CN207373290U - A kind of automatic scoreboard equipment of LED light source board - Google Patents
A kind of automatic scoreboard equipment of LED light source board Download PDFInfo
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Abstract
本实用新型涉及一种LED光源板自动分板设备,包括机架,机架上设置有运输光源板至加工位的上料机构、对光源板进行切分的分板机构,和下料机构;分板机构包括轨道线、设置于轨道线下方的推料装置、第一切割机构、第二切割机构、将光源板在第一切割机构和第二切割机构之间进行搬运的抓手,和将切割后的光源板搬运至下料机构的下料抓手;第一切割机构和第二切割机构包括固定于机架上的U型支架、固定于U型支架上的动力气缸、与动力气缸的活塞杆固定连接的活动板,和固定于活动板下方对光源板进行切割的刀模;整个光源板切割的工作流程靠机械机构一体化完成,自动化程度高,节省了人力劳动成本,同时设备工作效率高且结构紧凑。
The utility model relates to an automatic board-separating device for LED light source boards, which includes a frame, which is provided with a feeding mechanism for transporting the light source board to a processing position, a board-splitting mechanism for cutting the light source board, and a material-unloading mechanism; The board separating mechanism includes a track line, a pushing device arranged below the track line, a first cutting mechanism, a second cutting mechanism, a gripper for transporting the light source board between the first cutting mechanism and the second cutting mechanism, and the The cut light source board is transported to the blanking gripper of the blanking mechanism; the first cutting mechanism and the second cutting mechanism include a U-shaped bracket fixed on the frame, a power cylinder fixed on the U-shaped bracket, and a power cylinder. The movable plate fixedly connected to the piston rod, and the knife mold fixed under the movable plate to cut the light source board; the whole light source board cutting work process is completed by the integration of mechanical mechanism, which has a high degree of automation and saves manpower and labor costs. At the same time, the equipment works High efficiency and compact structure.
Description
技术领域technical field
本实用新型涉及球泡灯加工技术领域,更具体地说,涉及一种LED光源板自动分板设备。The utility model relates to the technical field of bulb lamp processing, in particular to an automatic separation device for LED light source boards.
背景技术Background technique
在LED球泡灯生产组装领域,有一道工序为球泡灯光源板密封分板,即光源板生产的过程中是大面积整版SMT,制作完成后的大板投入球泡灯组装线,需要将整张大板分割成一个个小单元的小板,传统的方式都是人工手动捏住光板板,沿着预留的分割线掰断。此种手工方式太粗暴,手工拿取产品产生静电会损伤光源板,拿捏位置及力度不容易把握会捏坏光源板上的元器件,同时人工作业速度慢,工作效率低。In the field of LED bulb lamp production and assembly, there is a process of sealing and sub-boarding the bulb light source board, that is, the production process of the light source board is a large-area full-page SMT, and the large board after production is put into the bulb lamp assembly line. To divide the whole large board into small units of small boards, the traditional method is to manually pinch the bare board and break it along the reserved dividing line. This kind of manual method is too rough, and the static electricity generated by manually picking up the product will damage the light source board. The position and strength are not easy to grasp and the components on the light source board will be pinched. At the same time, the manual operation is slow and the work efficiency is low.
实用新型内容Utility model content
本实用新型要解决的技术问题在于,针对现有技术的上述缺陷,提供一种LED光源板自动分板设备。The technical problem to be solved by the utility model is to provide an automatic separation device for LED light source boards in view of the above-mentioned defects of the prior art.
本实用新型第一方面提供一种LED光源板自动分板设备,包括机架,所述机架上设置有运输光源板至加工位的上料机构、对所述光源板进行切分的分板机构,和将切割后的所述光源板装载于载料盘中的下料机构;所述分板机构包括运输所述光源板的轨道线、设置于所述轨道线下方的带动所述光源板前进的推料装置、对所述光源板进行第一次切割的第一切割机构、对所述光源板进行第二次切割的第二切割机构、将所述光源板在所述第一切割机构和第二切割机构之间进行搬运的抓手,和将切割后的所述光源板搬运至所述下料机构的下料抓手;所述第一切割机构和所述第二切割机构包括固定于所述机架上的U型支架、固定于所述U型支架上的动力气缸、与所述动力气缸的活塞杆固定连接的活动板,和固定于所述活动板下方对所述光源板进行切割的刀模。The first aspect of the utility model provides an automatic LED light source board splitting device, including a frame, the rack is provided with a feeding mechanism for transporting the light source board to the processing position, and a splitter for cutting the light source board mechanism, and the unloading mechanism that loads the cut light source board in the loading tray; the board separating mechanism includes a track line for transporting the light source board, and a track line for driving the light source plate arranged under the track line The advancing pushing device, the first cutting mechanism for cutting the light source board for the first time, the second cutting mechanism for cutting the light source board for the second time, and the light source board for the first cutting mechanism and the gripper for carrying between the second cutting mechanism, and the unloading gripper for conveying the cut light source board to the unloading mechanism; the first cutting mechanism and the second cutting mechanism include fixed The U-shaped bracket on the frame, the power cylinder fixed on the U-shaped bracket, the movable plate fixedly connected with the piston rod of the power cylinder, and the light source plate fixed under the movable plate Die for cutting.
