CN207391549U - A kind of laser melting coating lathe and its tire-mold of cladding - Google Patents
A kind of laser melting coating lathe and its tire-mold of cladding Download PDFInfo
- Publication number
- CN207391549U CN207391549U CN201721351419.7U CN201721351419U CN207391549U CN 207391549 U CN207391549 U CN 207391549U CN 201721351419 U CN201721351419 U CN 201721351419U CN 207391549 U CN207391549 U CN 207391549U
- Authority
- CN
- China
- Prior art keywords
- laser melting
- melting coating
- cladding
- lathe
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model discloses a kind of laser melting coating lathe and its tire-molds of cladding, lathe includes machine body, it is provided with to place the workbench of simultaneously clamping workpiece on the pedestal of machine body, multifunctional tool head is provided on the upside of workbench, the multifunctional tool head is adjustable compared with the position three-dimensional of workbench, laser melting coating module, rubbing down repair module or/and on-line measurement module are equipped on multifunctional tool head, carrying out laser melting coating, rubbing down restriking dies and on-line measurement to the workpiece surface set on workbench respectively acts.The utility model can introduce rubbing down grooming function in laser cladding process, can effectively improve clad layer surface quality, ensure overlapping regions stable quality, also can guarantee the accuracy of measurement.
Description
Technical field
The utility model is related to a kind of laser melting coating lathe and its tire-molds of cladding.
Background technology
The laser melting coating process means ripe as one are commonly used for workpiece surface and handle modified, surface defect reparation
And in fusion stacking shaping.Some cladding equipment occurred currently on the market, it is difficult to meet the workpiece such as axis class, complex-curved simultaneously
Processing, therefore, it is necessary to a kind of lathe configure multiple functions.
Simultaneously as the utilization rate of metal powder can not possibly reach 100% in cladding process, from environmental protection, cost control
From the aspect of system, contamination control, recycling are the problems that fiducial value must be studied, when especially bulk industrial produces,
Correlation engineering scheme needs to be integrated into lathe.Current laser cladding apparatus can not preferably recycle not sharp in cladding process
Metal powder causes the promotion of input cost and the waste of resource.
Utility model content
The utility model is to solve the above-mentioned problems, it is proposed that a kind of laser melting coating lathe and its tire-mold of cladding,
The utility model can effectively recycle the dusty material not utilized, it is made to come into operation again, be promoted by the mode of recycling
The stock utilization of laser melting coating, while rubbing down finishing or/and measurement function can be introduced in cladding process, further carry
Clad layer surface quality is risen, ensures the stable quality of overlapping regions.
To achieve these goals, the utility model adopts the following technical solution：
A kind of laser melting coating lathe including machine body, is provided with to place and press from both sides on the pedestal of the machine body
Hold the workbench of workpiece, be provided with multifunctional tool head on the upside of workbench, the multifunctional tool head compared with workbench position
It is adjustable to put three-dimensional, laser melting coating module, rubbing down repair module or/and on-line measurement mould are equipped on the multifunctional tool head
Block carries out laser melting coating, rubbing down restriking dies or/and on-line measurement to the workpiece surface set on workbench respectively and acts；
The base position is provided with medium altitude groove, and edge has an angle of inclination in the medium altitude groove, and on medium altitude groove
Vibrator is provided with, using angle of inclination and effect of vibration, recycles the powder during laser melting coating or/and rubbing down restriking dies.
Further, slide is provided on the pedestal of the machine body, the workbench is arranged in slide, along slide
Movement, medium altitude groove are arranged at base center position, and Powder Recovery hopper is provided in groove, and edge has in Powder Recovery hopper
One angle of inclination, center are less than marginal position.
Further, the vibrator is ultrasonic transducer, is both provided in the side of Powder Recovery hopper and bottom surface
Several.
Certainly, the quantity of specific ultrasonic transducer can be determined according to required vibrational energy density, here
Ultrasonic transducer can be looked at as doing the elastomer of mechanical oscillation, caused by it by a small margin, high-frequency mechanical oscillation
It is transferred on Powder Recovery hopper, along being smooth flat in Powder Recovery hopper, so passes through vibration, inclination angle and smooth surface
Triple role enables powder smoothly to converge at recovery port.
This setup can allow powder to be preferably recovered, and certainly, those skilled in the art can be new in this practicality
Under the operation principle enlightenment of type, change vibrator into other devices, such as mechanical plexor member or increase prioritization scheme, such as add
Timer or Oscillation Amplitude adjusting apparatus etc., effect are provided to preferably recycle powder material, and its principle and this reality
With new consistent, the scope of protection of the utility model ought to be belonged to.
