CN207368890U - Power Electronics Controllers and Electric Vehicles - Google Patents

Power Electronics Controllers and Electric Vehicles Download PDF

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CN207368890U
CN207368890U CN201720640198.9U CN201720640198U CN207368890U CN 207368890 U CN207368890 U CN 207368890U CN 201720640198 U CN201720640198 U CN 201720640198U CN 207368890 U CN207368890 U CN 207368890U
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module assembly
power module
output
electronic controller
bus bar
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张超
王新国
黄祥飞
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Weilai Holdings Ltd
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NIO Nextev Ltd
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Abstract

The utility model provides an electronic controller of electric power and electric automobile belongs to alternating current motor drive control technical field. The utility model discloses an electronic controller is used for providing AC input and control for AC motor, it includes: the first inversion power module assembly and the second inversion power module assembly are arranged in parallel; and a cooling interlayer sandwiched between the first inverter power module assembly and the second inverter power module assembly; a cooling flow channel shared by the first inversion power module assembly and the second inversion power module assembly is arranged in the cooling interlayer. The utility model discloses an electronic power controller's power output and current output ability are big, and the operational reliability is good to, have better heat dissipation efficiency, overall structure is compact.

Description

电力电子控制器和电动汽车Power Electronics Controllers and Electric Vehicles

技术领域technical field

本实用新型属于交流电机驱动控制技术领域,涉及用于为交流电机提供交流输入并控制所述交流电机的电力电子控制器(Power Electronic Unit,PEU)。The utility model belongs to the technical field of AC motor drive control, and relates to a power electronic controller (Power Electronic Unit, PEU) for providing AC input for an AC motor and controlling the AC motor.

背景技术Background technique

大功率的交流电机(例如感应电机或永磁同步电机)在诸如电动汽车领域广泛应用并用作驱动电机,随着电动汽车的不断普及,市场对电机驱动系统的功率密度、成本、安全性等方面提出更高的要求。High-power AC motors (such as induction motors or permanent magnet synchronous motors) are widely used in fields such as electric vehicles and used as drive motors. With the continuous popularization of electric vehicles, the market has a high demand for power density, cost, and safety of motor drive systems. Make higher demands.

驱动电机的电机驱动系统中,使用电力电子控制器PEU对驱动电机转速进行控制调节,PEU同时将例如动力电池输入的直流高压电逆变为交流高压电,作为驱动电机的电流输入。PEU主要功能包括如下两点:In the motor drive system of the drive motor, the power electronic controller PEU is used to control and adjust the speed of the drive motor, and the PEU simultaneously inverts the DC high voltage input from the power battery into AC high voltage as the current input of the drive motor. The main functions of PEU include the following two points:

第一,作为动力电池与驱动电机之间的能量传输装置,其具有逆变功能,也即DC-AC转换功能,例如,其可以将动力电池输入的高压直流电转换为三相高压交流电传输给驱动电机;First, as an energy transmission device between the power battery and the drive motor, it has an inverter function, that is, a DC-AC conversion function. For example, it can convert the high-voltage direct current input by the power battery into a three-phase high-voltage alternating current and transmit it to the drive motor;

第二,作为控制信号接口电路与驱动电机控制电路,接收由整车控制器VCU(Vehicle Control Unit)发送的信号以及电机温度、速度、功率等信号,做出相应反馈,再将信号反馈给VCU和驱动电机,从而起到驱动电机控制作用。Second, as a control signal interface circuit and a drive motor control circuit, it receives signals sent by the vehicle controller VCU (Vehicle Control Unit) and signals such as motor temperature, speed, power, etc., makes corresponding feedback, and then feeds back the signals to the VCU And drive the motor, so as to play the role of driving the motor control.

目前,电力电子控制器采用单一的传统三相全桥逆变功率模块,对于例如功率较大的电动汽车的驱动电机来说,容易受到功率器件最大允许电流的限制,例如,目前市场中的PEU峰值功率不超过200KW,峰值相电流不超过500A,因此,驱动电机的功率输出将受到限制;并且,单一的传统三相全桥逆变功率模块,功率器件的选型及成本都不好控制,过大的功率导致体积和成本将难以下降,冷却效率也较低。At present, the power electronic controller adopts a single traditional three-phase full-bridge inverter power module. For example, for the drive motor of a large-power electric vehicle, it is easy to be limited by the maximum allowable current of the power device. For example, the current PEU in the market The peak power does not exceed 200KW, and the peak phase current does not exceed 500A. Therefore, the power output of the drive motor will be limited; moreover, the selection and cost of power devices are difficult to control for a single traditional three-phase full-bridge inverter power module. Excessive power will make it difficult to reduce the size and cost, and the cooling efficiency will be low.

实用新型内容Utility model content

本实用新型的目标是公开一种解决方案,该解决方案消除或至少减轻现有技术方案中出现的如上所述的缺陷。本实用新型的目标也是实现下面的优点的一个或多个:The object of the present invention is to disclose a solution which eliminates or at least alleviates the above-mentioned drawbacks present in prior art solutions. The object of the present invention is also to realize one or more of the following advantages:

-提高PEU的功率输出和电流输出能力;- Improve the power output and current output capability of PEU;

-提高PEU的可靠性;- Improve the reliability of PEU;

-提高PEU的散热效率;- Improve the heat dissipation efficiency of PEU;

-提高PEU的结构紧凑性。-Improve the structure compactness of PEU.

本实用新型提供以下技术方案。The utility model provides the following technical solutions.

按照本实用新型的一方面,提供一种电力电子控制器,用于为交流电机提供交流输入并控制所述交流电机,其包括:According to an aspect of the present invention, a power electronic controller is provided for providing an AC input to an AC motor and controlling the AC motor, which includes:

并行设置的第一逆变功率模块总成和第二逆变功率模块总成;和a first inverter power module assembly and a second inverter power module assembly arranged in parallel; and

夹置于所述第一逆变功率模块总成和第二逆变功率模块总成之间的冷却夹层;a cooling interlayer sandwiched between the first inverter power module assembly and the second inverter power module assembly;

其中,所述第一逆变功率模块总成和第二逆变功率模块总成从所述电力电子控制器的同一高压直流输入端子并联地接入外部高压直流电源、并且并行地输出交流输出至其交流输出端;Wherein, the first inverter power module assembly and the second inverter power module assembly are connected in parallel to an external high-voltage DC power supply from the same high-voltage DC input terminal of the power electronic controller, and output AC output in parallel to its AC output;

在所述冷却夹层中布置有所述第一逆变功率模块总成和第二逆变功率模块总成共用的冷却流道。A cooling channel shared by the first inverter power module assembly and the second inverter power module assembly is arranged in the cooling interlayer.