优选地,所述上料机构包括上层传输线、下层传输线、顶升机构和将所述光源板推至所述轨道线位置的推料气缸。Preferably, the feeding mechanism includes an upper layer transmission line, a lower layer transmission line, a jacking mechanism, and a pushing cylinder for pushing the light source board to the position of the track line.
优选地,顶升机构上包括设置于所述顶升机构上的传感器,和与所述传感器电连接的控制系统。Preferably, the jacking mechanism includes a sensor provided on the jacking mechanism, and a control system electrically connected to the sensor.
优选地,所述下料机构包括所述载料盘、对所述光源板进行定位和扩距的扩距装置、固定于所述机架上的桁架、活动连接于所述桁架上的小板平移抓手和载料盘抓手、带动所述小板平移抓手和所述载料盘抓手进行垂直运动的垂直气缸、将所述载料盘从所述桁架一侧运输至所述桁架另一侧的平移机构,和带动所述载料盘进行升降的载料盘顶升机构。Preferably, the unloading mechanism includes the loading tray, a distance expanding device for positioning and expanding the light source board, a truss fixed on the frame, and a small plate movably connected to the truss The translation gripper and the loading tray gripper, the vertical cylinder that drives the small plate translation gripper and the loading tray gripper to move vertically, and transports the loading tray from one side of the truss to the truss The translation mechanism on the other side, and the loading tray lifting mechanism that drives the loading tray to lift.
优选地,所述活动板与所述机架之间设置有导向柱。Preferably, a guide post is provided between the movable plate and the frame.
优选地,所述抓手上连接设置有多个真空吸盘。Preferably, the gripper is connected with a plurality of vacuum suction cups.
本实用新型有益效果在于:上料机构将为切割的光源板运输至轨道线上,推料装置将未切割的光源板夹紧后推送至第一切割机构,动力气缸带动活动板向下运动,刀模对光源板进行切割,切割后抓手抓取切割后的条状光源板并搬运到第二切割机构处,第二切割机构将条状光源板切割成光源板单元,下料抓手抓取光源板单元送至下料机构处下料,整个设备的工作流程靠机械机构一体化完成,自动化程度高,节省了人力劳动成本,同时设备工作效率高且结构紧凑。The beneficial effect of the utility model is that: the feeding mechanism will transport the cut light source board to the track line, the pushing device will clamp the uncut light source board and push it to the first cutting mechanism, and the power cylinder will drive the movable board to move downward, The knife mold cuts the light source board. After cutting, the gripper grabs the cut strip light source board and transports it to the second cutting mechanism. The second cutting mechanism cuts the strip light source board into light source board units. The light source panel unit is sent to the unloading mechanism for unloading. The entire equipment workflow is completed by the integration of mechanical mechanisms, which has a high degree of automation and saves labor costs. At the same time, the equipment has high working efficiency and compact structure.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将结合附图及实施例对本实用新型作进一步说明,下面描述中的附图仅仅是本发明的部分实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图:In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the utility model will be further described below in conjunction with the accompanying drawings and embodiments. The accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort:
图1是本实用新型较佳实施例的LED光源板自动分板设备结构示意图;Fig. 1 is a schematic diagram of the structure of the LED light source board automatic board splitting device in a preferred embodiment of the present invention;
图2是本实用新型较佳实施例的分板机构的结构示意图;Fig. 2 is a schematic structural view of a plate-distributing mechanism of a preferred embodiment of the present invention;
图3是本实用新型较佳实施例的下料机构的结构示意图。Fig. 3 is a structural schematic diagram of the unloading mechanism in a preferred embodiment of the present invention.
