CN207370024U - All-in-one machine is cleaned in green walnut peeling - Google Patents
All-in-one machine is cleaned in green walnut peeling Download PDFInfo
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- CN207370024U CN207370024U CN201720802887.5U CN201720802887U CN207370024U CN 207370024 U CN207370024 U CN 207370024U CN 201720802887 U CN201720802887 U CN 201720802887U CN 207370024 U CN207370024 U CN 207370024U
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Abstract
本实用新型涉及水果种植技术领域,具体涉及一种青核桃剥皮清洗一体机。该设备包括设置在支架上的脱皮机构、清洗机构和减速电机,脱皮机构包括调节格栅上部的进料口和机壳内部的旋切滚刀,清洗机构包括一端由轴承座固定在支架上的滚轴、设置在滚轴表面的钢丝毛刷和滚轴下部的喷淋头,旋切滚刀一端设有滚筒轮,另一端与滚轴连接;减速电机一端设置有电机轮,电机轮与滚筒轮通过皮带传动连接;调节格栅下部设置有果皮箱,滚轴下方设置有成品出料口、循环水泵和接水箱,循环水泵其进水端与接水箱相连通,其出水端与喷淋头相连通。该设备结构简单合理,解决了现有脱皮机青皮脱净率不高和青皮汁液污染核桃表面的问题,提高核桃品质。
The utility model relates to the technical field of fruit planting, in particular to an integrated machine for peeling and cleaning green walnuts. The equipment includes a peeling mechanism, a cleaning mechanism and a deceleration motor arranged on the bracket. The peeling mechanism includes a feed inlet on the upper part of the adjustment grid and a rotary cutting hob inside the casing. The cleaning mechanism includes one end fixed on the bracket by a bearing seat. The roller, the wire brush set on the surface of the roller and the spray head at the lower part of the roller, one end of the rotary cutting hob is equipped with a roller wheel, and the other end is connected to the roller; one end of the geared motor is equipped with a motor wheel, and the motor wheel and the roller The wheels are connected by belt transmission; the lower part of the adjustment grid is equipped with a peel box, and the finished product outlet, circulating water pump and water receiving tank are arranged under the roller. connected. The structure of the device is simple and reasonable, which solves the problems of low removal rate of green peels and pollution of walnut surface by green peel juice in existing peeling machines, and improves the quality of walnuts.
Description
技术领域technical field
本实用新型涉及水果种植技术领域,具体涉及一种青核桃剥皮清洗一体机。The utility model relates to the technical field of fruit planting, in particular to an integrated machine for peeling and cleaning green walnuts.
背景技术Background technique
核桃是一种营养价值很高的食物,但是人们在食用的时候,首先必须去掉青皮,然后才能进行破壳取出果肉。传统方法中,人们都是用棒槌砸,然后手工把果皮分离,或者使用刀具等切割掉青皮,结果是效率低下还很危险,不仅会由于核桃青皮的颜色附着力很强,导致四处飞溅的青皮汁弄脏衣服、皮肤,还经常被砸伤、割伤,有时因用力不当还会砸破果壳,破坏果肉的完整和鲜美。后来人们研究了一种脱皮机,经过滚刀切割、振动筛碾搓分离,滚筒和筒筛互相挤压,将核桃青皮压碎、分离,提高了脱皮效率,解决了人工脱皮的难题。但是这种脱皮机脱皮后,核桃上面依然会有部分未削净的青皮,脱净率不高;此外那些青皮的残留物在剥离的时候产生的汁液会将核桃表面染黑,导致核桃表面不干净,需要人工清洗,增加了工人劳动量。Walnut is a food with high nutritional value, but when people eat it, they must first remove the green skin, and then they can break the shell and take out the pulp. In the traditional method, people use a mallet to smash the peel, and then manually separate the peel, or use a knife to cut off the green peel. The result is inefficient and dangerous, not only because of the strong color adhesion of the walnut green peel. The juice stains the clothes and skin, and is often smashed and cut. Sometimes the shell is broken due to improper force, destroying the integrity and deliciousness of the pulp. Later, people researched a peeling machine, which was cut by a hob, crushed and separated by a vibrating sieve, and the roller and the drum sieve squeezed each other to crush and separate the walnut green skin, which improved the peeling efficiency and solved the problem of manual peeling. However, after this kind of peeling machine peels, there will still be some uncut green skins on the walnuts, and the removal rate is not high; Clean, manual cleaning is required, which increases the workload of workers.