Further, the workbench has two-dimensional freedom compared with pedestal, including B axle and C axis, wherein B axle -30-+
120 ° of swings, C axis is 0-360 ° of rotation, and the operating of each axis is provided with hydraulic locking apparatus.Pass through the setting side of workbench
Formula is capable of the vertical or wide-angle cladding demand of better toe ring part.
Certainly, those skilled in the art can be under the enlightenment of the operation principle of the utility model, by the operating of workbench certainly
Increased by degree or adjusted the slewing area of each degree of freedom, these should all belong to conventional replacement.
Preferably, tailstock is additionally provided on pedestal, guide rail is provided on tailstock.This design can preferably be suitable for axis
The clamping and installation of class workpiece.
Further, the multifunctional tool head is fixed on by three-dimensional motion mechanism on pedestal, three-dimensional motion mechanism energy
It is enough to move along X, Y and Z axis and stop in any position in the range of the stroke.
The multifunctional tool head includes displacement power set and guide part, and the guide part moves pushing away for power apparatus in place
It is run under dynamic, laser melting coating module, rubbing down repair module or/and on-line measurement module is set on guide part.
As a preferred embodiment, the multifunctional tool head includes bottom plate, rodless cylinder, slide carriage and guide rail, described to lead
Rail is fixed on bottom plate, and slide carriage is run under the promotion of rodless cylinder along guide rail, on slide carriage laser melting coating module, rubbing down is set to repair
Mould preparation block or/and on-line measurement module.
Further, the laser melting coating module, including cladding microscope group and nozzle, cladding microscope group is used for the transmission of laser beam
And focus on, nozzle transmits for metal powder, and the laser melting coating module is connected with dust feeder.
The rubbing down repair module, including power drive unit and roller brush, the rotation of power drive unit roller brush.
Further, roller brush direction of rotation and workpiece moving direction are on the contrary, to ensure rubbing down effect and organic efficiency.
Further, the power drive unit is air motor；The rubbing down repair module further includes exhaust column, shield
It covers, is provided with interlayer in the shield, shield covers entire roller brush, and shield is arranged with inlet scoop, and pumping is provided in interlayer
Air hose.
Roller brush is rigid, preferably with steel wire, can carry out rubbing down to workpiece surface, passes through exhaust column and inlet scoop
It sets so that rubbing down repair module can adsorb the powder of workpiece surface accumulation during rubbing down finishing is carried out, and be returned
It receives.
As a kind of scheme being more highly preferred to, small cyclones collecting mechanism and high pressure positive blower can be configured, to increase suction.
Further, the on-line measurement module, including ultrahigh speed profile measurer or three-dimensional precise stylus.It can be to molten
The pattern of coating realizes overstable high-acruracy survey.
In configuration module installation site, the real-time measurement scheme of cladding layer of needs is taken into full account, it can be by on-line measurement
Module is symmetrically installed with laser melting coating module on Z axis.
As a preferred embodiment, small drive mechanism is added in on-line measurement module Y direction, is preferably small servo
Motor.Ensure that measurement position can follow cladding path in real time.
Wherein contourgraph is 0-7mm in X-direction measurable range, and Z-direction measurable range is 0-20mm.
Further, the machine body further includes control system, controls the dynamic of laser, dust feeder and pneumatic part
Make.
Further, the machine body is also configured with cooling body, to cool down laser melting coating module.
Cooling body it is various informative, many devices of condenser or cooling cycle water route etc. may be employed, gas principle is equal
To carry out heat exchange by medium of refrigerant.This is because the electric light transformation efficiency of laser<45%, most of electric energy finally converts
Into thermal energy, this partial heat energy needs are carried in time, otherwise can seriously affect the work of laser.
Further, laser melting coating module, rubbing down repair module and on-line measurement module simultaneously assemble or individually assembling or
Combination assembling, carries out cross-operation.According to the job requirements of workpiece, multifunctional tool head is reasonably configured, with more preferable
Meet working condition requirement.
Further, multiple multifunctional tool heads can be set, auxiliary tool is configured on other multifunctional tool heads, such as
Ultrasonic variable amplitude bar etc., with the production of better auxiliary work-piece.
Tire-mold parts surface system of processing, including above-mentioned laser melting coating lathe.
A kind of tire-mold is made using above-mentioned laser melting coating lathe cladding.
Based on the method for work of above-mentioned laser melting coating lathe, laser melting coating lathe is whole rubbing down after continuous cladding and cladding
Pattern after control laser melting coating module disposably completes the cladding in cladding face along setting track, is packed up laser melting coating module, is put down
Rubbing down repair module completes whole quick rubbing down, after the completion of rubbing down, packs up rubbing down repair module, completes overall process.
