CN207386186U - An energy-saving rolling mill spray water system - Google Patents
An energy-saving rolling mill spray water system Download PDFInfo
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- CN207386186U CN207386186U CN201720966008.2U CN201720966008U CN207386186U CN 207386186 U CN207386186 U CN 207386186U CN 201720966008 U CN201720966008 U CN 201720966008U CN 207386186 U CN207386186 U CN 207386186U
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Abstract
Description
技术领域technical field
本实用新型属于喷淋水系统,具体涉及一种节能型轧机喷淋水系统。The utility model belongs to a spray water system, in particular to an energy-saving rolling mill spray water system.
背景技术Background technique
轧机喷淋水系统的作用是在热轧厂将浊环冷水输送到轧机进行喷淋冷却。由于钢铁厂热轧工艺为间歇工作制,当轧钢时,需要较大的水量,而不轧钢时用水量要求很少,故轧机喷淋水系统流量变化很大,是钢铁行业热轧工艺不可或缺的一部分。一种常见节能型轧机喷淋水系统如图1所示,主要由冷水池1、喷淋泵2、调节阀门3和轧机4组成。这种轧机喷淋水系统缺乏有效的调节手段,只能通过在轧机处频繁调节阀门控制轧机喷淋水系统的流量,喷淋泵做功很大部分浪费在调节阀门上,造成能源的浪费,且轧机处调节阀门会使得管网压力升高,给管网安全带来隐患,严重时存在爆管的风险。The role of the rolling mill spray water system is to transport the turbid ring cold water to the rolling mill for spray cooling in the hot rolling mill. Since the hot rolling process of the iron and steel plant is an intermittent work system, a large amount of water is required when rolling steel, and very little water is required when not rolling steel, so the flow rate of the spray water system of the rolling mill varies greatly, which is indispensable for the hot rolling process of the iron and steel industry. missing part. A common energy-saving rolling mill spray water system is shown in Figure 1, which is mainly composed of a cold water pool 1, a spray pump 2, a regulating valve 3 and a rolling mill 4. This rolling mill spray water system lacks an effective adjustment method, and the flow rate of the rolling mill spray water system can only be controlled by frequently adjusting the valve at the rolling mill. A large part of the work of the spray pump is wasted on the adjustment valve, resulting in a waste of energy. Adjusting the valve at the rolling mill will increase the pressure of the pipe network, which will bring hidden dangers to the safety of the pipe network. In severe cases, there is a risk of pipe bursting.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种根据水压情况自动调节喷淋泵的运行的变频调速节能型热轧旋流池提升泵系统。The technical problem to be solved by the utility model is to provide a frequency conversion, speed regulation and energy saving type hot rolling swirl pool lift pump system that automatically adjusts the operation of the spray pump according to the water pressure.
为解决上述技术问题,本实用新型所提供的节能型轧机喷淋水系统,包括冷水池、喷淋泵和轧机,所述的冷水池与所述的喷淋泵的进口端连接,所述的喷淋泵的出口端与所述的轧机连接且所述的喷淋泵的控制端与变频器连接,所述的喷淋泵与所述的轧机之间的管路上设有压力传感器,所述的变频器与所述的压力传感器电通信连接。In order to solve the above technical problems, the energy-saving rolling mill spray water system provided by the utility model includes a cold water pool, a spray pump and a rolling mill, the cold water pool is connected to the inlet end of the spray pump, and the The outlet end of the spray pump is connected to the rolling mill and the control end of the spray pump is connected to the frequency converter. A pressure sensor is arranged on the pipeline between the spray pump and the rolling mill. The frequency converter is electrically connected with the pressure sensor.
采用上述技术方案的节能型轧机喷淋水系统,变频器根据压力传感器监测的供水压力采用恒压供水的方式自动调节喷淋泵的运行,取消了阀门调节这种能耗高的调节方式,根据水泵的能耗与变频器频率成立方关系的原理,采用变频调节能够实现节能的目的,且管网供水压力稳定,消除了管网安全隐患。The energy-saving rolling mill spray water system adopts the above-mentioned technical scheme. The frequency converter automatically adjusts the operation of the spray pump by means of constant pressure water supply according to the water supply pressure monitored by the pressure sensor, and cancels the adjustment method of high energy consumption such as valve adjustment. According to The principle of the square relationship between the energy consumption of the water pump and the frequency of the frequency converter, the use of frequency conversion regulation can achieve the purpose of energy saving, and the water supply pressure of the pipe network is stable, eliminating hidden dangers in the safety of the pipe network.
综上所述,本实用新型是一种根据供水压力自动调节喷淋泵的运行的节能型轧机喷淋水系统。In summary, the utility model is an energy-saving rolling mill spray water system that automatically adjusts the operation of the spray pump according to the water supply pressure.
附图说明Description of drawings
图1是常见轧机喷淋水系统图;Figure 1 is a common rolling mill spray water system diagram;
图2是节能型轧机喷淋水系统的结构示意图;Fig. 2 is a structural schematic diagram of an energy-saving rolling mill spray water system;
图中:1-冷水池、2-喷淋泵、3-调节阀门、4-轧机、5-变频器、6-压力传感器。In the figure: 1-cold water pool, 2-spray pump, 3-regulating valve, 4-rolling mill, 5-frequency converter, 6-pressure sensor.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
参见图1,常见轧机喷淋水系统,包括冷水池1、喷淋泵2、调节阀门3和轧机4。由于缺乏有效的调节手段,只能通过在轧机处频繁调节阀门控制轧机喷淋水系统的流量,喷淋泵做功很大部分浪费在调节阀门上,造成能源的浪费,且轧机处调节阀门会使得管网压力升高,给管网安全带来隐患,严重时存在爆管的风险。Referring to Figure 1, a common rolling mill spray water system includes a cold water pool 1, a spray pump 2, a regulating valve 3 and a rolling mill 4. Due to the lack of effective adjustment means, the flow of the spray water system of the rolling mill can only be controlled by frequently adjusting the valve at the rolling mill. A large part of the work of the spray pump is wasted on the adjusting valve, resulting in a waste of energy. The pressure of the pipe network increases, which brings hidden dangers to the safety of the pipe network, and there is a risk of pipe bursting in severe cases.
参见图2,节能型轧机喷淋水系统,冷水池1与喷淋泵2的进口端连接,喷淋泵2的出口端与轧机4连接且喷淋泵2的控制端与变频器5连接,在喷淋泵2与轧机4之间的管路上设有压力传感器5,变频器5与压力传感器6电通信连接。变频器5根据压力传感器6监测的供水压力采用恒压供水的方式自动调节喷淋泵2的运行。Referring to Figure 2, the energy-saving rolling mill spray water system, the cold water pool 1 is connected to the inlet end of the spray pump 2, the outlet end of the spray pump 2 is connected to the rolling mill 4 and the control end of the spray pump 2 is connected to the frequency converter 5, A pressure sensor 5 is provided on the pipeline between the spray pump 2 and the rolling mill 4 , and the frequency converter 5 is electrically connected to the pressure sensor 6 . The frequency converter 5 automatically adjusts the operation of the spray pump 2 by means of constant pressure water supply according to the water supply pressure monitored by the pressure sensor 6 .
参见图1和图2,本实用新型增加了压力传感器6和变频器5,变频器5根据压力传感器6监测的供水压力采用恒压供水的方式自动调节喷淋泵2的运行,替代了阀门调节这种能耗高的调节方式,可以实现节能的目的,且管网供水压力稳定,消除了管网完全隐患。Referring to Figure 1 and Figure 2, the utility model adds a pressure sensor 6 and a frequency converter 5, and the frequency converter 5 automatically adjusts the operation of the spray pump 2 by means of constant pressure water supply according to the water supply pressure monitored by the pressure sensor 6, replacing the valve adjustment This high energy consumption adjustment method can achieve the purpose of energy saving, and the water supply pressure of the pipe network is stable, eliminating the complete hidden danger of the pipe network.
综上所述,本实用新型是一种安全可靠的节能型轧机喷淋水系统。In summary, the utility model is a safe and reliable energy-saving rolling mill spray water system.
本技术领域内的人员应该认识到,上述实施例并非用作对本实用新型的限定,只要在本实用新型的实质精神范围内,任何对上述实施例技术变化、变型方案均未超出本实用新型的保护范围。Those skilled in the art should recognize that the above-mentioned embodiments are not used as a limitation to the present utility model, as long as within the scope of the essential spirit of the present utility model, any technical changes and modifications to the above-mentioned embodiments do not exceed the scope of the present utility model protected range.
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| CN201720966008.2U CN207386186U (en) | 2017-08-04 | 2017-08-04 | An energy-saving rolling mill spray water system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110355219B (en) * | 2019-06-06 | 2020-08-07 | 江门市华津金属制品有限公司 | Spray water supply system and control system of degreasing production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110355219B (en) * | 2019-06-06 | 2020-08-07 | 江门市华津金属制品有限公司 | Spray water supply system and control system of degreasing production line |
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