CN207392603U - Steel-epoxy resin mortar multiple tube concrete combination column - Google Patents

Steel-epoxy resin mortar multiple tube concrete combination column Download PDF

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CN207392603U
CN207392603U CN201721218131.2U CN201721218131U CN207392603U CN 207392603 U CN207392603 U CN 207392603U CN 201721218131 U CN201721218131 U CN 201721218131U CN 207392603 U CN207392603 U CN 207392603U
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pipe
composite
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concrete
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胡红松
王浩祚
郭子雄
王海峰
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Huaqiao University
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Abstract

本实用新型公开了一种钢‑环氧砂浆复合管混凝土组合柱,该组合柱包括高强薄壁钢管、压型钢板、环氧砂浆和混凝土;所述高强薄壁钢管、压型钢板和环氧砂浆共同构成组合柱的外包复合管,其中,高强薄壁钢管作为复合管的外壁,压型钢板围成复合管的内壁,环氧砂浆填充于外壁和内壁之间;所述混凝土填充于压型钢板围成的内壁之内;所述高强薄壁钢管与压型钢板的平均间距为高强薄壁钢管壁厚的3~5倍。本实用新型不仅能有效防止组合柱因高强薄壁钢管局部屈曲而发生承载力退化,提高组合柱的变形能力,而且通过使用价格相对低廉的环氧砂浆,减少钢材的消耗,降低组合柱的造价。

The utility model discloses a steel-epoxy mortar composite pipe-concrete composite column, which comprises a high-strength thin-walled steel pipe, a profiled steel plate, epoxy mortar and concrete; the high-strength thin-walled steel pipe, profiled steel plate and epoxy The mortar together constitutes the outsourcing composite pipe of the composite column, wherein the high-strength thin-walled steel pipe serves as the outer wall of the composite pipe, the profiled steel plate forms the inner wall of the composite pipe, and the epoxy mortar is filled between the outer wall and the inner wall; the concrete is filled in the profiled Within the inner wall surrounded by steel plates; the average distance between the high-strength thin-walled steel pipe and the profiled steel plate is 3 to 5 times the wall thickness of the high-strength thin-walled steel pipe. The utility model can not only effectively prevent the degradation of the bearing capacity of the combined column due to local buckling of the high-strength thin-walled steel pipe, improve the deformation capacity of the combined column, but also reduce the consumption of steel and reduce the cost of the combined column by using relatively cheap epoxy mortar .

Description

钢-环氧砂浆复合管混凝土组合柱Steel-Epoxy Mortar Composite Tube Concrete Composite Column

技术领域technical field

本实用新型属于建筑结构技术领域,具体涉及一种钢-环氧砂浆复合管混凝土组合柱。The utility model belongs to the technical field of building structures, in particular to a steel-epoxy mortar composite pipe-concrete composite column.

背景技术Background technique

钢管混凝土柱是近年来发展起来的一种新型高效的组合构件,它由钢管和钢管内的混凝土组成。通过组合作用的发挥,钢管混凝土能够充分发挥钢材和混凝土两者的材料性能。此外,钢管还可以作为混凝土浇筑的模板,从而大大缩短工期。对于钢管混凝土柱,在其他条件相同的情况下,钢材的屈服强度越高,柱的承载力越高。因此在承载力相同的情况下,采用高强钢管可以减小钢管壁厚,节约钢材。然而在高强钢管混凝土柱减小钢管壁厚的同时,钢管的局部稳定承载力也会相应减小,使组合柱的钢管在达到屈服强度前就发生向外的局部屈曲。此外,薄壁高强钢管无法有效约束钢管内的混凝土,使混凝土呈现脆性破坏,导致组合柱的变形能力不足。The concrete-filled steel tube column is a new type of high-efficiency composite member developed in recent years, which consists of steel tubes and concrete inside the steel tubes. Through the exertion of combination, CFST can give full play to the material properties of both steel and concrete. In addition, the steel pipe can also be used as a template for concrete pouring, which greatly shortens the construction period. For CFST columns, under other conditions being the same, the higher the yield strength of the steel, the higher the bearing capacity of the column. Therefore, in the case of the same bearing capacity, the use of high-strength steel pipes can reduce the wall thickness of the steel pipes and save steel. However, when the wall thickness of the steel pipe is reduced in the high-strength CFST column, the local stable bearing capacity of the steel pipe will also be reduced accordingly, so that the steel pipe of the composite column will buckle locally before reaching the yield strength. In addition, thin-walled high-strength steel pipes cannot effectively restrain the concrete inside the steel pipes, causing the concrete to show brittle failure, resulting in insufficient deformation capacity of the composite column.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术所存在的不足,提供一种钢-环氧砂浆复合管混凝土组合柱。The purpose of the utility model is to overcome the shortcomings of the prior art and provide a steel-epoxy mortar composite tube-concrete composite column.