Based on the method for work of above-mentioned laser melting coating lathe, laser melting coating lathe is cladding and rubbing down cross-operation pattern,
If after cladding dried layer, laser melting coating module is packed up, rubbing down repair module is put down, completes quick rubbing down, packs up rubbing down repair module,
Repeat cladding process.
Based on the method for work of above-mentioned laser melting coating lathe, laser melting coating lathe is cladding, rubbing down and on-line measurement intersect
If work pattern after completing dried layer cladding according to cladding strategy, packs up laser melting coating module, puts down rubbing down repair module, completes
Quick rubbing down packs up rubbing down repair module, puts into online measurement module, cladding layer measurement is completed, according to actual measurement result
Cladding strategy is corrected, realizes Difference test and compensation.
Compared with prior art, the beneficial effects of the utility model are：
1) the utility model can introduce rubbing down grooming function in laser cladding process, while configure servo-actuated dust suction dress
It puts, removal clad layer surface is bad, and such structure design can effectively improve clad layer surface quality, ensures overlapping regions matter
Amount is stablized, and also can guarantee the accuracy of measurement；
2) the utility model can be configured with on-line measurement system, measure the size of melting layer or fusion stacking shape in real time
Size obtains accurate cladding data, obtains rational allowance and reduces unnecessary powder waste, can more preferably improve
Cladding efficiency, and cost-effective and resource；
3) the utility model is configured with two sets of powder recovery systems, simple in structure, can effectively recycle and be scattered, sputters, accumulating
Gather metal powder and cladding secondary metabolite on lathe bed and workpiece, it is made to recycle again, there is environmental protection and reduce cost
The advantages of；
4) the utility model is full-featured, simple in structure, available for different workpieces (such as axis class, ring) cladding or batch
Quantify production, reduce cost input.
Description of the drawings
The accompanying drawings which form a part of this application are used for providing further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation do not form the improper restriction to the application for explaining the application.
Fig. 1 is a kind of embodiment structure diagram of the utility model；
Fig. 2 is powder recovering device structure diagram；
Fig. 3 is the assembled portion detailed schematic of multifunctional tool head；
Fig. 4 is the detailed schematic of rubbing down repair module；
Fig. 5 is cladding layer pattern schematic diagram after single cladding layer pattern and overlap joint；
Fig. 6 is whole rubbing down pattern schematic diagram after continuous cladding and cladding；
Fig. 7 is cladding and rubbing down cross-operation pattern schematic diagram；
Fig. 8 is cladding, rubbing down and on-line measurement cross-operation pattern schematic diagram；
Fig. 9 is the another embodiment structure diagram of the utility model；
Figure 10 is the another embodiment structure diagram of the utility model；
Wherein, 1, electrical cabinet, 2, wind turbine, 3, cooling-water machine, 4, laser and powder feeder, 5, B axle motor, 6, on-line measurement mould
Block, 7, rubbing down repair module, 8, workbench, 9, laser melting coating module, 10, hollow structure, 11, C axle motor, 12, tailstock, 13,
Pedestal, 14, bottom hopper, 15, ultrasonic transducer, 16, bottom plate, 17, rodless cylinder, 18, slide carriage, 19, guide rail, 20, exhausting
Pipe, 21, air motor, 22, interlayer, 23, Steel wire roll brush, 24, ultrasonic variable amplitude bar, X, X-axis, Y, Y-axis, Z, Z axis.
Specific embodiment：
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.It is unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative
It is also intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " bag
Include " when, indicate existing characteristics, step, operation, device, component and/or combination thereof.
In the utility model, term as " on ", " under ", "left", "right", "front", "rear", " vertical ", " level ",
The orientation or position relationship of the instructions such as " side ", " bottom " are based on orientation shown in the drawings or position relationship, only to facilitate chatting
State each component of the utility model or component structure relation and definite relative, not refer in particular in the utility model either component or
Element, it is impossible to be interpreted as the limitation to the utility model.
In the utility model, term such as " affixed ", " connected ", " connection " should be interpreted broadly, and expression can be fixed
It connects or is integrally connected or is detachably connected；It can be directly connected, the indirect phase of intermediary can also be passed through
Even.Related scientific research or technical staff for this field can determine above-mentioned term in the utility model as the case may be
Concrete meaning, it is impossible to be interpreted as the limitation to the utility model.
As background technology is introduced, it is difficult to meet axis simultaneously that traditional laser cladding apparatus, which exists in the prior art,
For metal powder non-recovery in the processing of the workpiece such as class, complex-curved and cladding process, the deficiencies of causing wastage of material, in order to
The technical issues of solving as above, present applicant proposes a kind of laser melting coating lathes, can meet a variety of requirements simultaneously and have
Effect recycling metal powder.
