平驱动装置3、载货台组件4、提升机构5、地轨6和底座7;所述天轨1为矩形管构成的轨道,在底座7上用螺栓连接门架机构2和提升机构5,门架机构2上部安装在天轨1的轨道内并可沿天轨1的轨道运行,门架机构2的内侧安装载货台机构4,门架机构2的下部外侧安装水平驱动装置3,水平驱动装置3沿下方的地轨6运行。As shown in Figure 1, Figure 2 and Figure 3, the technical solution adopted by the utility model includes a sky rail 1, a door frame mechanism 2, a horizontal drive device 3, a cargo platform assembly 4, a lifting mechanism 5, a ground rail 6 and a base 7 The sky rail 1 is a track made of a rectangular tube, the door frame mechanism 2 and the lifting mechanism 5 are connected with bolts on the base 7, and the top of the door frame mechanism 2 is installed in the track of the sky rail 1 and can be moved along the track of the sky rail 1. To run, the cargo platform mechanism 4 is installed on the inside of the door frame mechanism 2, and the horizontal driving device 3 is installed on the outside of the bottom of the door frame mechanism 2, and the horizontal driving device 3 runs along the ground rail 6 below.
如图4、图5和图6所示,所述门架机构2是堆垛机的主要承载件,所述门架机构2由左右2个立柱2-5和前后2个天轨支撑架2-3组成龙门式框架,在立柱2-5上通过螺栓连接有天轨导轮2-1,天轨导轮2-1可以沿天轨1运行,在左右2个立柱2-5的外侧均安装有爬梯2-4,在一侧爬梯2-4的下面留有空间,在该空间的立柱2-5的侧面安装有带有爬梯的维修平台2-6,在2个天轨支撑架2-3的内侧安装有提升从动装置2-2;所述提升从动装置2-2包括有支架2-2-1,在支架2-2-1内安装有从动轴2-2-2,在从动轴2-2-2上安装有提升从动同步带轮2-2-3,为了防止同步带在提升同步带轮上跳齿,在所述从动同步带轮2-2-3的上方安装有同步带压块2-2-4,在所述天轨支撑架2-3上用螺钉连接限速从动装置2-7。As shown in Fig. 4, Fig. 5 and Fig. 6, the gantry mechanism 2 is the main carrier of the stacker, and the gantry mechanism 2 consists of two left and right columns 2-5 and two front and rear sky rail support frames 2 -3 forms a gantry frame, on the column 2-5, there is a sky rail guide wheel 2-1 connected by bolts, and the sky rail guide wheel 2-1 can run along the sky rail 1, on the outsides of the left and right columns 2-5 Ladder 2-4 is installed, and there is a space below the ladder 2-4 on one side, and the maintenance platform 2-6 with ladder is installed on the side of the column 2-5 in this space, on 2 sky rail support frames 2 The inner side of -3 is equipped with a lifting driven device 2-2; the lifting driven device 2-2 includes a bracket 2-2-1, and a driven shaft 2-2-2 is installed in the bracket 2-2-1 , a lifting driven synchronous pulley 2-2-3 is installed on the driven shaft 2-2-2, in order to prevent the synchronous belt from jumping teeth on the lifting synchronous pulley, the driven synchronous pulley 2-2- The top of 3 is equipped with synchronous belt briquetting block 2-2-4, is connected speed-limiting driven device 2-7 with screw on described sky rail bracing frame 2-3.
如图7所示,所述水平驱动装置3包括承重轮组件3-1,该承重轮组件3-1用螺栓连接在门架2的外侧,在承重轮组件3-1上用螺栓连接驱动安装架3-2,驱动安装架3-2通过螺栓连接驱动轮支架3-4和从动轮支架3-5,在驱动轮支架3-4上垂直安装伺服驱动电机3-3,在伺服驱动电机3-3的下方连接有水平驱动减速机3-9,水平驱动减速机3-9的输出轴与驱动轮3-6连接,从动轮支架3-5与驱动安装架3-2连接后安装从动轮3-8,驱动轮3-6与从动轮3-8平行安装,堆垛机运行时驱动轮3-6与从动轮3-8夹持在地轨6上,并沿地轨6水平运行,所述驱动轮支架3-4与从动轮支架3-5通过调整弹簧导向杆3-10连接,在调整弹簧导向杆3-10上安装有压缩弹簧3-7,通过调节压缩弹簧3-7的压缩量可调整驱动轮3-6及从动轮3-8与地轨6之间的正压力,以提高驱动轮3-6与从动轮3-8与地轨6的摩擦力,实现堆垛机的高加速度,加速度可以达到2米/平方秒。As shown in Figure 7, the horizontal driving device 3 includes a load-carrying wheel assembly 3-1, which is bolted to the outside of the door frame 2, and is driven and installed on the load-carrying wheel assembly 3-1 with bolts. Frame 3-2, drive installation frame 3-2 connects drive wheel support 3-4 and driven wheel support 3-5 by bolt, servo drive motor 3-3 is installed vertically on drive wheel support 3-4, servo drive motor 3 The bottom of -3 is connected with a horizontal drive reducer 3-9, the output shaft of the horizontal drive reducer 3-9 is connected with the drive wheel 3-6, and the driven wheel support 3-5 is connected with the drive mounting frame 3-2 to install the driven wheel 3-8, the driving wheel 3-6 and the driven wheel 3-8 are installed in parallel. When the stacker is running, the driving wheel 3-6 and the driven wheel 3-8 are clamped on the ground rail 6 and run horizontally along the ground rail 6. Described driving wheel support 3-4 is connected with driven wheel support 3-5 by adjusting spring guide rod 3-10, and compression spring 3-7 is installed on adjustment spring guide rod 3-10, by adjusting the compression spring 3-7 The amount of compression can adjust the positive pressure between the driving wheel 3-6, the driven wheel 3-8 and the ground rail 6, so as to improve the friction between the driving wheel 3-6, the driven wheel 3-8 and the ground rail 6, and realize the stacker The high acceleration, the acceleration can reach 2 meters per square second.