具体实施方式Detailed ways
为了使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例是本实用新型的部分实施例,而不是全部实施例。基于本发明的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型的保护范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, a clear and complete description will be made below in conjunction with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the implementation of the present invention Examples, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
本实用新型较佳实施例的一种LED光源板自动分板设备如图1,图2和图3所示,包括机架10,机架10上设置有运输光源板20至加工位的上料机构30、对光源板20进行切分的分板机构40,和将切割后的光源板20装载于载料盘50中的下料机构60;分板机构40包括运输光源板20的轨道线401、设置于轨道线401下方的带动光源板20前进的推料装置402、对光源板20进行第一次切割的第一切割机构403、对光源板进行第二次切割的第二切割机构404、将光源板20在第一切割机构403和第二切割机构404之间进行搬运的抓手405,和将切割后的光源板20搬运至下料机构60的下料抓手406;第一切割机构403和第二切割机构404包括固定于机架10上的U型支架407、固定于U型支架407上的动力气缸408、与动力气缸408的活塞杆固定连接的活动板409,和固定于活动板409下方对光源板20进行切割的刀模(图中未显示);上料机构30将为切割的光源板20运输至轨道线401上,推料装置402将未切割的光源板20夹紧后推送至第一切割机构403,动力气缸408带动活动板409向下运动,刀模对光源板50进行切割,切割后抓手405抓取切割后的条状光源板并搬运到第二切割机构404处,第二切割机构404将条状光源板切割成光源板单元,下料抓手406抓取光源板单元送至下料机构60处下料,整个设备的工作流程靠机械机构一体化完成,自动化程度高,节省了人力劳动成本,同时设备工作效率高且结构紧凑A kind of LED light source board automatic board splitting equipment of the preferred embodiment of the present invention is shown in Fig. 1, Fig. 2 and Fig. 3, comprises frame 10, and the frame 10 is provided with the feeding material that transports light source board 20 to processing position Mechanism 30 , a splitting mechanism 40 for cutting the light source board 20 , and a unloading mechanism 60 for loading the cut light source board 20 in the loading tray 50 ; the splitting mechanism 40 includes a track line 401 for transporting the light source board 20 , the pushing device 402 arranged under the track line 401 to drive the light source board 20 forward, the first cutting mechanism 403 for cutting the light source board 20 for the first time, the second cutting mechanism 404 for cutting the light source board for the second time, The gripper 405 that transports the light source plate 20 between the first cutting mechanism 403 and the second cutting mechanism 404, and the unloading gripper 406 that transports the cut light source plate 20 to the unloading mechanism 60; the first cutting mechanism 403 and the second cutting mechanism 404 comprise the U-shaped bracket 407 that is fixed on the frame 10, the power cylinder 408 that is fixed on the U-shaped bracket 407, the movable plate 409 that is fixedly connected with the piston rod of the power cylinder 408, and is fixed on the movable A knife mold (not shown) for cutting the light source board 20 under the board 409; the feeding mechanism 30 will transport the cut light source board 20 to the track line 401, and the pushing device 402 will clamp the uncut light source board 20 Then push it to the first cutting mechanism 403, the power cylinder 408 drives the movable plate 409 to move downward, the knife die cuts the light source plate 50, and after cutting, the gripper 405 grabs the cut strip light source plate and transports it to the second cutting mechanism At 404, the second cutting mechanism 404 cuts the strip-shaped light source board into light source board units, and the unloading gripper 406 grabs the light source board unit and sends it to the unloading mechanism at 60 for unloading, and the work process of the entire equipment is completed by the integration of mechanical mechanisms , with a high degree of automation, which saves labor costs, and at the same time, the equipment has high work efficiency and compact structure
本实用新型较佳实施例的LED光源板自动分板设备如图1所示,上料机构30包括上层传输线301、下层传输线302、顶升机构303和将光源板20推至轨道线401位置的推料气缸304;光源板20在下层传输线301整叠叠加后通过顶升机构303顶升至与轨道线401同高处,推料气缸304运动将光源板送至轨道线401上;通过此上料机构可同时对多个光源板进行上料,方便快捷。The automatic separation equipment for LED light source boards in a preferred embodiment of the utility model is shown in Figure 1. The feeding mechanism 30 includes an upper transmission line 301, a lower transmission line 302, a jacking mechanism 303 and a mechanism for pushing the light source board 20 to the track line 401. The pushing cylinder 304; the light source board 20 is lifted to the same height as the track line 401 by the jacking mechanism 303 after the lower transmission line 301 is stacked, and the pushing cylinder 304 moves to send the light source board to the track line 401; The feeding mechanism can simultaneously load multiple light source boards, which is convenient and quick.
本实用新型较佳实施例的LED光源板自动分板设备如图1所示,顶升机构303上包括设置于顶升机构303上的传感器(图中未显示),和与传感器电连接的控制系统;推料气缸304将一块光源板送至轨道线401上后,传感器感知并想控制系统发送信号,控制系统控制顶升机构向上顶升一个光源板的高度后,推料气缸304推动新的光源板上轨道线401;通过设置传感器可控制光源板一次上料,达到连续上料的目的。As shown in Figure 1, the LED light source board automatic board separation equipment of the preferred embodiment of the present invention includes a sensor (not shown) arranged on the jacking mechanism 303 on the jacking mechanism 303, and a control device electrically connected to the sensor. System; after the pushing cylinder 304 sends a light source board to the track line 401, the sensor perceives and sends a signal to the control system, and the control system controls the jacking mechanism to lift up the height of a light source board, and the pushing cylinder 304 pushes a new The track line 401 on the light source board; by setting the sensor, it can control the feeding of the light source board at one time, so as to achieve the purpose of continuous feeding.