A kind of laser melting coating lathe provided by the utility model, as shown in Figure 1, by base portion, X-axis part, Y-axis portion
Point, Z axis part, control section, laser system and auxiliary system composition.
Wherein, base portion includes：Pedestal 13 and workbench 8 on pedestal 13, slide and mounted on slide
On tailstock 12 and Powder Recovery hopper.
Pedestal 13 is integrated casting, has the hollow structure 10 at least one, powder is equipped with inside the hollow structure 10
Hopper is recycled, as a kind of preferred embodiment, slot is made using stainless steel in Powder Recovery hopper, and interior surface is smooth, subtracts
Small powder adsorption capacity.
In addition, being separately installed with ultrasonic transducer 15 on the bottom of hopper and two sides, 3 are preferably installed respectively
Set, 9 sets in total.Certainly, ultrasonic transducer 15 could alternatively be other in other embodiments can generate showing for vibration
There is product.In other embodiments, installation position, mode and the quantity of vibrator can also be changed, but its purpose allows
Hopper carries out that during recovery operation vibration can be generated, so that the metal powder not utilized smoothly recycles.
In this embodiment or other embodiments, the quantity of ultrasonic transducer 15 is according to required vibrational energy
Density determines.Ultrasonic transducer 15 can be looked at as doing the elastomer of mechanical oscillation, caused by it by a small margin, high-frequency
Mechanical oscillation be transferred in stainless steel sink, vibration, inclination angle and smooth surface triple role enable powder smoothly to converge to
At recovery port.
Workbench 8, mounted on 13 location right of pedestal, including two axis, B axle and C axis, wherein -30-+120 ° of pendulum of B axle
Dynamic, C axis is 0-360 ° of rotation, and drive B axle and C axis can be used motor, and be provided with hydraulic locking apparatus.
Tailstock 12 mounted on 13 left position of pedestal, is provided with simple guide rail frame, can be engaged with workbench 8, Neng Gougeng
Add clamping suitable for shaft-like workpiece.
The above are the structure design characteristics of pedestal 13, and certainly, those skilled in the art can be in the enlightenment of the utility model
Under, the design that is more optimized.
X-axis part includes X-axis ball-screw, horizontal linear guide rail, X-axis slide block, travel switch and drag chain, X-axis ball wire
Thick stick drives X-axis slide block to be moved on horizontal linear guide rail by drag chain, and the horizontal linear guide rail is set along X-direction, horizontal
Travel switch is provided on line slideway, to limit the motion range of X-axis slide block.
Y-axis part includes Y-axis ball-screw, horizontal linear guide rail, Y-axis sliding block, travel switch and drag chain, Y-axis ball wire
Thick stick drives Y-axis sliding block to be moved on horizontal linear guide rail by drag chain, and the horizontal linear guide rail is set along Y direction, horizontal
Travel switch is provided on line slideway, to limit the motion range of Y-axis sliding block.
Z axis part includes：Z axis ball-screw, horizontal linear guide rail, Z axis sliding block, travel switch, drag chain and it is multi-functional plus
Foreman, Z axis ball-screw drive Z axis sliding block to be moved on horizontal linear guide rail by drag chain, and the horizontal linear guide rail is along Z axis
Direction is set, and is provided with travel switch on horizontal linear guide rail, to limit the motion range of Z axis sliding block, is further fixed on Z axis more
Function processing head.
Certainly, the structure of above-mentioned X-axis, Y-axis and Z axis part is only a kind of specific embodiment party that the utility model provides
Case in other embodiments, can may be suitable for this with existing along the mechanism of X, Y, Z axis three-dimensional motion completely
Utility model, such as mechanical arm, precision three-dimensional machining tool, these are the prior art and those skilled in the art's energy
It is enough arbitrarily selected using existing apparatus, therefore, the mapping mode of other forms is herein and without repeating.
3 function modules can be provided on multi-functional processing head, laser melting coating module 9, rubbing down repair module 7 and online
Measurement module 6.
Each module is modular construction, is fixed on using identical connection structure on multi-functional processing head, each to connect
Structure includes bottom plate 16, rodless cylinder 17, slide carriage 18 and guide rail 19, and wherein rodless cylinder 17 is fixed on bottom plate 16, no bar gas
The quantity of cylinder 17 is preferably 1, and bottom plate 16 is fixed on Z axis, and certainly, rodless cylinder 17, slide carriage 18 and guide rail 19 can be obstructed
It crosses bottom plate to be connected with Z axis, be connected directly between on Z axis.Cylinder promotes slide carriage 18 to be moved along guide rail 19, institute's functional component to be mounted
It is installed on slide carriage 18.Meanwhile prevent the pollution of laser and powder, and module is closed using shield, when cylinder is released,
Shield is servo-actuated opening, and during cylinder return, shield is closed, and is played a protective role.
