CN207402215U - A kind of carbon slipper processing Double end digital control cutting machine - Google Patents
A kind of carbon slipper processing Double end digital control cutting machine Download PDFInfo
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- CN207402215U CN207402215U CN201721388240.9U CN201721388240U CN207402215U CN 207402215 U CN207402215 U CN 207402215U CN 201721388240 U CN201721388240 U CN 201721388240U CN 207402215 U CN207402215 U CN 207402215U
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Abstract
本实用新型公开了一种碳滑板加工用双头数控切割机,包括机体、机台、气动夹具,所述机体内侧底部设置有所述机台,所述机台上方安装有若干组所述气动夹具,所述机体一侧安装有控制器,所述机体内侧顶部安装有除尘罩;所述机台顶部安装有数控水平移动架,所述数控水平移动架顶部设置有导轨,所述导轨两端分别安装有一组数控角度盘,所述数控角度盘上安装有金刚石切割机。有益效果在于:本实用新型能够通过所述数控角度盘和所述数控水平移动架的配合,对所述碳滑板两端进行数控切割,提高了所述碳滑板的切割效率,降低了碳滑板切割的劳动强度;通过所述除尘罩,可在所述碳滑板切割时吸附切割过程中产生的粉尘,减少粉尘排放。
The utility model discloses a double-head numerical control cutting machine for carbon skateboard processing, which comprises a machine body, a machine table, and a pneumatic clamp. Fixture, a controller is installed on one side of the body, and a dust cover is installed on the top of the inner side of the body; a numerical control horizontal moving frame is installed on the top of the machine, and a guide rail is arranged on the top of the numerical control horizontal moving frame, and the two ends of the guide rail A group of numerically controlled angle discs are installed respectively, and a diamond cutting machine is installed on the numerically controlled angle discs. The beneficial effect is that: the utility model can carry out numerical control cutting on both ends of the carbon slide plate through the cooperation of the numerical control angle plate and the numerical control horizontal moving frame, which improves the cutting efficiency of the carbon slide plate and reduces the cutting efficiency of the carbon slide plate. low labor intensity; through the dust removal cover, the dust generated during the cutting process can be absorbed by the carbon slide plate to reduce dust emission.
Description
技术领域technical field
本实用新型碳滑板加工机械设备领域,具体涉及一种碳滑板加工用双头数控切割机。The utility model relates to the field of carbon skateboard processing mechanical equipment, in particular to a double-head numerical control cutting machine for carbon skateboard processing.
背景技术Background technique
碳滑板是动车受电弓的弓头上面的由碳或者粉末合金的导电性滑板,用来与接触网接触从上面取电。碳滑板组装工序中碳条粘接到铝条上后需要对两端部切割,传统的加工方法为使用双头切割机由人工控制切割。The carbon slide plate is a conductive slide plate made of carbon or powder alloy on the bow head of the motor vehicle pantograph, which is used to contact the catenary to take electricity from it. In the carbon skateboard assembly process, the carbon strips are bonded to the aluminum strips and both ends need to be cut. The traditional processing method is to use a double-head cutting machine to cut manually.
本申请人发现现有技术中至少存在以下技术问题:人工控制切割机切割碳滑板过程中,会产生大量的粉尘,造成环境污染,且劳动强度较高,自动化程度低,生产效率低下。The applicant found that there are at least the following technical problems in the prior art: a large amount of dust will be generated during the cutting of carbon slides by a manual control cutting machine, causing environmental pollution, and the labor intensity is high, the degree of automation is low, and the production efficiency is low.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种碳滑板加工用双头数控切割机,以解决现有技术中人工控制切割机切割碳滑板过程中,会产生大量的粉尘,造成环境污染,且劳动强度较高,自动化程度低,生产效率低下等技术问题。本实用新型提供的诸多技术方案中优选的技术方案具有:能够通过对碳滑板进行数控切割,提高了碳滑板的切割效率,同时能够降低碳滑板切割工作的劳动强度,并且能够对切割工作产生的粉尘进行吸附收集,减少了粉尘排放等技术效果,详见下文阐述。The purpose of this utility model is to provide a double-head CNC cutting machine for carbon skateboard processing in order to solve the above problems, so as to solve the problem that a large amount of dust will be generated during the cutting of carbon skateboards by manual control cutting machines in the prior art, which will cause environmental pollution. , and high labor intensity, low degree of automation, low production efficiency and other technical problems. Among the many technical solutions provided by the utility model, the preferred technical solution has: the cutting efficiency of the carbon sliding plate can be improved by numerical control cutting of the carbon sliding plate, and the labor intensity of the cutting work of the carbon sliding plate can be reduced at the same time, and the cutting work can be reduced. Dust is collected by adsorption, reducing dust emissions and other technical effects, as detailed below.
为实现上述目的,本实用新型提供了以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
本实用新型提供的一种碳滑板加工用双头数控切割机,包括机体、机台、气动夹具,所述机体内侧底部设置有所述机台,所述机台上方安装有若干组所述气动夹具,所述机体一侧安装有控制器,所述机体内侧顶部安装有除尘罩;The utility model provides a double-head CNC cutting machine for carbon skateboard processing, which includes a body, a machine table, and a pneumatic clamp. A fixture, a controller is installed on one side of the body, and a dust cover is installed on the inner top of the body;
所述机台顶部安装有数控水平移动架,所述数控水平移动架顶部设置有导轨,所述导轨两端分别安装有一组数控角度盘,所述数控角度盘上安装有金刚石切割机;The top of the machine is equipped with a numerically controlled horizontal mobile frame, the top of the numerically controlled horizontally mobile frame is provided with guide rails, and a group of numerically controlled angle plates are respectively installed at both ends of the guide rail, and a diamond cutting machine is installed on the numerically controlled angle plates;
所述气动夹具上夹装由碳滑板。The pneumatic gripper is clamped by a carbon slide plate.
采用上述一种碳滑板加工用双头数控切割机,将所述碳滑板固定在所述气动夹具上后,通过所述控制器开启设备,所述数控角度盘和所述数控水平移动架在所述控制器的控制下移动,所述金刚石切割机开启,对所述碳滑板进行切割,所述除尘罩在切割过程中对产生的粉尘进行吸附收集,所述碳滑板两端切割完成后,所述数控角度盘和所述数控水平移动架在所述控制器的控制下回归原位。Using the above-mentioned double-head CNC cutting machine for carbon skateboard processing, after the carbon skateboard is fixed on the pneumatic fixture, the device is opened by the controller, and the CNC angle plate and the CNC horizontal moving frame are placed on the Move under the control of the controller, the diamond cutting machine is turned on, and the carbon slide is cut, and the dust cover absorbs and collects the dust generated during the cutting process. After the cutting of both ends of the carbon slide is completed, the The numerical control angle plate and the numerical control horizontal moving frame return to their original positions under the control of the controller.
作为优选,所述控制器内部设置有PLC控制芯片。Preferably, the controller is provided with a PLC control chip inside.
作为优选,所述数控水平移动架分为架体和移动机构两部分,所述架体与所述机台滑动配合,所述数控水平移动架镶嵌在所述机台两侧。Preferably, the numerical control horizontal moving frame is divided into two parts: a frame body and a moving mechanism, the frame body is slidingly matched with the machine table, and the numerical control horizontal moving frame is embedded on both sides of the machine table.
作为优选,所述气动夹具至少设置有两组。Preferably, there are at least two groups of pneumatic clamps.
作为优选,所述气动夹具上设置有橡胶材料制成的夹持垫。Preferably, the pneumatic clamp is provided with a clamping pad made of rubber material.
作为优选,所述导轨通过螺栓固定安装在所述数控水平移动架顶部。Preferably, the guide rail is fixedly installed on the top of the numerical control horizontal moving frame by bolts.
有益效果在于:1、本实用新型能够通过所述数控角度盘和所述数控水平移动架的配合,对所述碳滑板两端进行数控切割,提高了所述碳滑板的切割效率,降低了碳滑板切割的劳动强度;Beneficial effects are: 1. The utility model can carry out numerical control cutting on both ends of the carbon slide plate through the cooperation of the numerical control angle plate and the numerical control horizontal moving frame, which improves the cutting efficiency of the carbon slide plate and reduces the carbon The labor intensity of skateboard cutting;
2、通过所述除尘罩,可在所述碳滑板切割时吸附切割过程中产生的粉尘,减少粉尘排放。2. Through the dust removal cover, the dust generated during the cutting process can be absorbed by the carbon slide to reduce dust emission.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
附图标记说明如下:The reference signs are explained as follows:
1、机体;2、机台;3、气动夹具;4、碳滑板;5、数控角度盘;6、金刚石切割机;7、除尘罩;8、导轨;9、控制器;10、数控水平移动架。1. Machine body; 2. Machine table; 3. Pneumatic fixture; 4. Carbon slide plate; 5. CNC angle plate; 6. Diamond cutting machine; 7. Dust removal cover; 8. Guide rail; 9. Controller; 10. CNC horizontal movement shelf.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将对本实用新型的技术方案进行详细的描述。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本实用新型所保护的范围。In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other implementations obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
参见图1所示,本实用新型提供了一种碳滑板加工用双头数控切割机,包括机体1、架体2、气动夹具3,机体1内侧底部设置有架体2,架体2上方安装有若干组气动夹具3,机体1一侧安装有控制器9,机体1内侧顶部安装有除尘罩7;Referring to Figure 1, the utility model provides a double-head CNC cutting machine for carbon skateboard processing, including a body 1, a frame body 2, and a pneumatic clamp 3. There are several groups of pneumatic clamps 3, a controller 9 is installed on one side of the body 1, and a dust cover 7 is installed on the top of the inner side of the body 1;
架体2顶部安装有数控水平移动架10,数控水平移动架10顶部设置有导轨8,导轨8两端分别安装有一组数控角度盘5,数控角度盘5上安装有金刚石切割机6;A numerically controlled horizontal moving frame 10 is installed on the top of the frame body 2, and a guide rail 8 is arranged on the top of the numerically controlled horizontally moving frame 10. A group of numerically controlled angle discs 5 are respectively installed at both ends of the guide rail 8, and a diamond cutting machine 6 is installed on the numerically controlled angle disc 5;
气动夹具3上夹装由碳滑板4。The pneumatic clamp 3 is clamped by a carbon slide 4 .