本实用新型较佳实施例的LED光源板自动分板设备如图1和图3所示,下料机构60包括载料盘50、对光源板20进行定位和扩距的扩距装置604、固定于机架上的桁架602、活动连接于桁架602上的小板平移抓手603和载料盘抓手604、带动小板平移抓手603和载料盘抓手604进行垂直运动的垂直气缸605、将载料盘50从桁架602一侧运输至桁架602另一侧的平移机构606,和带动载料盘50进行升降的载料盘顶升机构607;载料盘顶升机构607将整叠的载料盘50顶升,载料盘抓手604将载料盘50抓取后移动至平移机构606上,小板平移抓手603抓取在扩距装置604上定位扩距好的光源板20后移动至平移机构606上的载料盘50,平移机构将载料盘50平移至桁架602的另一侧,载料盘抓手604抓取装满光源板20的载料盘50移动至位于桁架602另一侧的载料盘顶升机构607上,待叠至一定数量的载料盘50后,载料盘顶升机607构下降将载料盘50送出;此下料结构将光源板分距定位,下料通过整叠载料盘下料,一次性可对多个载料盘下料,工作效率高。As shown in Figure 1 and Figure 3, the LED light source panel automatic panel separation equipment of the preferred embodiment of the present invention, the unloading mechanism 60 includes a loading tray 50, a distance expanding device 604 for positioning and expanding the distance of the light source panel 20, a fixed The truss 602 on the frame, the small plate translation grip 603 and the loading tray grip 604 movably connected to the truss 602, the vertical cylinder 605 that drives the small plate translation grip 603 and the loading tray grip 604 to move vertically , the translation mechanism 606 that transports the loading tray 50 from one side of the truss 602 to the other side of the truss 602, and the loading tray lifting mechanism 607 that drives the loading tray 50 to lift; the loading tray lifting mechanism 607 will stack The loading tray 50 is lifted up, the loading tray gripper 604 grabs the loading tray 50 and moves to the translation mechanism 606, and the small plate translation gripper 603 grabs and positions the light source board with extended distance on the distance expanding device 604 After 20, it moves to the loading tray 50 on the translation mechanism 606, and the translation mechanism translates the loading tray 50 to the other side of the truss 602, and the loading tray gripper 604 grabs the loading tray 50 filled with the light source board 20 and moves to On the loading tray lifting mechanism 607 located on the other side of the truss 602, after a certain number of loading trays 50 are stacked, the loading tray lifting mechanism 607 descends to send out the loading tray 50; The plate is positioned at a distance, and the material is unloaded through the entire stack of loading trays. Multiple loading trays can be unloaded at one time, and the work efficiency is high.
本实用新型较佳实施例的LED光源板自动分板设备如图1和图2所示,活动板409与机架10之间设置有导向柱410;设置导向柱410可保证活动板409向下运动时不会出现偏移现象。As shown in Figure 1 and Figure 2, a guide post 410 is provided between the movable board 409 and the frame 10; setting the guide post 410 can ensure that the movable board 409 is downward There will be no offset phenomenon during exercise.
本实用新型较佳实施例的LED光源板自动分板设备如图1和图2所示,抓手404上连接设置有多个真空吸盘411;设置真空吸盘411抓取光源板20可提高抓手抓取光源板20的稳定性,防止光源板20掉落,提高了设备加工的稳定性。As shown in Figure 1 and Figure 2, the LED light source board automatic board separation equipment of the preferred embodiment of the present invention is connected with a plurality of vacuum suction cups 411 on the gripper 404; Grasp the stability of the light source board 20, prevent the light source board 20 from falling, and improve the stability of equipment processing.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都属于本实用新型所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes belong to the protection scope of the appended claims of the present utility model.
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Address after: Longgang District of Shenzhen City, Guangdong province 518000 Dragon Street Community Zhangbei Zhangbei Road No. 42 Patentee after: Shenzhen Tuoye intelligent Co.,Ltd. Address before: 518172 Zhangbei Road, Longgang District, Shenzhen, Guangdong Province, No. 42 Patentee before: SHENZHEN TUOYE ROBOT AUTOMATION Co.,Ltd. |
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Effective date of registration: 20250820 Granted publication date: 20180518 |