The functional component being installed to simultaneously on slide carriage 18 specifically includes：
Laser melting coating module 9 specifically includes cladding microscope group and nozzle, is installed on slide carriage 18, and cladding microscope group is used for laser
The transmission and focusing of beam, nozzle transmit for metal powder, and corresponding slide carriage 18 is equipped with horizontal mobile device, such as can be
Transverse shifting guide rail and leading screw, servomotor, to drive the operation of laser melting coating module 9.
Rubbing down repair module 7, specially a small-sized Steel wire roll brush 23, dust collecting system and air motor 21, air motor
21 for driving Steel wire roll brush 23 to rotate, and small duster system is used for the product for generating rubbing down and the powder of workpiece surface accumulation
It is recycled.As shown in figure 4, dust collecting system is square, sandwich 22 a shield, entire Steel wire roll brush 23 is covered, is protected
There is inlet scoop in cover lower section, to strengthen suction, near to configuration small cyclones collecting mechanism and high pressure positive blower 2 on Z axis；Meanwhile it is
Ensure that rubbing down effect and organic efficiency, the direction of rotation of Steel wire roll brush 23 are opposite with workpiece moving direction.
On-line measurement module 6 can use ultrahigh speed profile measurer, three-dimensional precise stylus etc., be preferably ultrahigh speed wheel
Profile measuring apparatus can realize the pattern of cladding layer overstable high-acruracy survey.Wherein contourgraph is in the measurable model of X-direction
It encloses for 0-7mm, Z-direction measurable range is 0-20mm.
In the installation site of configuration feature module, the real-time measurement scheme of cladding layer of needs should be taken into full account, it will be
Line measurement module 6 is symmetrically installed with laser melting coating module 9 on Z axis.
As a kind of scheme being more highly preferred to, small drive mechanism is added in the Y direction of on-line measurement module 6, it is excellent
Miniature servo-motors are elected as, to ensure that measurement position can follow cladding path in real time.
Control section includes electrical cabinet 1 and control box, and electrical cabinet 1 passes through for controlling movement of X, Y, Z axis part etc.
Control box controls electrical cabinet 1, these are that the prior art can be realized, and specific set-up mode and control mode are herein no longer
It repeats.
Laser system is controlled including laser, powder feeder and pneumatic part.Wherein, laser uses semiconductor laser
Or optical fiber laser etc., it is preferably diode laser, feature is adjusted for output energy, and output light energy density distribution is equal
It is even, reduce base material cracking risk, and other lasers that compare, there is very high electric light transformation efficiency.
Powder feeder and pneumatic part control, feature are accurate powder feeding, can distinguish fine adjustment powder feeding gas circuit, protection gas circuit
Pressure and flow, to ensure that powder feeding is accurate and utmostly reduce the sputtering after nozzle goes out.
Auxiliary system, including wind turbine 2 and cooling-water machine 3, wherein, wind turbine 2 is for smoke dedusting, Powder Recovery function.Cold water
Machine 3 is used for the cooling of light path (laser and cladding microscope group).
Cooling-water machine 3 is made of compressor, condenser, evaporator etc., and heat exchange is carried out by medium of refrigerant.Cooling-water machine is set
3 the reason for for laser electric light transformation efficiency<45%, most of electric energy is eventually converted into thermal energy, this partial heat energy need and
When be carried over, otherwise can seriously affect the work of laser.
Certainly, a kind of cooling-water machine 3 this specific embodiment is only gived in the present embodiment, in fact, many cooling dresses
The structure that may be used to the utility model is put, is not repeated one by one herein.
The utility model has the advantages that difference applied widely, and being directed to workpiece, carries out corresponding adjustment,
Such as the cladding strategy of shaft-like workpiece, will claw be installed on workbench 8, and swing B axle to upright position, by B axle auto lock.It will
For shaft-like workpiece clamping on chuck, cooperation tailstock 12 completes clamping.
Such as ring cladding strategy again, ring is fixed on workbench 8, and during cladding, ring keeps rotation.Ring surface
When having curved surface, axis linkage ensures that cladding face is always maintained at normalized relationship and stabilizing distance with nozzle.
The utility model can be applicable to the operating mode of fusion stacking, under this operating mode, in advance in workbench 8
Upper placement substrate, the cladding pedestal on substrate start successively melted powder according to program, are layering, and reach quick and increase material system
Make effect.
Certainly, because being provided with multi-functional processing head, the utility model can also be aided with rubbing down work(during cladding
Energy and on-line measurement function, the requirement with specific reference to cladding coupon results and to cladding layer precision, can take different cladding plans
Slightly.A variety of implementation patterns exemplified below, are specifically described.
