CN207386525U - A height-adjustable die-casting mold - Google Patents
A height-adjustable die-casting mold Download PDFInfo
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- CN207386525U CN207386525U CN201721260263.1U CN201721260263U CN207386525U CN 207386525 U CN207386525 U CN 207386525U CN 201721260263 U CN201721260263 U CN 201721260263U CN 207386525 U CN207386525 U CN 207386525U
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- 238000004512 die casting Methods 0.000 title claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000001816 cooling Methods 0.000 claims abstract description 34
- 239000000498 cooling water Substances 0.000 claims description 17
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 239000002826 coolant Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 210000004400 mucous membrane Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及压铸模具技术领域,具体为一种调节高度的压铸模具。The utility model relates to the technical field of die-casting molds, in particular to a height-adjustable die-casting mold.
背景技术Background technique
压铸模具是铸造液态模锻的一种方法,一种在专用的压铸模锻机上完成的工艺,它的基本工艺过程是,金属液先低速或高速铸造充型进模具的型腔内,模具有活动的型腔面,它随着金属液的冷却过程加压锻造,既消除毛坯的缩孔缩松缺陷,也使毛坯的内部组织达到锻态的破碎晶粒,毛坯的综合机械性能得到显著的提高。Die-casting mold is a method of casting liquid die forging, a process completed on a special die-casting die forging machine, its basic process is that the metal liquid is cast and filled into the cavity of the mold at low or high speed, and the mold has The active cavity surface, which is pressurized with the cooling process of the molten metal, not only eliminates the shrinkage cavity and porosity defects of the blank, but also makes the internal structure of the blank reach the broken grains of the forged state, and the comprehensive mechanical properties of the blank are significantly improved. improve.
但是目前市场上的压铸模具不仅结构复杂,而且功能单一,没有设置起模装置,不能通过起模装置来达到自动升起压模产品,没有设置水循环冷却装置,不能使模具起到快速冷却作用,没有设置油缸,不能便于调节下模高度。However, the die-casting molds currently on the market are not only complex in structure, but also have single functions. There is no mold lifting device, and the mold product cannot be automatically raised through the mold lifting device. There is no water circulation cooling device, and the mold cannot be cooled quickly. Without an oil cylinder, it is not easy to adjust the height of the lower die.
实用新型内容Utility model content
本实用新型提供一种调节高度的压铸模具,可以有效解决上述背景技术中提出没有设置起模装置,不能通过起模装置来达到自动升起压模产品,没有设置水循环冷却装置,不能使模具起到快速冷却作用,没有设置油缸,不能便于调节下模高度的问题。The utility model provides a height-adjustable die-casting mold, which can effectively solve the problem in the background technology that there is no mold lifting device, and the mold product cannot be automatically lifted through the mold lifting device, and the mold cannot be raised without a water circulation cooling device. Due to the rapid cooling effect, there is no oil cylinder, which makes it difficult to adjust the height of the lower die.
为实现上述目的,本实用新型提供如下技术方案:一种调节高度的压铸模具,包括上模支撑板、上模、注入孔、控制开关、水循环冷却装置、泵、冷却水箱、XTL300控制器、电动伸缩杆、油缸、下模支撑板、水冷散热排、下模、内模、起模圈、进水口、出水口、支撑板、起模装置和定位槽,所述上模支撑板的一侧连接有控制开关,且上模支撑板的下方设置有上模,所述上模的前表面开设有注入孔,且上模的下方设置有下模,所述下模的上表面开设有内模,且下模的上表面靠近内模的一侧位置处开设有定位槽,所述下模的下方设置有油缸,且下模的一侧设置有进水口,所述下模的另一侧设置有出水口,且下模的内部靠近内模的下方位置处设置有起模装置,所述内模的的内部底端设置有起模圈,所述起模装置的外部设置有支撑板,所述支撑板的下方设置有电动伸缩杆,所述电动伸缩杆的表面安装有XTL300控制器,且电动伸缩杆的下方固定有下模支撑板,所述下模支撑板的下方设置有水循环冷却装置,所述水循环冷却装置的下方设置有冷却水箱,所述冷却水箱的上方连接有泵,且冷却水箱的另一侧连接有水冷散热排,所述泵与水冷散热排的输入端均与控制开关的输出端电性连接,所述控制开关的输入端与内部电源的输出端电性连接,所述XTL300控制器的输入端与控制开关的输出端电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a height-adjustable die-casting mold, including an upper mold support plate, an upper mold, an injection hole, a control switch, a water circulation cooling device, a pump, a cooling water tank, an XTL300 controller, an electric Telescopic rod, oil cylinder, lower mold support plate, water-cooled radiator, lower mold, inner mold, ejector ring, water inlet, water outlet, support plate, ejector device and positioning groove, one side of the upper mold support plate is connected There is a control switch, and an upper mold is provided under the supporting plate of the upper mold, an injection hole is provided on the front surface of the upper mold, and a lower mold is provided under the upper mold, and an inner mold is provided on the upper surface of the lower mold, And the upper surface of the lower mold is provided with a positioning groove near one side of the inner mold, an oil cylinder is provided below the lower mold, and a water inlet is provided on one side of the lower mold, and a water inlet is provided on the other side of the lower mold. water outlet, and the inside of the lower mold is provided with a mold ejector near the lower position of the inner mold, the inner bottom of the inner mold is provided with an ejector ring, and the outside of the mold ejector is provided with a support plate, the An electric telescopic rod is provided under the support plate, an XTL300 controller is installed on the surface of the electric telescopic rod, and a lower mold support plate is fixed under the electric telescopic rod, and a water circulation cooling device is arranged under the lower mold support plate, A cooling water tank is provided below the water circulation cooling device, a pump is connected above the cooling water tank, and a water-cooling radiator is connected to the other side of the cooling water tank, and the input ends of the pump and the water-cooling radiator are connected to the control switch. The output end is electrically connected, the input end of the control switch is electrically connected to the output end of the internal power supply, and the input end of the XTL300 controller is electrically connected to the output end of the control switch.