根据本实用新型一实施例的电力电子控制器,其中,在所述电力电子控制器的内部设置有与所述高压直流输入端子电连接的用于将所述外部高压直流电源均分为两路直流输入的直流汇流排总成;所述直流汇流排总成具有对应所述两路直流输入分别设置的两路并行的第一直流排和第二直流排,所述第一逆变功率模块总成和第二逆变功率模块总成分别电连接于所述第一直流排和第二直流排。According to the power electronic controller according to an embodiment of the present invention, a power electronic controller electrically connected to the high-voltage DC input terminal for dividing the external high-voltage DC power supply into two circuits is arranged inside the power electronic controller. A DC bus bar assembly for DC input; the DC bus bar assembly has two parallel first DC bars and second DC bars respectively set corresponding to the two DC inputs, and the first inverter power module The assembly and the second inverter power module assembly are electrically connected to the first DC bar and the second DC bar respectively.

根据本实用新型一实施例的电力电子控制器,其中,所述直流汇流排总成还包括滤波电容和滤波电感。In the power electronic controller according to an embodiment of the present invention, the DC busbar assembly further includes a filter capacitor and a filter inductor.

根据本实用新型一实施例的电力电子控制器,其中,第一逆变功率模块总成和第二逆变功率模块总成各自包括:In the power electronic controller according to an embodiment of the present invention, the first inverter power module assembly and the second inverter power module assembly each include:

电容;capacitance;

开关功率模块;和switching power modules; and

驱动电路;Drive circuit;

其中,所述第一逆变功率模块总成和第二逆变功率模块总成的所述开关功率模块上分别设置的散热部件相向地至少部分伸入所述冷却流道中。Wherein, the heat dissipation components respectively provided on the switching power modules of the first inverter power module assembly and the second inverter power module assembly protrude at least partly into the cooling channel facing each other.

可选地,所述第一逆变功率模块总成和第二逆变功率模块总成的电容分别贴附在所述冷却夹层的上表面和下表面上,或者至少部分地设置在所述冷却夹层的冷却流道中。Optionally, the capacitors of the first inverter power module assembly and the second inverter power module assembly are attached to the upper surface and the lower surface of the cooling interlayer respectively, or are at least partially arranged on the cooling interlayer. In the cooling channel of the interlayer.

根据本实用新型一实施例的电力电子控制器,其中,所述第一逆变功率模块总成包括用于构成所述交流输出端的第一交流输出汇流排接口,所述第二逆变功率模块总成包括用于构成所述交流输出端的第二交流输出汇流排接口。The power electronic controller according to an embodiment of the present invention, wherein the first inverter power module assembly includes a first AC output bus interface for forming the AC output end, and the second inverter power module The assembly includes a second AC output busbar interface for forming the AC output end.

根据本实用新型一实施例的电力电子控制器,其中,对应所述第二交流输出汇流排接口/第一交流输出汇流排接口设置有用于构成所述交流输出端的转接汇流排,其中,所述转接汇流排的第一端与所述第二交流输出汇流排接口/第一交流输出汇流排接口连接。According to the power electronic controller according to an embodiment of the utility model, wherein, corresponding to the second AC output bus bar interface/the first AC output bus bar interface, a transfer bus bar for forming the AC output end is provided, wherein the The first end of the transfer bus bar is connected to the second AC output bus bar interface/the first AC output bus bar interface.

根据本实用新型一实施例的电力电子控制器,其中,所述转接汇流排的高度等于所述第一交流输出汇流排接口和第二交流输出汇流排接口的高度差,所述转接汇流排的第二端以及所述第一交流输出汇流排接口/所述第二交流输出汇流排接口在同一高度上按直线地布置。According to the power electronic controller according to an embodiment of the utility model, the height of the transfer bus bar is equal to the height difference between the first AC output bus bar interface and the second AC output bus bar interface, and the transfer bus bar The second end of the row and the first AC output bus bar interface/the second AC output bus bar interface are arranged linearly at the same height.

根据本实用新型一实施例的电力电子控制器,其中,对应第一交流输出汇流排接口/第二交流输出汇流排接口设置有用于构成所述交流输出端的第一转接输出汇流排,对应所述转接汇流排的第二端设置有用于构成所述交流输出端的第二转接输出汇流排,第一转接输出汇流排和第二转接输出汇流排按直线地并排地布置。According to an embodiment of the utility model, the power electronic controller, wherein, corresponding to the first AC output bus bar interface/second AC output bus bar interface, a first transfer output bus bar for forming the AC output end is provided, corresponding to the The second transfer bus bar is provided with a second transfer output bus bar for forming the AC output end, and the first transfer output bus bar and the second transfer output bus bar are arranged side by side in a straight line.

根据本实用新型一实施例的电力电子控制器,其中,所述交流输出端还包括设置在所述第一转接输出汇流排和第二转接输出汇流排上的滤波电感。In the power electronic controller according to an embodiment of the present invention, the AC output terminal further includes filter inductors arranged on the first transfer output bus bar and the second transfer output bus bar.

根据本实用新型一实施例的电力电子控制器,其中,所述第一逆变功率模块总成和第二逆变功率模块总成各自还包括电流传感器。In the power electronic controller according to an embodiment of the present invention, each of the first inverter power module assembly and the second inverter power module assembly further includes a current sensor.

根据本实用新型一实施例的电力电子控制器,其中,所述交流输出端具有对应于第一逆变功率模块总成的三根相线第一三相交流输出以及对应于第二逆变功率模块总成的第二三相交流输出的三根相线。According to the power electronic controller according to an embodiment of the present invention, the AC output end has three phase lines corresponding to the first inverter power module assembly, a first three-phase AC output and a first three-phase AC output corresponding to the second inverter power module The three phase wires of the second three-phase AC output of the assembly.

可选地,所述第一三相交流输出对应的三根相线和第二三相交流输出对应的三根相线对应叠加地电连接在三相交流电机的三相绕组上。Optionally, the three phase wires corresponding to the first three-phase AC output and the three phase wires corresponding to the second three-phase AC output are electrically connected to the three-phase windings of the three-phase AC motor in a superimposed manner.

可选地,所述第一三相交流输出和第二三相交流输出之间存在相差时,所述第一三相交流输出对应的三根相线和第二三相交流输出对应的三根相线分别电连接在六相交流电机的六相绕组上。Optionally, when there is a phase difference between the first three-phase AC output and the second three-phase AC output, the three phase lines corresponding to the first three-phase AC output and the three phase lines corresponding to the second three-phase AC output They are respectively electrically connected to the six-phase windings of the six-phase AC motor.