Operating mode example one：
Whole rubbing down pattern after continuous cladding and cladding, as shown in fig. 6, disposably completing the cladding in cladding face along track
Afterwards, laser melting coating module 9 is packed up, rubbing down repair module 7 is put down and completes whole quick rubbing down, after the completion of rubbing down, rubbing down is packed up and repaiies
Mould preparation block 7 completes overall process.
Operating mode example two：
Cladding and rubbing down cross-operation pattern, as shown in Figure 7.
Cladding starts, and after the completion of one layer of cladding, laser melting coating module 9 is packed up, and puts down rubbing down repair module 7, completes quick
Rubbing down packs up rubbing down repair module 7, repeats cladding process.
In this operating mode example, according to actual condition, one layer can also be multilayer.
Operating mode example three：
Cladding, rubbing down and on-line measurement cross-operation, realize Difference test and compensation, it is disposable obtain it is preferable as a result,
As shown in Figure 8.Detailed process is：Cladding starts, and after completing one layer of cladding, packs up laser melting coating module 9, puts down rubbing down restriking dies
Block 7 completes quick rubbing down.Rubbing down repair module 7 is packed up, puts down profile measurer, completes cladding layer measurement.According to actual survey
Measure modified result cladding strategy.
In this operating mode example, one layer can also be multilayer.
The utility model can also carry out the configuration of other schemes, as shown in Figure 9.
The laser cladding equipment others are the same with previously described content.Only difference is that it is set in X-axis
Put two Z, Y-axis.
First Z axis, the effect of the first Y-axis and structure are the same with the embodiment of front.
But the second Z axis, the structure of the second Y-axis are different.Second Y-axis part includes：Y-axis ball-screw, horizontal linear
Guide rail, Y-axis sliding block, travel switch and drag chain, Y-axis ball-screw drive Y-axis sliding block to be transported on horizontal linear guide rail by drag chain
It is dynamic, and the horizontal linear guide rail is set along Y direction, and travel switch is provided on horizontal linear guide rail, to limit Y-axis sliding block
Motion range.Second axis Z parts include：Z axis ball-screw, horizontal linear guide rail, Z axis sliding block, travel switch, drag chain and integrated
Processing head, Z axis ball-screw drive Z axis sliding block to be moved on horizontal linear guide rail by drag chain, and the horizontal linear guide rail is along Z
Direction of principal axis is set, and travel switch is provided on horizontal linear guide rail, to limit the motion range of Z axis sliding block.
It is characterized in that：Second Z axis is equipped with ultrasonic variable amplitude lever apparatus, which is used for high frequency after cladding, small shakes
Width impacts cladding layer, further improves the quality of cladding layer.
The program needs to increase the stroke of X-axis, ensures the first Z axis and does not interfere on the second Z axis position, is preferably the first Z
Axis is arranged in parallel with the second Z axis.
Another case study on implementation of the utility model as shown in Figure 10, when being directed to large-scale ring progress cladding, removes tail
12 devices of seat, workbench 8 is moved integrally to inside and increases the height of turntable, it is made to meet the vertical or wide-angle of ring and is melted
Cover demand.Likewise, two Z, Y-axis can be set in X-axis.
The laser cladding equipment can be used for the surface cladding of tire-mold component, increasing material manufacturing and remanufacture.
All steel pattern block remanufactures：Will flower muscle damage pattern block clamping on workbench 8, according to damage position pattern into
Row programming and centering, control system control lathe to carry out cladding, rubbing down and measurement to damaged location.
All steel pattern block increasing material manufacturing：By the matrix of pattern block, clamping, centering are molten according to the requirement establishment of pattern block decorative pattern
Strategy is covered, control system controls lathe to carry out cladding, rubbing down and measurement to damaged location.
The cladding of side plate and steel ring：By on side plate clamping to rotary table 8, rotary work-table 8 carries out surface of side plate
Cladding improves surface effect.Improve the service life of side plate.
In arbitrary cladding or dressing process, after the completion of workpiece cladding, ultrasonic transducer 15 is opened, and generates hopper
High-frequency vibration with reference to smooth inner wall, enables powder to keep flowing, finally gathers outlet.Outlet installation recovery tube, recycling
Pipe accesses the first whirlwind aggregate fractions.It recycles caliber and is less than 30mm, ensure suction, improve organic efficiency.
When rubbing down grooming function is intervened, dust sucting pipeline linkage, rubbing down is synchronous with dust suction to carry out, and dust collection pipeline is linked into second
Whirlwind aggregate fractions.In the first whirlwind aggregate fractions and the second whirlwind aggregate fractions, direct capacitance material bit switch is configured.Inspection
It measures after container fills, operating personnel can be reminded to be collected processing.Two sets of powder recovery systems, simple in structure, Neng Gouyou
Effect recycling is scattered, sputters, accumulating in metal powder and cladding secondary metabolite on lathe bed and workpiece, is recycled.