如图8、图9和图10所示为承重轮组件3-1的结构示意图,所述承重轮组件3-1包括承重轮支架3-1-1,在承重轮支架3-1-1的两侧面安装有带座轴承3-1-2,在带座轴承3-1-2中安装有承重轴3-1-6,在承重轴3-1-6的中间位置通过键3-1-7连接有带有聚氨酯外圈3-1-3-1的铁芯承重轮3-1-3-2,在承重轮组件3-1的下方侧面水平安装两个纠偏轮3-1-4,在承重轮支架3-1-1的两侧板内部安装有两个防倾翻轮3-1-5,所述纠偏轮3-1-4和防倾翻轮3-1-5与带有聚氨酯外圈3-1-3-1的铁芯承重轮3-1-3-2一样均采用铁芯聚氨酯轮,摩擦力大,噪音小,运行平稳可靠。As shown in Fig. 8, Fig. 9 and Fig. 10, the structure diagram of the load wheel assembly 3-1 is shown, and the load wheel assembly 3-1 includes the load wheel bracket 3-1-1, and the load wheel bracket 3-1-1 Bearings with seat 3-1-2 are installed on both sides, bearing shaft 3-1-6 is installed in bearing with seat 3-1-2, pass key 3-1-6 in the middle position of bearing shaft 3-1-6 7 is connected with the iron core load-bearing wheel 3-1-3-2 with polyurethane outer ring 3-1-3-1, two correction wheels 3-1-4 are horizontally installed on the lower side of the load-bearing wheel assembly 3-1, Two anti-tipping wheels 3-1-5 are installed inside the side plates of the load-bearing wheel support 3-1-1, and the deviation correction wheel 3-1-4 and the anti-tipping wheel 3-1-5 are connected with the The iron core load-bearing wheels 3-1-3-2 of the polyurethane outer ring 3-1-3-1 all adopt iron core polyurethane wheels, which have large frictional force, low noise and stable and reliable operation.
如图11、图12和图13所示为双工位双货叉的载货台机构4,所述双工位双货叉的载货台机构4是堆垛机承接货物并进行升降运动的部件,所述双工位双货叉的载货台机构4包括载货台架体4-5,该载货台架体4-5为载货台机构4的结构主体,在载货台架体4-5的左右两侧面分别安装有上导向装置4-1、4个中间导向装置4-2和下导向装置4-3及同步带压板装置4-7、同步带导轮4-8和安全钳4-9,上导向辊4-1、中间导向辊4-2和下导向辊4-3沿着所述立柱2-5上下运动,保证载货台机构4的垂直运动,同步带压板装置4-7和同步带导轮4-8用于载货台机构4的升降,为了防止载货台机构4的意外坠落,在载货台架体4-5的一侧安装有钢丝绳导轮装置4-4,通过钢丝绳4-10与提升机构5及门架组件2中的限速从动装置2-7的共同作用,最终由安全钳4-9将载货台机构4进行升降停止,在载货台架体4-5中间位置安装2个货叉伸缩装置4-6,所述货叉伸缩装置4-6采用十字型三层伸缩货叉,实现左右两侧伸缩,完成一个巷道内两侧堆垛,提高了立体库的使用率。As shown in Fig. 11, Fig. 12 and Fig. 13, the cargo platform mechanism 4 of double-station and double-forks is the platform mechanism 4 of the double-station and double-fork, which is used by the stacker to accept goods and carry out lifting movement. Parts, the loading platform mechanism 4 of the double-station and double-forks includes a loading platform frame body 4-5, and the loading platform frame body 4-5 is the structural main body of the loading platform mechanism 4. The left and right sides of the body 4-5 are respectively equipped with an upper guide device 4-1, four intermediate guide devices 4-2, a lower guide device 4-3, a timing belt pressure plate device 4-7, a timing belt guide wheel 4-8 and The safety gear 4-9, the upper guide roller 4-1, the middle guide roller 4-2 and the lower guide roller 4-3 move up and down along the column 2-5 to ensure the vertical movement of the loading platform mechanism 4, and the timing belt pressure plate The device 4-7 and the synchronous belt guide wheel 4-8 are used for the lifting of the cargo platform mechanism 4. In order to prevent the cargo platform mechanism 4 from accidentally falling, a wire rope guide wheel is installed on one side of the cargo platform frame body 4-5 The device 4-4, through the joint action of the wire rope 4-10 and the speed-limiting driven device 2-7 in the hoisting mechanism 5 and the door frame assembly 2, finally lifts and stops the loading platform mechanism 4 by the safety gear 4-9, Two fork telescopic devices 4-6 are installed in the middle of the loading platform frame body 4-5. The fork telescopic devices 4-6 adopt a cross-shaped three-layer telescopic fork to realize the expansion and contraction of the left and right sides, and complete a roadway. Stacking on both sides improves the utilization rate of the three-dimensional warehouse.