本实用新型的技术方案为:The technical scheme of the utility model is:

一种钢-环氧砂浆复合管混凝土组合柱,该组合柱包括高强薄壁钢管、压型钢板、环氧砂浆和混凝土;所述高强薄壁钢管、压型钢板和环氧砂浆共同构成组合柱的外包复合管,其中,薄壁高强钢管作为复合管的外壁,压型钢板围成复合管的内壁,环氧砂浆填充于外壁和内壁之间;所述混凝土填充于压型钢板围成的内壁之内;所述高强薄壁钢管与压型钢板的平均间距为高强薄壁钢管壁厚的3~5倍。A steel-epoxy mortar composite pipe-concrete composite column, the composite column includes a high-strength thin-walled steel pipe, a profiled steel plate, epoxy mortar and concrete; the high-strength thin-walled steel pipe, profiled steel plate and epoxy mortar together form a composite column Outsourcing composite pipe, wherein, the thin-walled high-strength steel pipe serves as the outer wall of the composite pipe, the profiled steel plate encloses the inner wall of the composite pipe, and epoxy mortar is filled between the outer wall and the inner wall; the concrete is filled in the inner wall surrounded by the profiled steel plate Within; the average distance between the high-strength thin-walled steel pipe and the profiled steel plate is 3 to 5 times the wall thickness of the high-strength thin-walled steel pipe.

优选的,所述高强薄壁钢管是冷弯、焊接或无缝结构用钢管。Preferably, the high-strength thin-walled steel pipe is a steel pipe for cold bending, welding or seamless structure.

优选的,所述高强薄壁钢管是矩形截面,宽厚比为40~100。Preferably, the high-strength thin-walled steel pipe has a rectangular cross-section with an aspect ratio of 40-100.

优选的,所述高强薄壁钢管是圆形截面,径厚比为50~150。Preferably, the high-strength thin-walled steel pipe has a circular cross-section, and the diameter-to-thickness ratio is 50-150.

优选的,所述压型钢板围成与高强薄壁钢管相同截面形状的管状结构,且该管状结构与所述高强薄壁钢管中心重合。Preferably, the profiled steel plate encloses a tubular structure with the same cross-sectional shape as the high-strength thin-walled steel pipe, and the tubular structure coincides with the center of the high-strength thin-walled steel pipe.

优选的,所述压型钢板是开口压型钢板,厚度为0.8-1.6mm。Preferably, the profiled steel plate is an open profiled steel plate with a thickness of 0.8-1.6mm.

本实用新型相对于现有技术具有以下优点及突出效果:Compared with the prior art, the utility model has the following advantages and outstanding effects:

本实用新型提出的一种钢-环氧砂浆复合管混凝土组合柱的突出特点是采用钢-环氧砂浆复合管作为组合柱的外包构件。环氧砂浆具有高粘结力,高抗压强度且不受结构形状限制等优点,通过与薄壁高强钢管粘合成一个整体,能有效避免高强薄壁钢管发生向外的局部屈曲,防止组合柱因钢管局部屈曲发生承载力退化。另一方面,将环氧砂浆填充于钢管与压型钢板间,可增大复合管的截面面积,提高复合管对管内混凝土的约束作用,避免混凝土发生脆性破坏,提高组合柱的变形能力。此外,压型钢板不仅可作为施工时复合管的内模板,还可增大复合管与管内混凝土的机械咬合力和摩擦力,进而提高复合管与混凝土的粘结强度,使复合管与混凝土能达到协同变形。综上所述,本实用新型不仅能有效防止组合柱因高强薄壁钢管局部屈曲而发生承载力退化,提高组合柱的变形能力,而且通过使用价格相对低廉的环氧砂浆,减少钢材的消耗,降低组合柱的造价。The outstanding feature of the steel-epoxy mortar composite pipe-concrete composite column proposed by the utility model is that the steel-epoxy mortar composite pipe is used as the outsourcing component of the composite column. Epoxy mortar has the advantages of high cohesive force, high compressive strength and is not limited by the structural shape. By bonding with thin-walled high-strength steel pipes into a whole, it can effectively avoid local buckling of high-strength thin-walled steel pipes and prevent combination The bearing capacity of the column degrades due to the local buckling of the steel pipe. On the other hand, filling the epoxy mortar between the steel pipe and the profiled steel plate can increase the cross-sectional area of the composite pipe, improve the restraint effect of the composite pipe on the concrete in the pipe, avoid brittle failure of the concrete, and improve the deformation capacity of the composite column. In addition, the profiled steel plate can not only be used as the inner formwork of the composite pipe during construction, but also increase the mechanical bite force and friction between the composite pipe and the concrete inside the pipe, thereby improving the bond strength between the composite pipe and concrete, so that the composite pipe and concrete can Achieving synergistic deformation. To sum up, the utility model can not only effectively prevent the degradation of the bearing capacity of the composite column due to local buckling of the high-strength thin-walled steel pipe, improve the deformation capacity of the composite column, but also reduce the consumption of steel by using relatively cheap epoxy mortar, Reduce the cost of the composite column.

附图说明Description of drawings

图1为钢-环氧砂浆复合管混凝土组合柱的横截面图;Fig. 1 is the cross-sectional view of steel-epoxy mortar composite tubular concrete composite column;

图2为钢-环氧砂浆复合管混凝土组合柱的立体图;Fig. 2 is the three-dimensional view of steel-epoxy mortar composite tubular concrete composite column;

图中:1-高强薄壁钢管;2-环氧砂浆;3-压型钢板;4-混凝土。In the figure: 1 - high-strength thin-walled steel pipe; 2 - epoxy mortar; 3 - profiled steel plate; 4 - concrete.

具体实施方式Detailed ways

以下结合附图,对本实用新型的具体实施方法作进一步描述。Below in conjunction with accompanying drawing, the specific implementation method of the present utility model is further described.

参考图1至图2,一种钢-环氧砂浆复合管混凝土组合柱,该组合柱由高强薄壁钢管1、压型钢板3、环氧砂浆2和混凝土4组成。所述高强薄壁钢管1、压型钢板3和环氧砂浆2 共同构成组合柱的外包复合管,其中,高强薄壁钢管1作为复合管的外壁,压型钢板3围成复合管的内壁,环氧砂浆2填充于外壁和内壁之间;所述混凝土4填充于压型钢板3围成的内壁之内;所述高强薄壁钢管1与压型钢板3的平均间距为高强薄壁钢管1壁厚的3~5倍。Referring to Fig. 1 to Fig. 2, a steel-epoxy mortar composite tubular concrete composite column is composed of high-strength thin-walled steel pipe 1, profiled steel plate 3, epoxy mortar 2 and concrete 4. The high-strength thin-walled steel pipe 1, the profiled steel plate 3 and the epoxy mortar 2 together constitute the outsourcing composite pipe of the combined column, wherein the high-strength thin-walled steel pipe 1 serves as the outer wall of the composite pipe, and the profiled steel plate 3 forms the inner wall of the composite pipe, The epoxy mortar 2 is filled between the outer wall and the inner wall; the concrete 4 is filled in the inner wall surrounded by the profiled steel plate 3; the average distance between the high-strength thin-walled steel pipe 1 and the profiled steel plate 3 is 1 3 to 5 times the wall thickness.

所述高强薄壁钢管1采用矩形截面(例如正方形),可以采用冷弯、焊接或无缝结构用钢管,矩形钢管截面的宽厚比可采用40~100。所述压型钢板3采用工厂预制的开口型压型钢板,如YX75-200-600,厚度为0.8-1.6mm。所述环氧砂浆2是以环氧树脂为主剂,以石英砂、耐磨粉料(如氧化铝粉、微硅粉、铸石粉等)为集料,配以促进剂等一系列助剂,配以促进剂等一系列助剂,经混合固化后形成一种高强度、高粘结力的固结体。所述压型钢板3 同样围成矩形的管状结构,且该管状结构与所述高强薄壁钢管1中心重合,高强薄壁钢管1 与压型钢板3的间距即为环氧砂浆2的厚度。The high-strength thin-walled steel pipe 1 adopts a rectangular cross-section (such as a square), which can be cold-formed, welded or seamless steel pipe, and the width-to-thickness ratio of the rectangular steel pipe cross-section can be 40-100. The profiled steel plate 3 is a prefabricated open profiled steel plate, such as YX75-200-600, with a thickness of 0.8-1.6mm. The epoxy mortar 2 uses epoxy resin as the main agent, quartz sand, wear-resistant powder (such as alumina powder, microsilica powder, cast stone powder, etc.) , with a series of additives such as accelerators, after mixing and curing, a high-strength, high-bonding consolidated body is formed. The profiled steel plate 3 also forms a rectangular tubular structure, and the tubular structure coincides with the center of the high-strength thin-walled steel pipe 1 , and the distance between the high-strength thin-walled steel tube 1 and the profiled steel plate 3 is the thickness of the epoxy mortar 2 .

上述组合柱的施工方法为:The construction method of above-mentioned composite column is:

首先,将四块压型钢板3的端部两两焊接围成一个矩形轮廓钢管。接着,将矩形轮廓钢管布置于高强薄壁钢管1内,矩形轮廓钢管截面的中心为高强薄壁钢管1截面的中心,矩形轮廓钢管与高强薄壁钢管的平均间距为高强薄壁钢管壁厚的3~5倍。接着,将环氧砂浆2 灌注于矩形轮廓钢管与高强薄壁钢管1之间,灌注操作应均匀、缓慢,避免灌注空间内出现封闭气泡,待环氧砂浆2固化后即完成钢-环氧砂浆复合管的施工。最后,将配置好的混凝土4浇筑于钢-环氧砂浆复合管内,待混凝土强度达到要求时,即完成本实用新型的施工。First, the ends of the four profiled steel plates 3 are welded in pairs to form a steel pipe with a rectangular outline. Next, arrange the steel pipe with a rectangular outline in the high-strength thin-walled steel pipe 1, the center of the section of the steel pipe with a rectangular outline is the center of the section of the high-strength thin-walled steel pipe 1, and the average distance between the steel pipe with a rectangular outline and the high-strength thin-walled steel pipe is 1/2 of the wall thickness of the high-strength thin-walled steel pipe 3 to 5 times. Next, the epoxy mortar 2 is poured between the rectangular profile steel pipe and the high-strength thin-wall steel pipe 1. The pouring operation should be uniform and slow to avoid closed air bubbles in the pouring space. The steel-epoxy mortar is completed after the epoxy mortar 2 is cured. Construction of composite pipes. Finally, the configured concrete 4 is poured into the steel-epoxy mortar composite pipe, and the construction of the utility model is completed when the strength of the concrete reaches the requirement.

此外,在其他实施例中,所述高强薄壁钢管亦可根据需求设置为其他形状的截面,例如可以是圆形截面,径厚比为50~150。In addition, in other embodiments, the high-strength thin-walled steel pipe can also be provided with cross-sections of other shapes according to requirements, for example, it can be a circular cross-section with a ratio of diameter to thickness of 50-150.

上述实施例仅用来进一步说明本实用新型的一种钢-环氧砂浆复合管混凝土组合柱,但本实用新型并不局限于实施例,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均落入本实用新型技术方案的保护范围内。The above-mentioned embodiments are only used to further illustrate a steel-epoxy mortar composite pipe-concrete composite column of the present invention, but the present invention is not limited to the embodiments. Any simple modification, equivalent change and modification all fall within the protection scope of the technical solution of the utility model.