The foregoing is merely the preferred embodiments of the application, are not limited to the application, for the skill of this field
For art personnel, the application can have various modifications and variations.It is all within spirit herein and principle, made any repair
Change, equivalent substitution, improvement etc., should be included within the protection domain of the application.
It is above-mentioned although specific embodiments of the present invention are described with reference to the accompanying drawings, but not to this practicality newly
The limitation of type protection domain, those skilled in the art should understand that, on the basis of the technical solution of the utility model, ability
Field technique personnel need not make the creative labor the various modifications or changes that can be made still in the protection model of the utility model
Within enclosing.
Claims (17)
1. a kind of laser melting coating lathe including machine body, is provided with to place and clamp on the pedestal of the machine body
The workbench of workpiece, it is characterized in that：Multifunctional tool head is provided on the upside of workbench, the multifunctional tool head is compared with work
The position three-dimensional of platform is adjustable, and laser melting coating module, rubbing down repair module or/and online survey are equipped on the multifunctional tool head
Module is measured, carrying out laser melting coating, rubbing down restriking dies or/and on-line measurement to the workpiece surface set on workbench respectively acts.
2. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：The machine body base position is provided with hollow
Groove, the interior edge of the medium altitude groove has an angle of inclination, and vibrator is provided on medium altitude groove, using angle of inclination and shakes
Action is used, and recycles the powder during laser melting coating or/and rubbing down restriking dies.
3. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：Cunning is provided on the pedestal of the machine body
Rail, the workbench are arranged in slide, are moved along slide, and medium altitude groove is arranged at base center position, is provided in groove
Powder Recovery hopper, Powder Recovery hopper is interior along having an angle of inclination, and center is less than marginal position.
4. a kind of laser melting coating lathe as claimed in claim 2, it is characterized in that：The vibrator is ultrasonic transducer,
The side and bottom surface of Powder Recovery hopper are both provided with several.
5. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：The workbench has two dimension compared with pedestal
Degree of freedom, including B axle and C axis, wherein -30-+120 ° of swings of B axle, C axis is 0-360 ° of rotation, and the operating of each axis is provided with
Hydraulic locking apparatus.
6. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：Tailstock is additionally provided on pedestal, is set on tailstock
It is equipped with guide rail.
7. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：The multifunctional tool head passes through three-dimensional motion
Mechanism is fixed on pedestal, and three-dimensional motion mechanism can be moved along X, Y and Z axis and stopped in any position in the range of the stroke.
8. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：The multifunctional tool head includes bottom plate, position
Mobile power apparatus and guide part, the guide part are arranged on bottom plate, and guide part moves in place to be run under the promotion of power apparatus, is led
Laser melting coating module, rubbing down repair module or/and on-line measurement module are set on part.
9. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：The laser melting coating module, including cladding mirror
Group and nozzle, cladding microscope group are used for the transmission and focusing of laser beam, and nozzle transmits for metal powder, the laser melting coating module
It is connected with dust feeder.
10. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：The rubbing down repair module, including exhausting
Pipe, air motor, shield and roller brush are provided with interlayer in the shield, and shield covers entire roller brush, and shield is arranged with suction
Air port is provided with exhaust column, the rotation of air motor driven roller brush in interlayer.
11. a kind of laser melting coating lathe as claimed in claim 10, it is characterized in that：Roller brush direction of rotation and workpiece moving direction
On the contrary, to ensure rubbing down effect and organic efficiency.
12. a kind of laser melting coating lathe as claimed in claim 8, it is characterized in that：The machine body is also configured with cooler
Structure, to cool down laser melting coating module.
13. a kind of laser melting coating lathe as claimed in claim 8, it is characterized in that：Laser melting coating module, rubbing down repair module and
On-line measurement module is assembled simultaneously or individually assembling or combination assembling, carries out cross-operation.
14. a kind of laser melting coating lathe as described in claim 1, it is characterized in that：Multiple multifunctional tool heads are set, at other
Auxiliary tool is configured on multifunctional tool head.
15. a kind of laser melting coating lathe as claimed in claim 14, it is characterized in that：Other multifunctional tool heads are equipped with ultrasound
Ripple amplitude rod devices, for high frequency, small amplitude impact cladding layer after cladding.
16. tire-mold parts surface system of processing, it is characterized in that：Including the laser as any one of claim 1-15
Cladding lathe.