实用新型内容Utility model content
本实用新型针对现有技术的不足,提供了一种结构合理的青核桃剥皮清洗一体机,解决了现有脱皮机青皮脱净率不高和青皮汁液污染核桃表面的问题,提高核桃品质。The utility model aims at the deficiencies of the prior art, and provides a green walnut peeling and cleaning integrated machine with a reasonable structure, which solves the problems of low green peel removal rate of the existing peeling machine and the pollution of the walnut surface by green peel juice, and improves the quality of the walnut.
本实用新型的技术方案是这样实现的:一种青核桃剥皮清洗一体机包括设置在支架上的脱皮机构、清洗机构和减速电机,其特征在于,所述脱皮机构包括调节格栅上部的进料口和机壳内部的旋切滚刀,所述清洗机构包括一端由轴承座固定在支架上的滚轴、设置在滚轴表面的钢丝毛刷和滚轴下部的喷淋头,所述旋切滚刀一端设有滚筒轮,另一端与滚轴连接;所述减速电机一端设置有电机轮,电机轮与滚筒轮通过三角皮带传动连接;所述调节格栅下部设置有果皮箱,滚轴下方设置有成品出料口、循环水泵和接水箱,所述循环水泵其进水端通过管道与接水箱相连通,其出水端通过管道与喷淋头相连通。The technical scheme of the utility model is realized in the following way: a green walnut peeling and cleaning machine includes a peeling mechanism, a cleaning mechanism and a deceleration motor arranged on the bracket, and it is characterized in that the peeling mechanism includes a feeding mechanism for adjusting the upper part of the grid. The rotary cutting hob inside the mouth and the casing, the cleaning mechanism includes a roller with one end fixed on the bracket by a bearing seat, a wire brush arranged on the surface of the roller, and a spray head at the lower part of the roller. One end of the hob is provided with a roller wheel, and the other end is connected to the roller shaft; one end of the geared motor is provided with a motor wheel, and the motor wheel and the roller wheel are connected through a V-belt drive; A finished product discharge port, a circulating water pump and a water receiving tank are provided. The water inlet end of the circulating water pump is connected with the water receiving tank through a pipe, and the water outlet end is connected with the spray head through a pipe.
所述旋切滚刀与水平方向倾斜30~50°设置,钢丝毛刷与水平方向倾斜60~75°设置。The rotary cutting hob is set at an angle of 30-50° to the horizontal direction, and the wire brush is set at an angle of 60-75° to the horizontal direction.
所述旋切滚刀与调节格栅之间的距离可调。The distance between the rotary cutting hob and the adjusting grid is adjustable.
所述喷淋头为高压水雾喷头。The spray head is a high-pressure water mist spray head.
所述接水箱底部设置有滤网。A filter screen is arranged at the bottom of the water receiving tank.