根据本实用新型一实施例的电力电子控制器,其中,所述电力电子控制器被构造为大致箱体结构,所述第一逆变功率模块总成、冷却夹层和第二逆变功率模块总成分别用于形成所述箱体结构的上层、中间层和下层。The power electronic controller according to an embodiment of the present invention, wherein the power electronic controller is configured as a roughly box structure, and the first inverter power module assembly, the cooling interlayer and the second inverter power module assembly The components are respectively used to form the upper layer, the middle layer and the lower layer of the box structure.

根据本实用新型一实施例的电力电子控制器,其中,所述冷却夹层被配置为所述箱体结构的主箱体的一部分,所述第一逆变功率模块总成和第二逆变功率模块总成对称地分布在所述冷却夹层的上下两侧。The power electronic controller according to an embodiment of the present invention, wherein the cooling interlayer is configured as a part of the main box of the box structure, and the first inverter power module assembly and the second inverter power module assembly The module assemblies are symmetrically distributed on the upper and lower sides of the cooling interlayer.

根据本实用新型一实施例的电力电子控制器,其中,所述电力电子控制器还包括低压控制电路和屏蔽板,其中,所述屏蔽板设置在所述低压控制电路和所述第一逆变功率模块总成或第二逆变功率模块总成之间用于屏蔽高压电流信号的电磁干扰。The power electronic controller according to an embodiment of the present invention, wherein the power electronic controller further includes a low-voltage control circuit and a shielding plate, wherein the shielding plate is arranged between the low-voltage control circuit and the first inverter The power module assembly or the second inverter power module assembly is used to shield the electromagnetic interference of the high-voltage current signal.

按照本实用新型的又一方面,提供一种电动汽车,其包括有用于输出动力的交流电机,和以上所述及的电力电子控制器。According to yet another aspect of the present utility model, an electric vehicle is provided, which includes an AC motor for outputting power, and the power electronic controller mentioned above.

本实用新型的电力电子控制器PEU具有并行设置的第一逆变功率模块总成和第二逆变功率模块总成,并且它们共用冷却夹层中的冷却流道,提高PEU的功率输出和电流输出能力的同时,可以提高其工作可靠性,并且,具有较好的散热效率,整体结构紧凑。The power electronic controller PEU of the utility model has the first inverter power module assembly and the second inverter power module assembly arranged in parallel, and they share the cooling channel in the cooling interlayer to improve the power output and current output of the PEU At the same time, it can improve its working reliability, and has better heat dissipation efficiency and compact overall structure.

附图说明Description of drawings

从结合附图的以下详细说明中,将会使本实用新型的上述和其他目的及优点更加完整清楚,其中,相同或相似的要素采用相同的标号表示。The above and other objects and advantages of the present invention will be more fully understood from the following detailed description in conjunction with the accompanying drawings, wherein the same or similar elements are denoted by the same reference numerals.

图1和图2是按照本实用新型一实施例的电力电子器件的外部立体结构示意图。FIG. 1 and FIG. 2 are schematic diagrams of the external three-dimensional structure of a power electronic device according to an embodiment of the present invention.

图3是按照本实用新型一实施例的电力电子器件的横截面图。Fig. 3 is a cross-sectional view of a power electronic device according to an embodiment of the present invention.

图4是按照本实用新型一实施例的电力电子器件的内部的直流汇流排总成与逆变功率模块总成的结构示意图。Fig. 4 is a schematic structural diagram of a DC busbar assembly and an inverter power module assembly inside a power electronic device according to an embodiment of the present invention.

图5是按照本实用新型一实施例的电力电子器件的内部的直流汇流排总成的结构示意图。Fig. 5 is a schematic structural view of the internal DC busbar assembly of the power electronic device according to an embodiment of the present invention.

图6是按照本实用新型一实施例的电力电子器件的逆变功率模块总成的局部结构示意图。Fig. 6 is a partial structural diagram of an inverter power module assembly of a power electronic device according to an embodiment of the present invention.

图7是按照本实用新型一实施例的电力电子器件的逆变功率模块总成的交流输出端的结构示意图。Fig. 7 is a schematic structural view of an AC output end of an inverter power module assembly of a power electronic device according to an embodiment of the present invention.

图8是按照本实用新型一实施例的电力电子器件的内部结构示意图,其中示出了低压控制电路和屏蔽板。Fig. 8 is a schematic diagram of the internal structure of a power electronic device according to an embodiment of the present invention, in which a low-voltage control circuit and a shielding plate are shown.

图9是按照本实用新型一实施例的电力电子器件的内部的冷却流道示意图。Fig. 9 is a schematic diagram of a cooling channel inside a power electronic device according to an embodiment of the present invention.

图10是按照本实用新型一实施例的电力电子器件的冷却原理示意图。Fig. 10 is a schematic diagram of a cooling principle of a power electronic device according to an embodiment of the present invention.

具体实施方式Detailed ways

现在将参照附图更加完全地描述本实用新型,附图中示出了本实用新型的示例性实施例。但是,本实用新型可按照很多不同的形式实现,并且不应该被理解为限制于这里阐述的实施例。相反,提供这些实施例使得本公开变得彻底和完整,并将本实用新型的构思完全传递给本领域技术人员。The present invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. However, this invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the present invention to those skilled in the art.

下面的描述中,为描述的清楚和简明,并没有对图中所示的所有多个部件进行详细描述。附图中示出了本领域普通技术人员为完全能够实现本实用新型的多个部件,对于本领域技术人员来说,许多部件的操作都是熟悉而且明显的。In the following description, for clarity and conciseness of description, not all the various components shown in the figures are described in detail. The accompanying drawings show a number of components for those skilled in the art to fully realize the utility model, and for those skilled in the art, the operations of many components are familiar and obvious.

在以下的说明中,为方便说明,将电力电子控制器的高的方向定义为z方向,电力电子控制器的长的方向定义为x方向,垂直于z方向和x方向的方向,即电力电子控制器的宽的方向,定义为y方向。需要理解,这些方向的定义是用于相对于的描述和澄清,其可以根据电力电子控制器的方位的变化而相应地发生变化。In the following description, for the convenience of explanation, the high direction of the power electronic controller is defined as the z direction, and the long direction of the power electronic controller is defined as the x direction, and the direction perpendicular to the z direction and the x direction, that is, the power electronics The width direction of the controller, defined as the y direction. It should be understood that the definitions of these directions are for description and clarification relative to each other and may change accordingly according to changes in the orientation of the power electronics controller.