如图14所示,所述提升机构5包括驱动轴5-3,驱动轴5-3安装有减速机5-1、在减速机5-1的两侧对称安装有驱动同步带轮5-4、提升同步带5-5和限位缓冲块5-6,在减速机5-1上安装有伺服驱动电机5-2,伺服驱动电机5-2通过减速机5-1减速后带动驱动轴5-3转动,从而带动驱动带轮5-4转动,在驱动带轮5-4上安装的提升同步带5-5分别与载货台机构4的同步带压板装置4-7及门架机构2的从动提升组件2-2连接。As shown in Figure 14, the lifting mechanism 5 includes a drive shaft 5-3, the drive shaft 5-3 is equipped with a speed reducer 5-1, and a driving synchronous pulley 5-4 is symmetrically installed on both sides of the speed reducer 5-1. , Lift the synchronous belt 5-5 and the limit buffer block 5-6, the servo drive motor 5-2 is installed on the reducer 5-1, and the servo drive motor 5-2 drives the drive shaft 5 after decelerating through the reducer 5-1 -3 rotates to drive the drive pulley 5-4 to rotate, and the lifting synchronous belt 5-5 installed on the drive pulley 5-4 is respectively connected with the synchronous belt pressing plate device 4-7 of the loading platform mechanism 4 and the door frame mechanism 2 The driven lifting component is connected 2-2.
工作时伺服驱动电机5-2转动时,可以通过提升同步带5-5将载货台机构4进行升降动作,底座支架5-1上安装有4个限位缓冲块5-6,在底座7的支架上还安装有单向限速器5-7,通过载货台机构4的钢丝绳导轮装置4-4和门架机构2的从动限速装置2-7共同作用,当起升同步带带5-5断裂使载货机构4无控制下落时,单向限速器5-7报警并制动,切断电源并通过载货台机构4的钢丝绳4-10与提升机构5及门架组件2中的限速从动装置2-7的共同作用,最终由安全钳4-9将载货台机构4进行升降停止,从而制止载货台机构4下落,以保证货物与设备的安全。When the servo drive motor 5-2 rotates during work, the cargo platform mechanism 4 can be lifted and lowered by lifting the synchronous belt 5-5, and 4 limit buffer blocks 5-6 are installed on the base bracket 5-1, and the base 7 A one-way speed limiter 5-7 is also installed on the bracket, and the wire rope guide wheel device 4-4 of the cargo platform mechanism 4 and the driven speed limiter 2-7 of the door frame mechanism 2 work together to achieve synchronous lifting. When the belt 5-5 is broken and the loading mechanism 4 falls without control, the one-way speed limiter 5-7 will alarm and brake, cut off the power supply and pass the steel wire rope 4-10 of the loading platform mechanism 4, the lifting mechanism 5 and the door frame The combined action of the speed-limiting driven devices 2-7 in the assembly 2 finally lifts and stops the cargo platform mechanism 4 by the safety gear 4-9, thereby preventing the cargo platform mechanism 4 from falling, so as to ensure the safety of goods and equipment.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107572450A (en) * | 2017-09-25 | 2018-01-12 | 沈阳蓝英工业自动化装备股份有限公司 | A kind of high-speed buck stacker for half steel fetus storehouse |
| CN111634845A (en) * | 2020-05-21 | 2020-09-08 | 科捷智能装备有限公司 | Method for detecting lifting operation and belt breakage of elevator |
| CN118255295A (en) * | 2023-08-02 | 2024-06-28 | 怡隆(廊坊)环保科技发展有限公司 | Intelligent forklift |
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2017
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107572450A (en) * | 2017-09-25 | 2018-01-12 | 沈阳蓝英工业自动化装备股份有限公司 | A kind of high-speed buck stacker for half steel fetus storehouse |
| CN111634845A (en) * | 2020-05-21 | 2020-09-08 | 科捷智能装备有限公司 | Method for detecting lifting operation and belt breakage of elevator |
| CN118255295A (en) * | 2023-08-02 | 2024-06-28 | 怡隆(廊坊)环保科技发展有限公司 | Intelligent forklift |
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Inventor after: Guo Hongsheng Inventor after: Zhang Kai Inventor before: Guo Hongsheng |