17. tire-mold is made using the laser melting coating lathe cladding as any one of claim 1-15.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721351419.7U CN207391549U (en) | 2017-10-19 | 2017-10-19 | A kind of laser melting coating lathe and its tire-mold of cladding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721351419.7U CN207391549U (en) | 2017-10-19 | 2017-10-19 | A kind of laser melting coating lathe and its tire-mold of cladding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207391549U true CN207391549U (en) | 2018-05-22 |
Family
ID=62328954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721351419.7U Active CN207391549U (en) | 2017-10-19 | 2017-10-19 | A kind of laser melting coating lathe and its tire-mold of cladding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207391549U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107604357A (en) * | 2017-10-19 | 2018-01-19 | 山东豪迈机械科技股份有限公司 | A kind of laser melting coating lathe and its method of work and application |
| CN110919511A (en) * | 2019-12-09 | 2020-03-27 | 芜湖点金机电科技有限公司 | Spare part outward appearance grinding device based on laser cladding technique |
| CN111795864A (en) * | 2020-07-31 | 2020-10-20 | 国家海洋环境监测中心 | Water sample collecting equipment adopting extraction mode |
| CN113695570A (en) * | 2020-05-22 | 2021-11-26 | 中国科学院沈阳自动化研究所 | Increase and decrease material combined machining equipment with self-cleaning function |
-
2017
- 2017-10-19 CN CN201721351419.7U patent/CN207391549U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107604357A (en) * | 2017-10-19 | 2018-01-19 | 山东豪迈机械科技股份有限公司 | A kind of laser melting coating lathe and its method of work and application |
| CN107604357B (en) * | 2017-10-19 | 2019-10-08 | 山东豪迈机械科技股份有限公司 | A kind of laser melting coating lathe and its working method and application |
| CN110919511A (en) * | 2019-12-09 | 2020-03-27 | 芜湖点金机电科技有限公司 | Spare part outward appearance grinding device based on laser cladding technique |
| CN113695570A (en) * | 2020-05-22 | 2021-11-26 | 中国科学院沈阳自动化研究所 | Increase and decrease material combined machining equipment with self-cleaning function |
| CN111795864A (en) * | 2020-07-31 | 2020-10-20 | 国家海洋环境监测中心 | Water sample collecting equipment adopting extraction mode |
| CN111795864B (en) * | 2020-07-31 | 2023-11-21 | 国家海洋环境监测中心 | Water sample collecting equipment adopting extraction mode |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107604357B (en) | A kind of laser melting coating lathe and its working method and application | |
| CN207391549U (en) | A kind of laser melting coating lathe and its tire-mold of cladding | |
| CN104858748B (en) | A kind of blade intake and exhaust limit grinding machine people's automated arm | |
| CN102864704B (en) | Device and method for steel rail surface online measurement and laser selective repair | |
| CN205271144U (en) | Four -axis linkage laser welding device | |
| CN109590470B (en) | Multi-energy-field additive manufacturing and forming system | |
| CN107336023A (en) | One kind increase and decrease material Compositions of metal-working machines | |
| CN104071974B (en) | A kind of laser equipment for glass cutting and cutting method | |
| CN207656054U (en) | A kind of 3D printing equipment based on electric arc | |
| CN100493796C (en) | Method of for cutting un-orthogonal crossed big connecting pipe hole by the digital controlled fire on the thick cylinder | |
| CN105522155A (en) | Plasma 3D fast forming and remanufacturing method and equipment of train wheels | |
| CN206316881U (en) | A kind of optical surface is processed with five axle three-D ultrasonic burnishing machines | |
| CN106271493A (en) | A kind of prefabricated micro-texture assisting ultrasonic milling process method of laser and system of processing | |
| CN206702475U (en) | Mould 3D built-up welding intelligent robots | |
| CN108581490A (en) | A kind of multi-robot Cooperation, which increases etc., subtracts material complex machining device and process | |
| CN108747823A (en) | A kind of automatic composite wheel finishing machine of universal type | |
| CN110315082A (en) | A kind of the metal parts manufacture system and method for micro- casting laser-impact texture | |
| CN105543768A (en) | Plasma 3D printing remanufacturing equipment and method for roller | |
| CN104589658A (en) | Automatic switching 3D print processing device and processing method thereof | |
| CN206702472U (en) | Mould 3D built-up welding intelligent robot welds destressing device | |
| CN203764976U (en) | Laser forming manufacture integration platform equipment | |
| CN207139519U (en) | A kind of numerical-control polishing equipment | |
| CN107876950A (en) | Prosthetic device and application method for double-geared roller crusher abrasion tooth plate | |
| CN209614249U (en) | A kind of mobile pressure-vaccum cigarette precinct laser fusion intelligence equipment of large scale | |
| CN206847573U (en) | A kind of flatness height angularity measuring instrument |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |