CN207395557U - A kind of ligulate baffle plate and shell-and-tube heat exchanger - Google Patents

A kind of ligulate baffle plate and shell-and-tube heat exchanger Download PDF

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Publication number
CN207395557U
CN207395557U CN201720276691.7U CN201720276691U CN207395557U CN 207395557 U CN207395557 U CN 207395557U CN 201720276691 U CN201720276691 U CN 201720276691U CN 207395557 U CN207395557 U CN 207395557U
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China
Prior art keywords
baffling
baffle plate
circulation
face
notch
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CN201720276691.7U
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陈孙艺
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Maoming Gravity Petrochemical Equipment Co Ltd
Challenge Petrochemical Machinery Corp
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Maoming Gravity Petrochemical Equipment Co Ltd
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Abstract

A kind of ligulate baffle plate and shell-and-tube heat exchanger of the utility model, its structure includes the baffling mainboard and the auxiliary plate of baffling that are arranged in same plane, one side of the auxiliary plate of baffling is circulation notch face, and the inner wall of circulate notch face and housing surrounds the circulation notch flowed through for fluid.The utility model can reduce the auxiliary plate of baffling of circulation notch by adding, so that the circulation area otherness in circulation notch or so width reduces, also so that the circulation area variation of circulation notch is gentler, the flow velocity that fluid flows through circulation notch can not only so be increased, can also equalization fluid flow through circulation notch fluidised form, and then can between strengthening fluid convection current plate body and housing corner interference, and then effectively avoid poorly efficient or invalid fluid stagnation dead zone, and the dirty layer and impurity of corner can be washed away, and then accelerate the purpose of heat exchange.The shell-and-tube heat exchanger of the utility model by using above-mentioned ligulate baffle plate, can effectively put forward the effective heat exchange area of heat exchanger and the purpose of heat exchange efficiency.