在以下实施例中,在没有特殊说明的情况下,“上”和“下”的方位术语是基于z方向来定义的;并且,应当理解到,这些方向性术语是相对的概念,它们用于相对于的描述和澄清,其可以根据稳定装置所安装的方位的变化而相应地发生变化。In the following embodiments, unless otherwise specified, the orientation terms of "up" and "down" are defined based on the z direction; and it should be understood that these directional terms are relative concepts, and they are used for With respect to the description and clarification, it may vary accordingly according to the orientation in which the stabilizing device is installed.

以下结合图1至图10对本实用新型一实施例的电力电子控制器PEU10进行详细示例说明。The power electronic controller PEU10 according to an embodiment of the present invention will be illustrated in detail below with reference to FIGS. 1 to 10 .

PEU10示例地应用于驱动电动汽车(包括纯电动汽车和混合动力汽车)的交流电机,其能够为交流电机提供大功率的三相高压交流输出(U1、V1和W1,U2、V2和W2),并提供较大的峰值功率和峰值电流输出。PEU10 is exemplarily applied to AC motors driving electric vehicles (including pure electric vehicles and hybrid vehicles), which can provide high-power three-phase high-voltage AC outputs (U1, V1 and W1, U2, V2 and W2) for AC motors, And provide larger peak power and peak current output.

如图1和图2所示,PEU10整体地被设置为大致为方形的箱体结构11,其外部具有高压直流输入端子101,其用于接入高压直流电源,例如,两个高压直流输入端子101分别连接动力电池包的正负输出端;并且,PEU10外部具有对应内部的冷却流道310设置的出入口301,用于冷却的液体(例如水)可以从出入口301循环地流进和流出。PEU10的外部结构的具体形状设计不是限制性的,其可以根据其安装在例如电动汽车上的位置等因素来设计其形状。在其后的描述中,将理解到,本实用新型实施例的具有箱体结构11的PEU10整体具有结构紧凑的优点。As shown in Figures 1 and 2, the PEU 10 as a whole is configured as a roughly square box structure 11, and has a high-voltage DC input terminal 101 outside it, which is used to connect to a high-voltage DC power supply, for example, two high-voltage DC input terminals 101 are respectively connected to the positive and negative output terminals of the power battery pack; and, the PEU10 has an inlet and outlet 301 corresponding to the internal cooling flow channel 310, and liquid for cooling (such as water) can flow in and out from the inlet and outlet 301 cyclically. The specific shape design of the external structure of the PEU 10 is not limiting, and its shape can be designed according to factors such as its installation position on an electric vehicle. In the following description, it will be understood that the overall PEU 10 with the box structure 11 in the embodiment of the present invention has the advantage of a compact structure.

PEU10内部主要地设置有第一逆变功率模块总成200和第二逆变功率模块总成400,两个第一逆变功率模块总成200和第二逆变功率模块总成400主要用于实现从DC-AC的转换;从电学连接结构上看,它们的输入端同时并联地接入外部高压直流电源,并且,第一逆变功率模块总成200和第二逆变功率模块总成400并行输出三相交流U1、V1和W1、以及三相交流U2、V2和W2;从结构上来看(如图3所示),第一逆变功率模块总成200和第二逆变功率模块总成400可以并行地设置,它们中间设置冷却夹层300,这样,第一逆变功率模块总成200、冷却夹层300和第二逆变功率模块总成400分别用于形成箱体结构11的上层、中间层和下层。冷却夹层300对应的中间层可以是例如铝合金形成的箱体结构11的主箱体的一部分,主箱体作为箱体结构11的主体,其可以一体地形成并用于固定PEU10所包括的其他各个部件,其具有一定的强度和导热性。对应夹置在第一逆变功率模块总成200和第二逆变功率模块总成400之间的主箱体部分的内部可以形成冷却液可以循环流动的冷却流道310,从而形成了第一逆变功率模块总成200和第二逆变功率模块总成400共用的冷却夹层300,其可以同时对第一逆变功率模块总成200和第二逆变功率模块总成400进行冷却,冷却效率高,并且,在冷却结构上可以实现更紧凑地布置。The PEU10 is mainly provided with a first inverter power module assembly 200 and a second inverter power module assembly 400, and the two first inverter power module assemblies 200 and the second inverter power module assembly 400 are mainly used for Realize the conversion from DC to AC; from the point of view of the electrical connection structure, their input terminals are simultaneously connected to the external high-voltage DC power supply in parallel, and the first inverter power module assembly 200 and the second inverter power module assembly 400 Parallel output three-phase AC U1, V1, and W1, and three-phase AC U2, V2, and W2; From a structural point of view (as shown in Figure 3), the first inverter power module assembly 200 and the second inverter power module assembly 400 can be arranged in parallel, and the cooling interlayer 300 is arranged in the middle, so that the first inverter power module assembly 200, the cooling interlayer 300 and the second inverter power module assembly 400 are respectively used to form the upper layer of the box structure 11, middle and lower floors. The middle layer corresponding to the cooling interlayer 300 can be, for example, a part of the main box body of the box structure 11 formed of an aluminum alloy. Components that have a certain strength and thermal conductivity. Correspondingly, the inside of the main box part sandwiched between the first inverter power module assembly 200 and the second inverter power module assembly 400 can form a cooling channel 310 through which the cooling liquid can circulate, thereby forming a first The cooling interlayer 300 shared by the inverter power module assembly 200 and the second inverter power module assembly 400 can simultaneously cool the first inverter power module assembly 200 and the second inverter power module assembly 400, cooling The efficiency is high, and a more compact arrangement can be realized in the cooling structure.

在一实施例中,第一逆变功率模块总成200和第二逆变功率模块总成400均具有大致相似的如4和图6所示的相似的结构,它们上下对称地分布在冷却夹层300的上下两侧,并且分别具有用于提高散热效率的散热部件221和421,散热部件221和421可以是容易导热的柱体,如图3、图7和图9所示,第一逆变功率模块总成200上的散热部件221和第二逆变功率模块总成400上的散热部件421相向设置,并且至少部分伸入它们共用的冷却夹层300的冷却流道310中,从而提高对逆变功率模块总成的散热效率。In one embodiment, both the first inverter power module assembly 200 and the second inverter power module assembly 400 have roughly similar structures as shown in Figure 4 and Figure 6, and they are symmetrically distributed in the cooling interlayer up and down. The upper and lower sides of 300, and respectively have heat dissipation components 221 and 421 for improving heat dissipation efficiency. The heat dissipation components 221 and 421 can be cylinders that are easy to conduct heat, as shown in Figure 3, Figure 7 and Figure 9, the first inverter The heat dissipation component 221 on the power module assembly 200 and the heat dissipation component 421 on the second inverter power module assembly 400 are arranged facing each other, and at least partly extend into the cooling flow channel 310 of the cooling interlayer 300 shared by them, thereby improving the resistance to inversion. The heat dissipation efficiency of the variable power module assembly.