本实用新型解决了背景技术中存在的缺陷,具有以下有益效果:The utility model solves the defects in the background technology, and has the following beneficial effects:
本实用新型提供的青核桃剥皮清洗一体机结构简单合理,解决了现有脱皮机青皮脱净率不高和青皮汁液污染核桃表面的问题,提高核桃品质。本实用新型采用自由旋切剥皮,核桃进入旋切滚刀区,高速运转的旋切滚刀开始切削青皮,脱净率。少量未削净的青皮进入清洗机构被钢丝毛刷清除干净,经过两次脱皮,脱净率高于98%。同时设置的喷淋头喷水对和核桃表面冲洗,去掉汁液污染物。新的核桃不断的喂入,剥净后被排出。还可以根据地区核桃的大小、青皮的薄厚调节隔栅和旋切滚刀之间的距离,以减少破壳率,进一步提高脱净率。The green walnut peeling and cleaning all-in-one machine provided by the utility model has a simple and reasonable structure, solves the problems that the green peel removal rate of the existing peeling machine is not high and the green peel juice pollutes the walnut surface, and improves the quality of the walnut. The utility model adopts free rotary cutting and peeling, the walnut enters the rotary cutting hob area, and the high-speed rotary cutting hob starts to cut the green skin, and the removal rate is high. A small amount of uncut green skin enters the cleaning mechanism and is removed by the wire brush. After two peelings, the peeling rate is higher than 98%. At the same time, the set spray head sprays water to wash the surface of the walnut and remove juice pollutants. New walnuts are continuously fed in and discharged after peeling. The distance between the grille and the rotary cutting hob can also be adjusted according to the size of the walnut in the area and the thickness of the green skin, so as to reduce the shell breaking rate and further improve the cleaning rate.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图中:1-支架,2-电机轮,3-减速电机,4-果皮箱,5-调节格栅,6-滚筒轮,7-旋切滚刀,8-进料口,9-滚轴,10-钢丝毛刷,11-喷淋头,12-成品出料口,13-循环水泵,14-接水箱。In the figure: 1-bracket, 2-motor wheel, 3-reduction motor, 4-peel box, 5-adjusting grille, 6-roller wheel, 7-rotary cutting hob, 8-feed inlet, 9-roller , 10-wire brush, 11-spray head, 12-finished product outlet, 13-circulating water pump, 14-water tank.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1所示的一种青核桃剥皮清洗一体机实施例,包括设置在支架1上的脱皮机构、清洗机构和减速电机3,脱皮机构包括调节格栅5上部的进料口8和机壳内部的旋切滚刀7,清洗机构包括一端由轴承座固定在支架1上的滚轴9、设置在滚轴9表面的钢丝毛刷10和滚轴9下部的喷淋头11,旋切滚刀7一端设有滚筒轮6,另一端与滚轴9连接;减速电机3一端设置有电机轮2,电机轮2与滚筒轮6通过三角皮带传动连接;调节格栅5下部设置有果皮箱4,滚轴9下方设置有成品出料口12、循环水泵13和接水箱14,循环水泵13其进水端通过管道与接水箱14相连通,其出水端通过管道与喷淋头11相连通。旋切滚刀7与水平方向倾斜30~50°设置,钢丝毛刷10与水平方向倾斜60~75°设置。旋切滚刀7与调节格栅5之间距离可调。喷淋头11为高压水雾喷头。接水箱14底部设置有滤网。A green walnut peeling and cleaning all-in-one machine embodiment as shown in Figure 1 includes a peeling mechanism, a cleaning mechanism and a reduction motor 3 arranged on a support 1, and the peeling mechanism includes a feed inlet 8 and a casing on the upper part of the adjustment grid 5 The internal rotary cutting hob 7, the cleaning mechanism includes a roller 9 fixed on the bracket 1 by a bearing seat, a wire brush 10 arranged on the surface of the roller 9, and a spray head 11 at the bottom of the roller 9. One end of the knife 7 is provided with a roller wheel 6, and the other end is connected with the roller shaft 9; one end of the gear motor 3 is provided with a motor wheel 2, and the motor wheel 2 and the roller wheel 6 are connected through a V-belt transmission; the lower part of the adjustment grid 5 is provided with a peel box 4 The bottom of the roller 9 is provided with a finished product discharge port 12, a circulating water pump 13 and a water receiving tank 14. The rotary cutting hob 7 is set at an angle of 30-50° to the horizontal direction, and the wire brush 10 is set at an angle of 60-75° to the horizontal direction. The distance between the rotary cutting hob 7 and the adjustment grid 5 is adjustable. The shower head 11 is a high-pressure water mist shower head. The water receiving tank 14 bottom is provided with filter screen.