Description

A kind of ligulate baffle plate and shell-and-tube heat exchanger
Technical field
The utility model is related to the technical field of heat exchanger, more particularly to a kind of ligulate baffle plate and pipe shell type heat exchange Device.
Background technology
Shell-and-tube heat exchanger is also known as tubular heat exchanger or shell and tube condenser, and it is suitable for chemical industry, oil, doctors " liquid --- liquid " in the industries such as medicine, food, light industry, metallurgy, coking, " vapour --- vapour ", the convection current of " vapour --- liquid " heat exchange Heat transfer and the heat exchange condensation flow such as steam condensation and liquid evaporation, are the heat exchangers being most widely used.
Shell-and-tube heat exchanger is generally made of main members such as tube bank, housing, bobbin carriage, outer skulls, and tube bank is that shell and tube changes The core of hot device is restrained usually by heat exchanger tube, baffle plate(Or referred to as support plate)It is formed with tube sheet, rows of heat exchanger tube passes through Baffle plate supports that both ends are pierced into the pore of tube sheet to be connected with tube sheet, in the sealing for the connector for ensureing exchanger tubes and tubesheets Property and intensity in the case of, you can as a tube bank, tube bank forms complete heat exchanger with housing, bobbin carriage again.Wherein, exchange heat Pipe determines the heat transfer property of tubular heat exchanger, bobbin carriage and housing then determine shell and tube as heat conducting element together with baffle plate The bearing capacity of heat exchanger and the security reliability of operation operation.The manufacturing process of this shell-and-tube heat exchanger is ripe, security Can be high, it is crucial energy consumption equipment in heat transmission equipment.
In traditional technology, the structure of the commonly used baffle plate in tube bank is generally segmental baffle or is rolled in arch The discount vibram outlet blocking solution shape baffle plate that is improved on the basis of flowing plate, ring disk and doughnut baffles, orificed plates, rod baffle etc., these More or less all there are following shortcomings for baffle arrangement:(1) since flow direction is varied multiple times in shell-side fluid, easily exist Baffle plate edge generates fluid separation, so as to increase flow resistance;(2) for segmental baffle, as shown in Figure 1, it circulates Notch face 101 is plane, and 103 inner wall of housing is arrived in circulation notch face 101(Dotted line in Fig. 1)Full-size for H, H is arch Baffle plate 100 for fluid by circulation notch 102 maximum height, due to the circulation notch 102 of segmental baffle 100 Intermediate altitude be significantly greater than height on both sides, and transition is not gentle enough so that the fluid for flowing through the circulation notch 102 is not equal enough Weighing apparatus, and the flow velocity at 102 middle part of notch of circulating is slower, it is impossible to effectively wash away what is formed between segmental baffle 100 and housing 103 Turning causes the presence in much flowing stagnation dead zones, does not only result in heat transfer efficiency reduction so, and the fluid in stagnation dead zone holds Easily in shell-side fouling, heat exchanger effectiveness decline is in turn resulted in;(3) for discount vibram outlet blocking solution shape baffle plate, due to fluid in discount vibram outlet area In the tube axial direction flowing parallel to heat exchanger tube, heat transfer property is caused to decline;(4) for ring disk and doughnut baffles, shell-side fluid warp The multiple baffling of baffle plate can generate distributary flowing, and then the mean temperature difference that will reduce heat transfer;(5) when the import and export pipe of shell side During away from tube sheet farther out, flowing stop zone can become larger, and need to add guide shell, must increase the effective length of heat exchanger tube;(6) for Deflection rod heat exchanger is hardly formed effective toll bar vortex in highly viscous medium, and then high heat transfer efficiency is not achieved It is required that.
For traditional baffle plate there are the problem of, the countermeasure that people take is to cast off segmental baffle once and for all, using spiral shell Rotation flat tube self supports heat exchanger tube or self supports heat exchanger tube using winding pipe or two-dimentional baffle plate is combined into helical baffles Support heat exchanger tube etc., the baffle plate of these improved structures also brings use condition while above-mentioned subproblem is solved The problem of limitation, the complexity of structure, new non-easy cleaning and repair, of high cost etc..In addition, with petrochemical plant Large-scale development and power-saving technology index it is perfect, the nominal diameter that shell and tube exchanger is applicable in is expanded to from 2600mm 4000mm, the Enlargement Design of structure size can't natively bring the increased technological effect of linear scale, can amplify original instead The shortcomings that having, for example, in the shell and tube exchanger of big nominal diameter, existing baffle arrangement(Including traditional baffle plate With improved existing baffle plate), a portion is not suitable for the shell and tube exchanger of big nominal diameter in itself, wherein separately A part is so that itself existing above problem is more prominent and serious.Therefore, for above-mentioned problems and defect, research and development The baffle plate and shell and tube exchanger that a kind of lamps structure is simple, designing technique is reliable, manufacturing process is ripe, infrastructure cost is low, Effective heat exchange area and heat exchange efficiency can be improved, there is important engineering significance to steady production and economic benefit.