优选的,所述上模的下端相对应定位槽的位置处设置有定位柱。Preferably, a positioning post is provided at a position corresponding to the positioning groove at the lower end of the upper mold.
优选的,所述下模的内部设置有冷却管,所述进水口与出水口之间通过冷却管固定连接。Preferably, a cooling pipe is provided inside the lower mold, and the water inlet and water outlet are fixedly connected through the cooling pipe.
优选的,所述上模支撑板与下模支撑板之间通过立柱固定连接,立柱的外部设置有限位块。Preferably, the support plate of the upper mold and the support plate of the lower mold are fixedly connected by a column, and a limit block is arranged outside the column.
优选的,所述油缸共设置有四个。Preferably, there are four oil cylinders in total.
优选的,所述冷却水箱、泵与水冷散热排之间均通过水管固定连接。Preferably, the cooling water tank, the pump and the water cooling radiator are fixedly connected through water pipes.
与现有技术相比,本实用新型的有益效果:本实用新型结构科学合理,使用安全方便,设置了起模装置,可以通过起模装置来达到自动升起压模产品,避免了人力取物时被烫伤的问题,且减少人力取物的时间,提高工作效率,设置了水循环冷却装置,可以使模具起到快速冷却作用,减少脱膜剂的使用,有效的延长模具的使用寿命,节省压铸周期,提高产品质量,减少粘膜和拉伤及粘铝的情况发生,设置了油缸,便于调节下模高度,可以适应于各种高度的压铸机的使用。Compared with the prior art, the utility model has the beneficial effects: the utility model has a scientific and reasonable structure, is safe and convenient to use, and is equipped with a mold lifting device, which can automatically lift the molded product through the mold lifting device, avoiding manual extraction The problem of being scalded, and reducing the time for manpower to take objects, improve work efficiency, and set up a water circulation cooling device, which can make the mold cool quickly, reduce the use of release agent, effectively prolong the service life of the mold, and save die-casting cycle, improve product quality, reduce the occurrence of mucous membranes, strains and aluminum sticking, and an oil cylinder is set to facilitate the adjustment of the height of the lower die, which can be adapted to the use of die-casting machines of various heights.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型下模的结构示意图;Fig. 2 is the structural representation of the utility model lower mold;
图3是本实用新型起模装置的结构示意图;Fig. 3 is the structural representation of the utility model ejecting device;
图中标号:1、上模支撑板;2、上模;3、注入孔;4、控制开关;5、水循环冷却装置;6、泵;7、冷却水箱;8、XTL300控制器;9、电动伸缩杆;10、油缸;11、下模支撑板;12、水冷散热排;13、下模;14、内模;15、起模圈;16、进水口;17、出水口;18、支撑板;19、起模装置;20、定位槽。Labels in the figure: 1, upper mold support plate; 2, upper mold; 3, injection hole; 4, control switch; 5, water circulation cooling device; 6, pump; 7, cooling water tank; 8, XTL300 controller; 9, electric Telescopic rod; 10, oil cylinder; 11, lower mold support plate; 12, water cooling radiator; 13, lower mold; 14, inner mold; 15, ejector ring; 16, water inlet; 17, water outlet; 18, support plate ; 19, ejector device; 20, positioning groove.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
实施例:如图1-3所示,本实用新型提供一种技术方案,一种调节高度的压铸模具,包括上模支撑板1、上模2、注入孔3、控制开关4、水循环冷却装置5、泵6、冷却水箱7、XTL300控制器8、电动伸缩杆9、油缸10、下模支撑板11、水冷散热排12、下模13、内模14、起模圈15、进水口16、出水口17、支撑板18、起模装置19和定位槽20,上模支撑板1的一侧连接有控制开关4,且上模支撑板1的下方设置有上模2,上模2的前表面开设有注入孔3,且上模2的下方设置有下模13,下模13的上表面开设有内模14,且下模13的上表面靠近内模14的一侧位置处开设有定位槽20,下模13的下方设置有油缸10,且下模13的一侧设置有进水口16,下模13的另一侧设置有出水口17,且下模13的内部靠近内模14的下方位置处设置有起模装置19,内模14的的内部底端设置有起模圈15,起模装置19的外部设置有支撑板18,支撑板18的下方设置有电动伸缩杆9,电动伸缩杆9的表面安装有XTL300控制器8,且电动伸缩杆9的下方固定有下模支撑板11,下模支撑板11的下方设置有水循环冷却装置5,水循环冷却装置5的下方设置有冷却水箱7,冷却水箱7的上方连接有泵6,且冷却水箱7的另一侧连接有水冷散热排12,泵6与水冷散热排12的输入端均与控制开关4的输出端电性连接,控制开关4的输入端与内部电源的输出端电性连接,XTL300控制器8的输入端与控制开关4的输出端电性连接。Embodiment: As shown in Figure 1-3, the utility model provides a technical solution, a height-adjustable die-casting mold, including an upper mold support plate 1, an upper mold 2, an injection hole 3, a control switch 4, and a water circulation cooling device 5. Pump 6, cooling water tank 7, XTL300 controller 8, electric telescopic rod 9, oil cylinder 10, lower mold support plate 11, water cooling radiator 12, lower mold 13, inner mold 14, ejector ring 15, water inlet 16, Water outlet 17, support plate 18, mold lifting device 19 and positioning groove 20, one side of upper mold support plate 1 is connected with control switch 4, and the bottom of upper mold support plate 1 is provided with upper mold 2, the front of upper mold 2 The surface is provided with an injection hole 3, and a lower mold 13 is provided below the upper mold 2, and an inner mold 14 is provided on the upper surface of the lower mold 13, and a positioning valve is provided on the upper surface of the lower mold 13 near the side of the inner mold 14. Groove 20, the lower mold 13 is provided with an oil cylinder 10, and one side of the lower mold 13 is provided with a water inlet 16, and the other side of the lower mold 13 is provided with a water outlet 17, and the inside of the lower mold 13 is close to the inner mold 14. The lower position is provided with a mold ejector 19, the inner bottom of the inner mold 14 is provided with a mold ejector ring 15, the outside of the mold ejector 19 is provided with a support plate 18, and the bottom of the support plate 18 is provided with an electric telescopic rod 9. An XTL300 controller 8 is installed on the surface of the telescopic rod 9, and a lower mold support plate 11 is fixed below the electric telescopic rod 9, a water circulation cooling device 5 is arranged below the lower mold support plate 11, and a cooling device 5 is arranged below the water circulation cooling device 5. The water tank 7 is connected with a pump 6 above the cooling water tank 7, and the other side of the cooling water tank 7 is connected with a water-cooled radiator 12, and the input ends of the pump 6 and the water-cooled radiator 12 are electrically connected with the output end of the control switch 4, The input end of the control switch 4 is electrically connected to the output end of the internal power supply, and the input end of the XTL300 controller 8 is electrically connected to the output end of the control switch 4 .
为了使上模2与下模13之间便于稳定结合,本实施例中,优选的上模2的下端相对应定位槽20的位置处设置有定位柱。In order to facilitate the stable connection between the upper mold 2 and the lower mold 13 , in this embodiment, preferably, a positioning column is provided at a position corresponding to the positioning groove 20 at the lower end of the upper mold 2 .
为了便于对下模13起到快速降温作用,且可以使冷却水达到循环,本实施例中,优选的下模13的内部设置有冷却管,进水口16与出水口17之间通过冷却管固定连接。In order to facilitate the rapid cooling of the lower mold 13 and allow the cooling water to circulate, in this embodiment, a cooling pipe is preferably installed inside the lower mold 13, and the water inlet 16 and the water outlet 17 are fixed by the cooling pipe. connect.
为了防止压合力度过高对模具造成损坏,本实施例中,优选的上模支撑板1与下模支撑板11之间通过立柱固定连接,立柱的外部设置有限位块。In order to prevent damage to the mold due to excessive pressing force, in this embodiment, preferably, the support plate 1 of the upper mold and the support plate 11 of the lower mold are fixedly connected by a column, and a limiting block is provided outside the column.
为了可以稳定的对下模13起到支撑作用,且可以便于调节下模13的高度,本实施例中,优选的油缸10共设置有四个。In order to stably support the lower mold 13 and facilitate the adjustment of the height of the lower mold 13, in this embodiment, four oil cylinders 10 are preferably provided.
为了便于冷却水传输,本实施例中,优选的冷却水箱7、泵6与水冷散热排12之间均通过水管固定连接。In order to facilitate cooling water transmission, in this embodiment, preferably, the cooling water tank 7 , the pump 6 and the water-cooling radiator 12 are all fixedly connected by water pipes.
本实用新型的工作时:首先将压铸模具安装在压铸机上,并通过油缸10调节下模13高度,油缸10共设置有四个,便于调节下模高度,可以适应于各种高度的压铸机的使用,然后通过压铸机对压铸模具进行压模,下模13的一侧设置有水循环冷却装置5,可以使模具起到快速冷却作用,减少脱膜剂的使用,有效的延长模具的使用寿命,节省压铸周期,提高产品质量,减少粘膜和拉伤及粘铝的情况发生,最后上模2上升,并通过控制开关4使起模装置19运作,可以通过起模装置19来达到自动升起压模产品,避免了人力取物时被烫伤的问题,且减少人力取物的时间,提高了工作效率。When the utility model is working: first, the die-casting mold is installed on the die-casting machine, and the height of the lower die 13 is adjusted through the oil cylinder 10. There are four oil cylinders 10, which are convenient for adjusting the height of the lower die, and can be adapted to die-casting machines of various heights. use, and then the die-casting mold is molded by a die-casting machine, and one side of the lower mold 13 is provided with a water circulation cooling device 5, which can make the mold play a rapid cooling effect, reduce the use of the release agent, and effectively prolong the service life of the mould. Save the die-casting cycle, improve product quality, reduce the occurrence of mucous membranes, strains, and aluminum sticking. Finally, the upper mold 2 rises, and the mold lifting device 19 is operated through the control switch 4. The mold lifting device 19 can be used to automatically lift the pressure. Molded products avoid the problem of being scalded when picking things up manually, and reduce the time for picking things up manually, improving work efficiency.
最后应说明的是:以上所述仅为本实用新型的优选实例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred example of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, It is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (7)
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| CN109261934A (en) * | 2018-12-06 | 2019-01-25 | 成都文博蓉耀科技有限公司 | A kind of high efficiency die casting |
| CN110421139A (en) * | 2019-08-30 | 2019-11-08 | 南通华东油压科技有限公司 | A kind of rear cover casting positioning molding mold and method for processing forming |
| CN111590051A (en) * | 2020-05-29 | 2020-08-28 | 益阳仪纬科技有限公司 | Mould cooling device for aluminum alloy production |
| CN112059149A (en) * | 2020-09-01 | 2020-12-11 | 中山市泽一照明科技有限公司 | An energy-saving material casting and forming equipment with good forming effect |
| CN113953454A (en) * | 2021-09-22 | 2022-01-21 | 周晨光 | Cast aluminum die |
| CN115026258A (en) * | 2022-07-08 | 2022-09-09 | 广东鸿图南通压铸有限公司 | Die casting method for preventing die from exploding |
| CN118268534A (en) * | 2024-06-04 | 2024-07-02 | 北华航天工业学院 | Quick die casting forming die for aluminum products |
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2017
- 2017-09-28 CN CN201721260263.1U patent/CN207386525U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109261934A (en) * | 2018-12-06 | 2019-01-25 | 成都文博蓉耀科技有限公司 | A kind of high efficiency die casting |
| CN110421139A (en) * | 2019-08-30 | 2019-11-08 | 南通华东油压科技有限公司 | A kind of rear cover casting positioning molding mold and method for processing forming |
| CN110421139B (en) * | 2019-08-30 | 2024-04-02 | 南通华东油压科技有限公司 | Positioning and forming die and forming processing method for rear cover casting |
| CN111590051A (en) * | 2020-05-29 | 2020-08-28 | 益阳仪纬科技有限公司 | Mould cooling device for aluminum alloy production |
| CN112059149A (en) * | 2020-09-01 | 2020-12-11 | 中山市泽一照明科技有限公司 | An energy-saving material casting and forming equipment with good forming effect |
| CN113953454A (en) * | 2021-09-22 | 2022-01-21 | 周晨光 | Cast aluminum die |
| CN115026258A (en) * | 2022-07-08 | 2022-09-09 | 广东鸿图南通压铸有限公司 | Die casting method for preventing die from exploding |
| CN115026258B (en) * | 2022-07-08 | 2023-10-24 | 广东鸿图南通压铸有限公司 | Die casting method for preventing die explosion |
| CN118268534A (en) * | 2024-06-04 | 2024-07-02 | 北华航天工业学院 | Quick die casting forming die for aluminum products |
| CN118268534B (en) * | 2024-06-04 | 2024-09-24 | 北华航天工业学院 | A rapid die-casting mold for aluminum products |
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