PEU10的冷却原理如图10所示,第一逆变功率模块总成200的核心需要冷却的部件是大功率的开关功率模块220,其主要发热元件是开关功率模块220的功率开关元件(例如IGBT)222;同样地,第二逆变功率模块总成400的特别需要冷却的部件是大功率的开关功率模块420,其主要发热元件是开关功率模块420的功率开关元件(例如IGBT)422。冷却流道310中液体按照如图10示意的方向循环流动,从而同时带走功率开关元件222和422所散发的热量,因此,一个冷却夹层300同时能为两个逆变功率模块总成提供散热,从而提高散热效率。The cooling principle of PEU10 is shown in Figure 10. The core component of the first inverter power module assembly 200 that needs to be cooled is the high-power switching power module 220, and its main heating element is the power switching element of the switching power module 220 (such as IGBT ) 222 ; similarly, the part of the second inverter power module assembly 400 that needs cooling particularly is the high-power switching power module 420 , and its main heating element is the power switching element (such as IGBT) 422 of the switching power module 420 . The liquid in the cooling channel 310 circulates in the direction shown in Figure 10, thereby taking away the heat dissipated by the power switching elements 222 and 422 at the same time. Therefore, one cooling interlayer 300 can provide heat dissipation for two inverter power module assemblies at the same time , thereby improving the cooling efficiency.

如图3和图4所示,PEU10的内部还设置有与高压直流输入端子101电连接的直流汇流排总成100,直流汇流排总成100用于将外部高压直流电源(例如动力电池包的高压直流输出)均分为两路直流输入,从而第一逆变功率模块总成200和第二逆变功率模块总成400同时具有相同的直流输入。直流汇流排总成100具有对应两路直流输入分别设置的两路并行的第一直流排120和第二直流排140,每个直流排120或140具有两个端子,其分别电连接两个直流输入端子101,即分别电连接正负直流输入端子;两路第一直流排120和第二直流排140通过并行设置来实现对直流汇流排总成100的直流输入进行分流。第一逆变功率模块总成200和第二逆变功率模块总成400分别电连接于第一直流排120和第二直流排140,从而为第一逆变功率模块总成200和第二逆变功率模块总成400分别接入独立的一路直流输入电源。第一直流排120和/或第二直流排140具体可以为直流铜排,第一直流排120和第二直流排140具有相同的结构设置并采用相同的材料,例如第一直流排120和第二直流排140具有相同的横截面积。As shown in Fig. 3 and Fig. 4, there is also a DC busbar assembly 100 electrically connected to the high-voltage DC input terminal 101 inside the PEU10, and the DC busbar assembly 100 is used to connect an external high-voltage DC power supply (such as the high voltage DC output) are evenly divided into two DC inputs, so that the first inverter power module assembly 200 and the second inverter power module assembly 400 have the same DC input at the same time. The DC bus bar assembly 100 has two parallel first DC bars 120 and second DC bars 140 respectively provided corresponding to the two DC inputs, and each DC bar 120 or 140 has two terminals, which are respectively electrically connected to two The DC input terminals 101 are respectively electrically connected to the positive and negative DC input terminals; the two first DC bars 120 and the second DC bars 140 are arranged in parallel to split the DC input of the DC busbar assembly 100 . The first inverter power module assembly 200 and the second inverter power module assembly 400 are electrically connected to the first DC bar 120 and the second DC bar 140 respectively, so that the first inverter power module assembly 200 and the second The inverter power module assembly 400 is respectively connected to an independent DC input power supply. The first DC bar 120 and/or the second DC bar 140 can specifically be a DC copper bar, the first DC bar 120 and the second DC bar 140 have the same structure and use the same material, for example, the first DC bar 120 and the second DC bar 140 have the same cross-sectional area.

在一实施例中,如图5所示,直流汇流排总成100还包括滤波电容110和滤波电感130。滤波电容110例如可以是X电容和Y电容,其可以对高压直流输入进行滤波处理,保证输入电流稳定可靠;滤波电感130具体可以是铁氧体电感等电感器件,其可以将来自动力电池包的高压直流输入的直流高压电杂波进行过滤,保证PEU10的EMC性能。In an embodiment, as shown in FIG. 5 , the DC busbar assembly 100 further includes a filter capacitor 110 and a filter inductor 130 . The filter capacitor 110 can be, for example, an X capacitor and a Y capacitor, which can filter the high-voltage DC input to ensure stable and reliable input current; specifically, the filter inductor 130 can be an inductance device such as a ferrite inductor, which can transfer the power from the power battery pack The DC high-voltage clutter of the high-voltage DC input is filtered to ensure the EMC performance of the PEU10.

如图3、4和图7所示,第一逆变功率模块总成200主要包括电容210、开关功率模块220和驱动电路230;第二逆变功率模块总成400也具有类似的结构,其主要包括电容410、开关功率模块420和驱动电路430。其中,电容210和410可选地为薄膜电容,其可分别跨接在每路直流输入的两端,从而形成DC-link电容,因此,也被称为DC联接电容器。As shown in Figures 3, 4 and 7, the first inverter power module assembly 200 mainly includes a capacitor 210, a switching power module 220 and a drive circuit 230; the second inverter power module assembly 400 also has a similar structure, its It mainly includes a capacitor 410 , a switching power module 420 and a driving circuit 430 . Wherein, the capacitors 210 and 410 are optionally film capacitors, which can be respectively connected across the two ends of each DC input to form a DC-link capacitor, therefore, they are also called DC link capacitors.

由于电容210和410在工作时,可能在其上产生纹波电流而发热,因此,在一实施例中,可以将电容210和410分别贴附在冷却夹层300的上表面和下表面上,或者将电容210和410的至少以部分直接设置在冷却流道310中,从而利用冷却夹层300为电容210和410散热降温。Since the capacitors 210 and 410 may generate ripple current and generate heat when they are in operation, therefore, in one embodiment, the capacitors 210 and 410 may be attached to the upper surface and the lower surface of the cooling interlayer 300 respectively, or At least part of the capacitors 210 and 410 are directly disposed in the cooling channel 310 , so that the cooling interlayer 300 is used to dissipate heat and reduce the temperature of the capacitors 210 and 410 .