本实用新型的工作过程是:使用时,滚筒轮6通过三角皮带从电机轮2获得动力,旋切滚刀7旋切剥皮,滚轴9的钢丝毛刷10开始清理,从进料口8填入的青皮核桃进入旋切滚刀区,高速运转的旋切滚刀7开始切削青皮,核桃同时自由滚动使其各面被滚刀切削,旋切滚刀7轴线不是平行而是设计成一定倾角,且钢丝毛刷10与水平方向倾斜设置,所以在旋切滚刀7旋转时青皮核桃、青皮、核桃混合物逐步向清洗机构移动,并逐渐分离。切割下来的青皮落入果皮箱4内,便于收集。脱净的核桃直径小不易被削到,不断的滚出旋切区进入清洗区,少量未削净的青皮被高速转动的钢丝毛刷10清除掉,经过两次脱皮,脱净率高于98%。同时设置的喷淋头11喷水对和核桃表面冲洗,去掉汁液污染物,最后干净的核桃滚出成品出料口12,进行收集。新的核桃不断的喂入,剥净后被排出。还可以根据地区核桃的大小、青皮的薄厚,调节隔栅和旋切滚刀之间的距离,以减少破壳率,提高脱净率。设置的循环水泵13实现喷淋水的循环利用,达到节水的目的。The working process of the utility model is: when in use, the roller wheel 6 obtains power from the motor wheel 2 through the V-belt, the rotary cutting hob 7 is rotary-cut and peeled, the steel wire brush 10 of the roller 9 starts to clean, and the material is filled from the feed port 8. The green-skinned walnuts enter the rotary cutting hob area, and the high-speed rotary cutting hob 7 starts to cut the green skins. The walnuts roll freely at the same time so that each surface is cut by the hob. The axes of the rotary cutting hob 7 are not parallel but designed to be at a certain inclination angle. , and the steel wire brush 10 is arranged obliquely with the horizontal direction, so when the rotary cutting hob 7 rotates, the green peel walnut, green peel, and walnut mixture gradually move to the cleaning mechanism and gradually separate. The green peel that cuts off falls in the peel box 4, is convenient to collect. The cleaned walnut has a small diameter and is not easy to be cut. It rolls out of the rotary cutting area continuously and enters the cleaning area. A small amount of uncut green skin is removed by the high-speed rotating wire brush 10. After two peelings, the removal rate is higher than 98%. %. The spray head 11 that is set at the same time sprays water to wash with walnut surface, removes juice pollutant, and finally clean walnut rolls out finished product discharge port 12, collects. New walnuts are continuously fed in and discharged after peeling. It is also possible to adjust the distance between the grille and the rotary cutting hob according to the size of walnuts in the area and the thickness of the green skin, so as to reduce the rate of broken shells and improve the rate of cleaning. The circulating water pump 13 provided realizes the recycling of spraying water and achieves the purpose of saving water.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720802887.5U CN207370024U (en) | 2017-07-04 | 2017-07-04 | All-in-one machine is cleaned in green walnut peeling |
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| CN201720802887.5U CN207370024U (en) | 2017-07-04 | 2017-07-04 | All-in-one machine is cleaned in green walnut peeling |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109820208A (en) * | 2018-09-30 | 2019-05-31 | 山东农业工程学院 | A kind of peeling method of walnut |
| CN113142609A (en) * | 2020-05-22 | 2021-07-23 | 侯洪朝 | Main shaft structure and walnut peeling machine |
-
2017
- 2017-07-04 CN CN201720802887.5U patent/CN207370024U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109820208A (en) * | 2018-09-30 | 2019-05-31 | 山东农业工程学院 | A kind of peeling method of walnut |
| CN113142609A (en) * | 2020-05-22 | 2021-07-23 | 侯洪朝 | Main shaft structure and walnut peeling machine |
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