The content of the invention
One of the purpose of this utility model is for technical problem in the prior art, and stream can be eliminated by providing one kind Dynamic stagnation dead zone, the ligulate baffle plate for avoiding shell fluid fouling, accelerating heat exchange.
The purpose of this utility model second is that for technical problem in the prior art, providing one kind can effectively carry The shell and tube exchanger of high effective heat exchange area and heat exchange efficiency.
One of to achieve the above object, the utility model provides following technical scheme:
A kind of ligulate baffle plate is provided, is installed in columnar housing, it is described including baffling mainboard and the auxiliary plate of baffling Baffling mainboard is connected to the inner wall of the housing, and the one side of the auxiliary plate of baffling and the baffling mainboard are affixed, and the baffling is auxiliary The opposite side of plate is circulation notch face, and the inner wall of the circulation notch face and the housing surrounds the circulation flowed through for fluid and lacks Mouthful, the baffling mainboard and the auxiliary plate of the baffling are in the same plane.
Wherein, the auxiliary plate of the baffling is an integral molding structure with the baffling mainboard.
Wherein, the auxiliary plate of the baffling and the baffling mainboard are affixed by splicing.
Wherein, the angle between the baffling mainboard and the inner wall of the housing is a, 90 °≤a≤135 °.
Wherein, the circulation notch face is arcwall face.
Wherein, the plane that the circulation notch bread bracket face is connected with the arcwall face, the plane are located at institute State the both ends of arcwall face.
Wherein, the circulation notch face includes the plane that angled face is connected with the angled face, and the plane is located at institute State the both ends of angled face.
Wherein, the circulation notch face is stairstepping face.
Wherein, the circulation notch face includes two arcwall faces, two arcwall face splicing undulate faces.
To achieve the above object two, the utility model provides following technical scheme:
A kind of shell-and-tube heat exchanger is provided, including columnar housing and is installed on the in vivo baffle plate of the shell, it is described Baffle plate is a kind of above-mentioned ligulate baffle plate.
The beneficial effects of the utility model:
The ligulate baffle plate of the utility model, structure includes the baffling mainboard being arranged in same plane and baffling is auxiliary Plate, a side of the auxiliary plate of baffling are circulation notch face, and the inner wall of circulate notch face and housing surrounds the circulation flowed through for fluid and lacks Mouthful.Compared with the prior art, the utility model is additionally arranged the auxiliary plate of baffling that can reduce circulation notch, and causes circulation notch or so Circulation area otherness in width reduces so that the circulation area variation for the notch that circulates is gentler, can not only so increase Fluid is added to flow through the flow velocity of circulation notch, additionally it is possible to which equalization fluid flows through the fluidised form of circulation notch, and then can strengthening fluid convection current The interference of corner between plate body and housing, and then poorly efficient or invalid fluid stagnation dead zone is effectively avoided, it can also wash away The dirty layer and impurity of corner, and then accelerate the purpose of heat exchange.
The shell-and-tube heat exchanger of the utility model, can strengthening fluid convection-plate by using above-mentioned ligulate baffle plate The interference of corner between main body and housing, and then poorly efficient or invalid fluid stagnation dead zone is effectively avoided, and then carry The effective heat exchange area of heat exchanger and the purpose of heat exchange efficiency.
Description of the drawings
Fig. 1 is the structure diagram of segmental baffle of the prior art.
Reference numeral in Fig. 1:100- segmental baffles, 101- circulation notches face, 102- circulation notches.
Fig. 2 is a kind of structure diagram of ligulate baffle plate of embodiment 1.
Fig. 3 is a kind of structure diagram of ligulate baffle plate of embodiment 2.
Fig. 4 is a kind of structure diagram of ligulate baffle plate of embodiment 3.
Fig. 5 is a kind of structure diagram of ligulate baffle plate of embodiment 4.
Fig. 6 is a kind of structure diagram of ligulate baffle plate of embodiment 5.
Fig. 7 is installed vertically on the in vivo structure diagram of shell for ligulate baffle plate.
Reference numeral in Fig. 2 to Fig. 7:
1- housings, 11- shell sides inlet tube, 12- shell-side outlet pipes;
2- baffling mainboards;
The auxiliary plate of 3- bafflings, 31- circulation notches face;
4- pores;
5- circulation notches.
Specific embodiment
The utility model is described in detail below in conjunction with specific embodiment and attached drawing.
Embodiment 1