开关功率模块220和420在进行逆变工作过程会产生大量的热量并通过冷却夹层300液冷。开关功率模块220和420可以同时工作输出三相交流电,因此,提高了PEU10的功率输出和电流输出能力,容易满足电动汽车中的交流电机的大功率输出要求。在一实施例中,该PEU10的额定功率可以达到60KW、峰值功率可以达到240KW、峰值电流可以达到930A。并且,如果开关功率模块220和420中的一个发生故障或失效,另一个可以继续工作并提供一定功率交流输出,因此,交流电机可以在相对较低功率条件下继续驱动电动汽车行驶,可靠性得到提高,有利于防止车辆抛锚等情况发生。The switching power modules 220 and 420 will generate a large amount of heat during the inverting process, and the cooling interlayer 300 will be liquid-cooled. Switching power modules 220 and 420 can simultaneously work and output three-phase AC power, thus improving the power output and current output capabilities of PEU 10 and easily meeting the high power output requirements of AC motors in electric vehicles. In one embodiment, the rated power of the PEU 10 can reach 60KW, the peak power can reach 240KW, and the peak current can reach 930A. Moreover, if one of the switching power modules 220 and 420 breaks down or fails, the other can continue to work and provide a certain power AC output. Therefore, the AC motor can continue to drive the electric vehicle under relatively low power conditions, and the reliability is improved. Improvement is beneficial to prevent the vehicle from breaking down and other situations.

开关功率模块220和420可以包括例如三个逆变子模块来逆变形成3相交流输出。需要说明的是,如果开关功率模块220和420需要输出除3相以外的交流输出,可以通过设置逆变子模块的个数来调整输出相的个数。每个逆变子模块是用的功率开关元件222和422可以但不限于为IGBT(绝缘栅双极型晶体管)。The switching power modules 220 and 420 may include, for example, three inverter sub-modules to invert to form a 3-phase AC output. It should be noted that if the switching power modules 220 and 420 need to output AC outputs other than 3 phases, the number of output phases can be adjusted by setting the number of inverter sub-modules. The power switching elements 222 and 422 used in each inverter sub-module may be but not limited to IGBT (Insulated Gate Bipolar Transistor).

继续如图1和图3所示,PEU10还具有交流输出端24,其具有对应两个逆变功率模块总成的两套交流输出汇流排接口,即第一交流输出汇流排接口240和第二交流输出汇流排接口440,如图7所示,第一交流输出汇流排接口240对应于开关功率模块220设置,第二交流输出汇流排接口440对应于开关功率模块420设置,第一交流输出汇流排接口240对应作为第一逆变功率模块总成200的三相交流输出端、并且三个接口分别输出U1相、V1相和W1相,第二交流输出汇流排接口440对应作为第二逆变功率模块总成400的三相交流输出端并且三个接口分别输出U2相、V2相和W2相。1 and 3, the PEU10 also has an AC output terminal 24, which has two sets of AC output busbar interfaces corresponding to the two inverter power module assemblies, that is, the first AC output busbar interface 240 and the second AC output busbar interface. The AC output bus interface 440, as shown in FIG. 7, the first AC output bus interface 240 is set corresponding to the switching power module 220, the second AC output bus interface 440 is set corresponding to the switching power module 420, and the first AC output bus interface The bus bar interface 240 corresponds to the three-phase AC output end of the first inverter power module assembly 200, and the three interfaces output U1 phase, V1 phase and W1 phase respectively, and the second AC output bus bar interface 440 corresponds to the second inverter power module assembly 200. The three-phase AC output terminal of the power module assembly 400 and the three interfaces respectively output U2 phase, V2 phase and W2 phase.

在一实施例中,如图4和图7所示,由于第一逆变功率模块总成200和第二逆变功率模块总成400是在z方向上上下平行布置,因此,它们对应的第一交流输出汇流排接口240和第二交流输出汇流排接口440在z方向上存在高度差。为克服该高度差,如图4、图7和图8所示,对应第二交流输出汇流排接口440设置有用于构成交流输出端24的转接汇流排442,其中,转接汇流排442的第一端与第二交流输出汇流排接口440连接;转接汇流排442的高度基本等于第一交流输出汇流排接口240和第二交流输出汇流排接口440的高度差,从而,转接汇流排442的第二端以及第一交流输出汇流排接口240在同一高度上按直线地布置。这样,转接汇流排442将第二逆变功率模块总成400的交流输出转接到对应第一逆变功率模块总成200的交流输出的同一高度,方便将两路三相交流输出从PEU10中引出。需要理解的是,在又一替换实施例中,也可以对应第一交流输出汇流排接口240设置转接汇流排,该转接汇流排的第一端连接第一交流输出汇流排接口240,其第二端与第二交流输出汇流排接口440在同一高度上并按直线地布置;这样,该转接汇流排将第一逆变功率模块总成200的交流输出转接到对应第二逆变功率模块总成400的交流输出的同一高度。转接汇流排442具体可以为转接铜排。In one embodiment, as shown in FIG. 4 and FIG. 7 , since the first inverter power module assembly 200 and the second inverter power module assembly 400 are arranged in parallel up and down in the z direction, their corresponding There is a height difference between the first AC output busbar interface 240 and the second AC output busbar interface 440 in the z direction. In order to overcome this height difference, as shown in Figure 4, Figure 7 and Figure 8, corresponding to the second AC output bus bar interface 440 is provided with a transfer bus bar 442 for forming the AC output terminal 24, wherein the transfer bus bar 442 The first end is connected to the second AC output bus bar interface 440; the height of the transfer bus bar 442 is substantially equal to the height difference between the first AC output bus bar interface 240 and the second AC output bus bar interface 440, thus, the transfer bus bar The second end of 442 and the first AC output busbar interface 240 are linearly arranged at the same height. In this way, the transfer busbar 442 transfers the AC output of the second inverter power module assembly 400 to the same height corresponding to the AC output of the first inverter power module assembly 200, so as to facilitate the transfer of two-way three-phase AC outputs from the PEU10 elicited in. It should be understood that, in yet another alternative embodiment, a transfer bus bar may also be provided corresponding to the first AC output bus bar interface 240, and the first end of the transfer bus bar is connected to the first AC output bus bar interface 240, which The second end and the second AC output busbar interface 440 are arranged at the same height and in a straight line; in this way, the transfer busbar transfers the AC output of the first inverter power module assembly 200 to the corresponding second inverter The height of the AC output of the power module assembly 400 is the same. The transfer bus bar 442 may specifically be a transfer copper bar.