Claims (6)

1.一种钢-环氧砂浆复合管混凝土组合柱,其特征在于:该组合柱包括高强薄壁钢管、压型钢板、环氧砂浆和混凝土;所述高强薄壁钢管、压型钢板和环氧砂浆共同构成组合柱的外包复合管,其中,高强薄壁钢管作为复合管的外壁,压型钢板围成复合管的内壁,环氧砂浆填充于外壁和内壁之间;所述混凝土填充于压型钢板围成的内壁之内;所述高强薄壁钢管与压型钢板的平均间距为高强薄壁钢管壁厚的3~5倍。1. A steel-epoxy mortar composite pipe-concrete composite column is characterized in that: the composite column comprises high-strength thin-walled steel pipe, profiled steel plate, epoxy mortar and concrete; described high-strength thin-walled steel tube, profiled steel plate and ring Oxygen mortar together constitutes the outsourcing composite pipe of the composite column, wherein, the high-strength thin-walled steel pipe serves as the outer wall of the composite pipe, the profiled steel plate forms the inner wall of the composite pipe, and the epoxy mortar is filled between the outer wall and the inner wall; the concrete is filled in the within the inner wall surrounded by profiled steel plates; the average distance between the high-strength thin-walled steel tube and the profiled steel tube is 3 to 5 times the wall thickness of the high-strength thin-walled steel tube. 2.根据权利要求1所述的钢-环氧砂浆复合管混凝土组合柱,其特征在于:所述高强薄壁钢管是冷弯、焊接或无缝结构用钢管。2. The steel-epoxy mortar composite pipe-concrete composite column according to claim 1, characterized in that: the high-strength thin-walled steel pipe is a cold-formed, welded or seamless steel pipe. 3.根据权利要求1所述的钢-环氧砂浆复合管混凝土组合柱,其特征在于:所述高强薄壁钢管是矩形截面,宽厚比为40~100。3. The steel-epoxy mortar composite pipe-concrete composite column according to claim 1, characterized in that: the high-strength thin-walled steel pipe has a rectangular cross-section with a width-to-thickness ratio of 40-100. 4.根据权利要求1所述的钢-环氧砂浆复合管混凝土组合柱,其特征在于:所述高强薄壁钢管是圆形截面,径厚比为50~150。4. The steel-epoxy mortar composite pipe-concrete composite column according to claim 1, characterized in that: the high-strength thin-walled steel pipe has a circular cross-section, and the ratio of diameter to thickness is 50-150. 5.根据权利要求1所述的钢-环氧砂浆复合管混凝土组合柱,其特征在于:所述压型钢板围成与高强薄壁钢管相同截面形状的管状结构,且该管状结构与所述高强薄壁钢管中心重合。5. The steel-epoxy mortar composite pipe-concrete composite column according to claim 1, characterized in that: the profiled steel plate encloses a tubular structure with the same cross-sectional shape as the high-strength thin-walled steel pipe, and the tubular structure is identical to the described The centers of high-strength thin-walled steel pipes overlap. 6.根据权利要求1所述的钢-环氧砂浆复合管混凝土组合柱,其特征在于:所述压型钢板是开口压型钢板,厚度为0.8-1.6mm。6. The steel-epoxy mortar composite tubular concrete composite column according to claim 1, characterized in that: the profiled steel plate is an open profiled steel plate with a thickness of 0.8-1.6 mm.
CN201721218131.2U 2017-09-21 2017-09-21 Steel-epoxy resin mortar multiple tube concrete combination column Active CN207392603U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111119409A (en) * 2019-12-30 2020-05-08 扬州大学 A kind of prestressed steel tube restrained section steel concrete column and preparation method thereof
CN115045388A (en) * 2022-07-05 2022-09-13 黑龙江大学 Concrete column-combined flat beam frame structure restrained by profiled steel plate and construction method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111119409A (en) * 2019-12-30 2020-05-08 扬州大学 A kind of prestressed steel tube restrained section steel concrete column and preparation method thereof
CN111119409B (en) * 2019-12-30 2022-03-04 扬州大学 A kind of prestressed steel tube restrained section steel concrete column and preparation method thereof
CN115045388A (en) * 2022-07-05 2022-09-13 黑龙江大学 Concrete column-combined flat beam frame structure restrained by profiled steel plate and construction method thereof
CN115045388B (en) * 2022-07-05 2023-09-12 黑龙江大学 A profiled steel plate restrained concrete column-combined flat beam frame structure and its construction method

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