A kind of ligulate baffle plate of embodiment 1 as shown in Figure 2 and Figure 7, is installed on columnar housing 1(In Fig. 2 Circular arc dotted line)Interior, ligulate baffle plate includes baffling mainboard 2 and the auxiliary plate 3 of baffling, and the one side of the auxiliary plate 3 of baffling connects with baffling mainboard 2 It connects, the opposite side of the auxiliary plate 3 of baffling is circulation notch face 31, and circulation notch face 31 and the inner wall of housing 1 surround what is flowed through for fluid Circulate notch 5, and in the present embodiment, the auxiliary plate 3 of baffling is arc panel, and circulation notch face 31 is arcwall face, this causes the notch 5 that circulates Upper-lower height gradual transition from both ends to the middle so that the circulation area otherness in circulation 5 or so width of notch reduces, can Equalization fluid flows through the fluidised form of circulation notch 5, and the upper-lower height at 5 middle part of notch of circulating is reduced to h by H of the prior art (As shown in Figure 2), and then the flow velocity that fluid flows through circulation notch 5 can be increased, fluid is after auxiliary 3 water conservancy diversion of plate of baffling, Neng Gouqiang Change the interference of corner between fluid convection plate body and housing 1(A, B, C, D corner in Fig. 7), effectively avoid it is poorly efficient or The invalid fluid stagnation dead zone of person can also wash away the dirty layer and impurity of corner, and then accelerate the purpose of heat exchange.Separately Outside, fluid is after auxiliary 3 water conservancy diversion of plate of baffling, additionally it is possible to and shell-side flow path is made to form macroscopical fluidised form that circulation area scales cycling repeatedly, So not only enough flowing velocities for constantly changing fluid of exoergic, and then form turbulent flow, so as to which heat can be made under the interference of turbulent flow It exchanges and accelerates, improve heat exchange efficiency, and dynamic scalable stream can wash away dirty layer and impurity, reduce the metallic walls of housing 1 Thermal resistance.
Further, the auxiliary plate 3 of baffling and the material and thickness of baffling mainboard 2 can be the same or different.Baffling mainboard 2 Can be traditional segmental baffle, the auxiliary plate 3 of baffling is directly welded on traditional segmental baffle can form this practicality newly The ligulate baffle plate of type, can so save significantly on processing cost.Certainly, the auxiliary plate 3 of baffling and baffling mainboard 2 can be a kind of plate Integrally formed structure can so save welding procedure, and cause the structural strength enhancing of entire ligulate baffle plate.
As shown in fig. 7, the angle between the inner wall of baffling mainboard 2 and housing 1 is a, and 90 °≤a≤135 °, two neighboring When spacing between ligulate baffle plate is smaller, baffling mainboard 2 is installed vertically on the inner wall of housing 1, b=90 °;In two neighboring tongue When spacing between shape baffle plate is larger, baffling mainboard 2 is tilted to the inner wall for being installed on housing 1, b=135 ° tilt installation baffling Mainboard 2 allows fluid to be more fully washed into each corner formed between baffling mainboard 2 and housing 1, and Make macroscopical fluidised form that circulation area scales cycling repeatedly more obvious, and then increase the turbulence level of fluid, reach and further add The purpose of fast heat exchange.
In the present embodiment, when the inclination of baffling mainboard 2 is installed on housing 1, the pore 4 of baffling mainboard 2 and the auxiliary plate 3 of baffling is all For ellipse or circular, in order to which heat exchanger tube is installed on ligulate baffle plate, and pore 4 is uniformly arranged in baffling mainboard 2 and folding It flows on auxiliary plate 3.
The ligulate baffle plate of the present embodiment can be applied not only to shell-and-tube heat exchanger, can also be applied to movable tube sheets heat exchanger Or fixed tube-sheet exchanger, the heat exchanger that shell-side fluid is liquid or gas is applied also for, and especially suitable for big straight The shell-and-tube heat exchanger in footpath, low flow velocity or both.The ligulate baffle plate of the present embodiment is applicable to changing for liquid or gas Hot device.As shown in fig. 7, ligulate baffle plate is installed vertically in housing 1, shell-side fluid from the shell side inlet tube 11 of left upper part into Enter, flowed along dotted line and arrow between ligulate baffle plate, finally left from the shell side inlet tube 11 of right end lower part, in baffling Under the water conservancy diversion of auxiliary plate 3, fluid can fully be washed into 90 ° of corners such as A, B, C and D in Fig. 7, avoid the occurrence of poorly efficient or nothing The flow dead zone of effect, in addition, when the shell side inlet tube 11 and shell-side outlet pipe 12 of the side of housing 1 all away from tube sheet farther out when, adopt With above-mentioned ligulate baffle plate, in this way it is no longer necessary to add guide shell, you can guide the back of the body of fluid arrival tube sheet by the auxiliary body of baffling Face, and then simplify heat exchanger structure.In addition, for traditional heat exchanger, tube bank therein is only needed to change(Tube bank includes heat exchange Pipe, baffle plate and tube sheet), you can reach the heat-transfer effect for enhancing heat exchanger, and then improve heat exchange efficiency, so that heat exchange The technology upgrading of device is easy to operation, and cost input is few and energy-saving effect is notable.