如图7和图8所示,对应交流输出汇流排接口240设置有用于构成交流输出端24的第一转接输出汇流排250,对应转接汇流排442的第二端设置有用于构成交流输出端24的第二转接输出汇流排450,第一转接输出汇流排250和第二转接输出汇流排450按直线地(例如在y方向上)并排布置,方便连接交流电机的输入端需要理解的是,以上实施例中,PEU10的交流输出端24可以理解为交流输出端总成,其主要地包括第一交流输出汇流排接口240、第二交流输出汇流排接口440、转接汇流排442、第一转接输出汇流排250和第二转接输出汇流排450等部件。在又一实施例中,交流输出端24中设置有滤波电感245,滤波电感245可以一体地设置在第一转接输出汇流排250和第二转接输出汇流排450上,滤波电感可整体的对直线并排布置的第一转接输出汇流排250和第二转接输出汇流排450进行滤波;滤波电感245也可以为直线并排的布置6个滤波电感,对第一转接输出汇流排250和第二转接输出汇流排450的6个输出端分别进行滤波。滤波电感245保证交流输出信号的稳定。可选地,滤波电感245选用的材料可以但不限于是铁氧体或者非晶材料;滤波电感245可通过塑料件等集成在主箱体中,或者集成在主要箱体盖板上。继续如图3和图7所示,驱动电路230和430具体可以以电路板形式设置,它们分别为开关功率模块220和420提供开关驱动信号,从而控制每个功率开关元件222和422的导通和关断。在一实施例中,如图6所示,第一逆变功率模块总成200还包括电流传感器260,同样地,第二逆变功率模块总成400也相应地设置有电流传感器(图中未示出)。As shown in Figures 7 and 8, the corresponding AC output bus bar interface 240 is provided with a first transfer output bus bar 250 for forming the AC output terminal 24, and the second end of the transfer bus bar 442 is provided with a first transfer bus bar 250 for forming an AC output port. The second transfer output bus bar 450 at the terminal 24, the first transfer output bus bar 250 and the second transfer output bus bar 450 are arranged side by side in a straight line (for example, in the y direction), so as to facilitate the connection to the input end of the AC motor. It should be understood that, in the above embodiments, the AC output end 24 of the PEU 10 can be understood as an AC output end assembly, which mainly includes the first AC output bus bar interface 240, the second AC output bus bar interface 440, the transfer bus bar 442. Components such as the first transfer output bus bar 250 and the second transfer output bus bar 450. In yet another embodiment, the AC output terminal 24 is provided with a filter inductor 245, and the filter inductor 245 can be integrally arranged on the first transfer output bus bar 250 and the second transfer output bus bar 450, and the filter inductor can be integrated Filter the first transfer output bus bar 250 and the second transfer output bus bar 450 arranged side by side in a straight line; the filter inductor 245 can also be 6 filter inductors arranged in a straight line side by side, for the first transfer output bus bar 250 and The six output ends of the second switching output bus bar 450 are respectively filtered. The filter inductor 245 ensures the stability of the AC output signal. Optionally, the material selected for the filter inductor 245 can be, but not limited to, ferrite or amorphous material; the filter inductor 245 can be integrated into the main box through plastic parts, or integrated on the cover of the main box. 3 and 7, the drive circuits 230 and 430 can be specifically arranged in the form of circuit boards, which provide switch drive signals for the switch power modules 220 and 420 respectively, thereby controlling the conduction of each power switch element 222 and 422 and shutdown. In one embodiment, as shown in FIG. 6 , the first inverter power module assembly 200 further includes a current sensor 260. Similarly, the second inverter power module assembly 400 is also provided with a current sensor (not shown in the figure). Shows).

在一实施例中,如图3和图8所示,电力电子控制器10还包括低压控制电路500,低压控制电路500例如可以用来控制驱动电路230和430,用来实现控制交流电机的功能。低压控制电路500中工作的电压低、电流小,因此,容易被PEU10内部的直流汇流排总成100、电容210和410、开关功率模块220和420、第一交流输出汇流排接口240和第二交流输出汇流排接口440等的大电流、高压信号的电磁干扰,为避免该电磁干扰,对应低压控制电路500还设置有屏蔽板600,屏蔽板600可以设置在低压控制电路500与第一逆变功率模块总成200之间,也可以设置低压控制电路500与第二逆变功率模块总成400之间,其具有隔离高压电流信号的电磁干扰的作用。具体地,屏蔽板600设计为金属钣金件,其材料使用镀锌碳钢;该钣金件四周区域含有凸筋,使屏蔽板从结构上对低压控制电路500进行包裹,实现对低压控制电路500的信号隔离。低压控制电路500具体可以构造为电路板。In one embodiment, as shown in FIG. 3 and FIG. 8 , the power electronic controller 10 further includes a low-voltage control circuit 500. The low-voltage control circuit 500 can be used to control the drive circuits 230 and 430, for example, to realize the function of controlling the AC motor. . The low-voltage control circuit 500 operates with low voltage and low current, so it is easy to be controlled by the DC busbar assembly 100, capacitors 210 and 410, switching power modules 220 and 420, the first AC output busbar interface 240 and the second AC busbar assembly inside the PEU10. In order to avoid the electromagnetic interference of high-current and high-voltage signals such as the AC output busbar interface 440, a shielding plate 600 is also provided corresponding to the low-voltage control circuit 500, and the shielding plate 600 can be arranged between the low-voltage control circuit 500 and the first inverter. Between the power module assemblies 200, a low-voltage control circuit 500 and the second inverter power module assembly 400 may also be arranged, which has the function of isolating electromagnetic interference of high-voltage current signals. Specifically, the shielding plate 600 is designed as a metal sheet metal part, and its material is galvanized carbon steel; the surrounding area of the sheet metal part contains ribs, so that the shielding plate structurally wraps the low-voltage control circuit 500 to realize the protection of the low-voltage control circuit. 500 signal isolation. Specifically, the low-voltage control circuit 500 can be configured as a circuit board.

以上实施例的PEU10在工作时,第一转接输出汇流排250可以输出三相交流输出(U1、V1、W1),第二转接输出汇流排450可以输出又一三相交流输出(U2、V2、W2),也即,交流输出端24具有对应两个三相交流输出的六根相线。若交流电机为三相交流电机,第一转接输出汇流排250的三相交流输出和第二转接输出汇流排450的三相交流输出在电气上为同相,它们可以同时为该三相电机提供叠加的三相交流输出,例如,U1和U2、V1和V2、W1和W2分别对应电连接在三相交流电机的三相绕组上,从而对应叠加地电连接在三相交流电机的三相绕组上。若交流电机为六相交流电机,第一转接输出汇流排250的三相交流输出和第二转接输出汇流排450的三相交流输出在电气上为存在例如60°的相差,第一转接输出汇流排250的三相交流输出和第二转接输出汇流排450的三相交流输出组合为六相交流电机提供六相交流输出,例如,U1、U2、V1、V2、W1和W2分别电连接在六相交流电机的六相绕组上。When the PEU10 in the above embodiment is working, the first transfer output bus bar 250 can output three-phase AC output (U1, V1, W1), and the second transfer output bus bar 450 can output another three-phase AC output (U2, V2, W2), that is, the AC output terminal 24 has six phase lines corresponding to two three-phase AC outputs. If the AC motor is a three-phase AC motor, the three-phase AC output of the first transfer output bus bar 250 and the three-phase AC output of the second transfer output bus bar 450 are electrically in the same phase, and they can be the same phase as the three-phase motor at the same time. Provide superimposed three-phase AC output, for example, U1 and U2, V1 and V2, W1 and W2 are respectively electrically connected to the three-phase windings of the three-phase AC motor, so that they are correspondingly superimposed and electrically connected to the three-phase of the three-phase AC motor on the winding. If the AC motor is a six-phase AC motor, the three-phase AC output of the first transfer output bus bar 250 and the three-phase AC output of the second transfer output bus bar 450 have a phase difference of, for example, 60° electrically. The combination of the three-phase AC output connected to the output bus bar 250 and the three-phase AC output of the second transfer output bus bar 450 provides six-phase AC output for the six-phase AC motor, for example, U1, U2, V1, V2, W1 and W2 respectively It is electrically connected to the six-phase winding of the six-phase AC motor.