作为可选的实施方式,控制器9内部设置有PLC控制芯片,如此设置,通过PLC程序可对需要切割的碳滑板4端头形状进行设定,便于数控角度盘5和数控水平移动架10进行移动,辅助金刚石切割机6进行切割;As an optional embodiment, the inside of the controller 9 is provided with a PLC control chip. In this way, the shape of the end of the carbon slide 4 that needs to be cut can be set by the PLC program, which is convenient for the numerical control angle plate 5 and the numerical control horizontal moving frame 10 to carry out Move, assist diamond cutting machine 6 to cut;
数控水平移动架10分为架体和移动机构两部分,架体与架体2滑动配合,数控水平移动架10镶嵌在架体2两侧,如此设置,可便于数控水平移动架10进行水平移动,带动导轨8进行水平方向运动;The CNC horizontal moving frame 10 is divided into two parts: the frame body and the moving mechanism. The frame body and the frame body 2 are slidingly matched, and the CNC horizontal moving frame 10 is inlaid on both sides of the frame body 2. Such setting can facilitate the horizontal movement of the CNC horizontal moving frame 10 , to drive the guide rail 8 to move in the horizontal direction;
气动夹具3至少设置有两组,如此设置,可通过气动夹具3夹持至少两组碳滑板4,提高碳滑板4的切割效率;There are at least two groups of pneumatic clamps 3, so that at least two groups of carbon slides 4 can be clamped by the pneumatic clamps 3, and the cutting efficiency of carbon slides 4 can be improved;
气动夹具3上设置有橡胶材料制成的夹持垫,如此设置,可在气动夹具3夹持碳滑板4的过程中对碳滑板4进行防碎保护;The clamping pad made of rubber material is arranged on the pneumatic clamp 3, so that the carbon slide 4 can be protected against shattering during the process of clamping the carbon slide 4 by the pneumatic clamp 3;
导轨8通过螺栓固定安装在数控水平移动架10顶部。The guide rail 8 is fixedly installed on the top of the CNC horizontal moving frame 10 by bolts.
采用上述结构,将碳滑板4固定在气动夹具3上后,通过控制器9开启设备,数控角度盘5和数控水平移动架10在控制器9的控制下移动,金刚石切割机6开启,对碳滑板4进行切割,除尘罩7在切割过程中对产生的粉尘进行吸附收集,碳滑板4两端切割完成后,数控角度盘5和数控水平移动架10在控制器9的控制下回归原位;With the above structure, after the carbon slide 4 is fixed on the pneumatic fixture 3, the device is opened by the controller 9, the numerical control angle plate 5 and the numerical control horizontal moving frame 10 move under the control of the controller 9, the diamond cutting machine 6 is opened, and the carbon The slide plate 4 cuts, and the dust cover 7 absorbs and collects the generated dust during the cutting process. After the two ends of the carbon slide plate 4 are cut, the numerical control angle plate 5 and the numerical control horizontal moving frame 10 return to their original positions under the control of the controller 9;
通过数控角度盘5和数控水平移动架10的配合,对碳滑板4两端进行数控切割,提高了碳滑板4的切割效率,降低了碳滑板4切割的劳动强度;Through the cooperation of the numerically controlled angle plate 5 and the numerically controlled horizontal moving frame 10, the two ends of the carbon slide 4 are numerically controlled to cut, which improves the cutting efficiency of the carbon slide 4 and reduces the labor intensity of cutting the carbon slide 4;
通过除尘罩7,可在碳滑板4切割时吸附切割过程中产生的粉尘,减少粉尘排放。Through the dust removal cover 7, the dust generated in the cutting process can be absorbed when the carbon slide 4 is cutting, so as to reduce dust emission.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
Claims (6)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111230765A (en) * | 2020-01-14 | 2020-06-05 | 大同新成新材料股份有限公司 | Multi-point limiting clamping type intelligent carbon sliding plate machining tool and use method thereof |
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2017
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111230765A (en) * | 2020-01-14 | 2020-06-05 | 大同新成新材料股份有限公司 | Multi-point limiting clamping type intelligent carbon sliding plate machining tool and use method thereof |
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