Embodiment 2
The two of a kind of ligulate baffle plate specific embodiment of the utility model, as shown in figure 3, the main skill of the present embodiment Art scheme is same as Example 1, in the present embodiment unaccounted feature, using the explanation in embodiment 1, no longer carries out herein It repeats.The present embodiment and embodiment 1 difference lies in, circulation notch face 31 includes the plane that arcwall face is connected with arcwall face, Plane is located at the both ends of arcwall face, and the inner wall of circulation notch face 31 and housing 1 surrounds an annular circulation notch 5.Circulation The upper-lower height at 5 middle part of notch is reduced to the h in Fig. 3 by H of the prior art, and the circulation notch 5 of annular is so that entire The height of circulation notch 5 is equal, this farthest reduces the circulation area difference in entire circulation 5 or so width of notch, So that the fluidised form for flowing through circulation notch 5 is more balanced, and improve the flow velocity among circulation notch 5 so that reduce or Eliminate the flowing stagnation dead zone between baffle plate and housing 1.
Embodiment 3
The three of a kind of ligulate baffle plate specific embodiment of the utility model, as shown in figure 4, the main skill of the present embodiment Art scheme is same as Example 1, in the present embodiment unaccounted feature, using the explanation in embodiment 1, no longer carries out herein It repeats.The present embodiment and embodiment 1 difference lies in, circulation notch face 31 includes the plane that angled face is connected with angled face, Plane is located at the both ends of angled face, and the inner wall of circulation notch face 31 and housing 1 surrounds a fan-shaped circulation notch 5.Circulation The upper-lower height at 5 middle part of notch is reduced to the h in Fig. 4 by H of the prior art, this notch 5 that circulate is in left and right width side Upwards, middle part and the circulation different widths very little positioned on both sides of the middle are so significantly reduced in entire circulation 5 width of notch The otherness of circulation area so that the fluidised form for flowing through circulation notch 5 is more balanced, and improves 5 middle part of circulation notch Flow velocity so that reduce or eliminate the flowing stagnation dead zone between baffle plate and housing 1.
Embodiment 4
The four of a kind of ligulate baffle plate specific embodiment of the utility model, as shown in figure 5, the main skill of the present embodiment Art scheme is same as Example 1, in the present embodiment unaccounted feature, using the explanation in embodiment 1, no longer carries out herein It repeats.Difference lies in circulation notch face 31 is stairstepping face, stairstepping face and the inner wall of housing 1 to the present embodiment with embodiment 1 Surround circulation notch 5.The upper-lower height at 5 middle part of circulation notch is reduced to the h in Fig. 5 by H of the prior art, this to circulate Notch 5 is on the width of left and right, middle part and the circulation different widths very little positioned on both sides of the middle, so significantly reduces entire The otherness of the circulation area to circulate in 5 width of notch so that the fluidised form for flowing through circulation notch 5 is more balanced, and carries The high flow velocity at 5 middle part of circulation notch so that reduce or eliminate the flowing stagnation dead zone between baffle plate and housing 1.
Embodiment 5
The four of a kind of ligulate baffle plate specific embodiment of the utility model, as shown in fig. 6, the main skill of the present embodiment Art scheme is same as Example 1, in the present embodiment unaccounted feature, using the explanation in embodiment 1, no longer carries out herein It repeats.Difference lies in circulation notch face 31 includes two arcwall faces to the present embodiment, and two arcwall face splicings are in embodiment 1 The inner wall of waveform face, waveform face and housing 1 surrounds circulation notch 5.The upper-lower height at 5 middle part of circulation notch is by the prior art In H be reduced to h in Fig. 6, compared with the prior art, the circulation notch 5 of the utility model on the width of left and right, wherein Portion and little positioned at the circulation different widths of on both sides of the middle so reduces circulation area in entire circulation 5 width of notch Otherness so that the fluidised form for flowing through circulation notch 5 is more balanced, and improves the flow velocity at 5 middle part of circulation notch so that It reduces or eliminates the flowing stagnation dead zone between baffle plate and housing 1.
Finally it should be noted that above example is only to illustrate the technical solution of the utility model rather than to this reality With the limitation of novel protected scope, although being explained in detail with reference to preferred embodiment to the utility model, this field it is general Lead to it will be appreciated by the skilled person that can be modified or replaced equivalently to the technical solution of the utility model, without departing from this The spirit and scope of utility model technical solution.

Claims (10)

1. a kind of ligulate baffle plate, is installed in columnar housing, including baffling mainboard, the baffling mainboard is connected to institute The inner wall of housing is stated, free air space is surrounded by between the baffling mainboard and the inner wall of the housing, it is characterised in that:Circulation is empty Interior to be equipped with the auxiliary plate of baffling, the one side of the auxiliary plate of baffling and the baffling mainboard are affixed, the opposite side of the auxiliary plate of baffling For circulation notch face, the circulation notch face and the inner wall of the housing surround the circulation notch flowed through for fluid, the baffling In the same plane, the angle between the baffling mainboard and the inner wall of the housing is a, 90 ° for mainboard and the auxiliary plate of the baffling< a≤135°。
2. a kind of ligulate baffle plate according to claim 1, it is characterized in that:The auxiliary plate of baffling is with the baffling mainboard Integrated formed structure.
3. a kind of ligulate baffle plate according to claim 1, it is characterized in that:The auxiliary plate of baffling leads to the baffling mainboard Cross splice it is affixed.
4. a kind of ligulate baffle plate according to claim 1, it is characterized in that:The inner wall of the baffling mainboard and the housing Between angle be a, a=90 °.
5. a kind of ligulate baffle plate according to claim 1, it is characterized in that:The circulation notch face is arcwall face.
6. a kind of ligulate baffle plate according to claim 1, it is characterized in that:The circulation notch bread bracket face and institute The plane of arcwall face connection is stated, the plane is located at the both ends of the arcwall face.
7. a kind of ligulate baffle plate according to claim 1, it is characterized in that:The circulation notch face includes angled face and institute The plane of angled face connection is stated, the plane is located at the both ends of the angled face.
8. a kind of ligulate baffle plate according to claim 1, it is characterized in that:The circulation notch face is stairstepping face.
9. a kind of ligulate baffle plate according to claim 1, it is characterized in that:The circulation notch face includes two arcs Face, two arcwall face splicing undulate faces.
10. a kind of shell-and-tube heat exchanger including columnar housing and is installed on the in vivo baffle plate of the shell, it is characterized in that: The baffle plate is a kind of ligulate baffle plate described in any one in claim 1 to claim 9.
CN201720276691.7U 2017-03-21 2017-03-21 A kind of ligulate baffle plate and shell-and-tube heat exchanger Active CN207395557U (en)

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Application Number Priority Date Filing Date Title
CN201720276691.7U CN207395557U (en) 2017-03-21 2017-03-21 A kind of ligulate baffle plate and shell-and-tube heat exchanger

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106931823A (en) * 2017-03-21 2017-07-07 茂名重力石化装备股份公司 A kind of ligulate deflection plate and shell-and-tube heat exchanger

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106931823A (en) * 2017-03-21 2017-07-07 茂名重力石化装备股份公司 A kind of ligulate deflection plate and shell-and-tube heat exchanger

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