本实用新型以上实施例的PEU10在安装应用于电动汽车上来驱动交流电机时,形成了本实用新型实施例的电动汽车。本实用新型实施例的电动汽车可以使用三相交流电机,也可以使用六相交流电机。在使用三相交流电机时,U1和U2、V1和V2、W1和W2分别连接在三相交流电机的三相绕组上。在使用为六相交流电机时,第一转接输出汇流排250的三相交流输出和第二转接输出汇流排450的三相交流输出在电气上为存在例如60°的相差,U1、U2、V1、V2、W1和W2分别连接在六相交流电机的六相绕组上。When the PEU 10 of the above embodiments of the utility model is installed and applied to an electric vehicle to drive an AC motor, the electric vehicle of the embodiment of the present utility model is formed. The electric vehicle in the embodiment of the utility model can use a three-phase AC motor or a six-phase AC motor. When using a three-phase AC motor, U1 and U2, V1 and V2, W1 and W2 are respectively connected to the three-phase windings of the three-phase AC motor. When using a six-phase AC motor, the three-phase AC output of the first transfer output bus bar 250 and the three-phase AC output of the second transfer output bus bar 450 electrically have a phase difference of, for example, 60°, U1, U2 , V1, V2, W1 and W2 are respectively connected to the six-phase windings of the six-phase AC motor.

需要说明的是,本实用新型实施例的PEU10并不限于应用于电动汽车中,根据以上揭示将理解到,本实用新型实施例的PEU10还可以应用于具有类似电动汽车的交流电机的使用要求的机器或设备上。It should be noted that the PEU 10 of the embodiment of the present utility model is not limited to be used in electric vehicles. According to the above disclosure, it will be understood that the PEU 10 of the embodiment of the present utility model can also be applied to vehicles with requirements similar to the use of AC motors of electric vehicles. machine or equipment.

将理解,当据称将部件“连接”到另一个部件时,它可以直接连接到另一个部件或可以存在中间部件。It will be understood that when a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may be present.

以上例子主要说明了本实用新型的电力电子控制器和电动汽车。尽管只对其中一些本实用新型的实施方式进行了描述,但是本领域普通技术人员应当了解,本实用新型可以在不偏离其主旨与范围内以许多其他的形式实施。因此,所展示的例子与实施方式被视为示意性的而非限制性的,在不脱离如所附各权利要求所定义的本实用新型精神及范围的情况下,本实用新型可能涵盖各种的修改与替换。The above examples mainly illustrate the power electronic controller and the electric vehicle of the present utility model. Although only some embodiments of the utility model have been described, those skilled in the art should understand that the utility model can be implemented in many other forms without departing from the gist and scope thereof. The examples and implementations shown are therefore to be regarded as illustrative and not restrictive, and the present invention may cover various modification and replacement.

Claims (18)

1.一种电力电子控制器(10),用于为交流电机提供交流输入并控制所述交流电机,其特征在于,包括:1. A power electronic controller (10), used for providing an AC input to an AC motor and controlling the AC motor, characterized in that it comprises: 并行设置的第一逆变功率模块总成(200)和第二逆变功率模块总成(400);和a first inverter power module assembly (200) and a second inverter power module assembly (400) arranged in parallel; and 夹置于所述第一逆变功率模块总成和第二逆变功率模块总成之间的冷却夹层(300);A cooling interlayer (300) sandwiched between the first inverter power module assembly and the second inverter power module assembly; 其中,所述第一逆变功率模块总成(200)和第二逆变功率模块总成(400)从所述电力电子控制器(10)的同一高压直流输入端子(101)并联地接入外部高压直流电源、并且并行地输出交流输出至其交流输出端(24);Wherein, the first inverter power module assembly (200) and the second inverter power module assembly (400) are connected in parallel from the same high voltage DC input terminal (101) of the power electronic controller (10) An external high-voltage DC power supply, and outputs an AC output in parallel to its AC output terminal (24); 在所述冷却夹层(300)中布置有所述第一逆变功率模块总成(200)和第二逆变功率模块总成(400)共用的冷却流道(310)。A cooling channel (310) shared by the first inverter power module assembly (200) and the second inverter power module assembly (400) is arranged in the cooling interlayer (300). 2.如权利要求1所述的电力电子控制器(10),其特征在于,在所述电力电子控制器(10)的内部设置有与所述高压直流输入端子(101)电连接的用于将所述外部高压直流电源均分为两路直流输入的直流汇流排总成(100);所述直流汇流排总成(100)具有对应所述两路直流输入分别设置的两路并行的第一直流排(120)和第二直流排(140),所述第一逆变功率模块总成(200)和第二逆变功率模块总成(400)分别电连接于所述第一直流排(120)和第二直流排(140)。2. The power electronic controller (10) according to claim 1, characterized in that, inside the power electronic controller (10), there is a device for electrically connecting with the high voltage DC input terminal (101). A DC busbar assembly (100) that divides the external high-voltage DC power supply into two DC inputs; the DC busbar assembly (100) has two parallel first A DC bar (120) and a second DC bar (140), the first inverter power module assembly (200) and the second inverter power module assembly (400) are respectively electrically connected to the first DC bar flow row (120) and second flow row (140). 3.如权利要求2所述的电力电子控制器,其特征在于,所述直流汇流排总成(100)还包括滤波电容(110)和滤波电感(130)。3. The power electronic controller according to claim 2, characterized in that, the DC busbar assembly (100) further comprises a filter capacitor (110) and a filter inductor (130). 4.如权利要求1所述的电力电子控制器(10),其特征在于,第一逆变功率模块总成(200)和第二逆变功率模块总成(400)各自包括:4. The power electronic controller (10) according to claim 1, characterized in that, each of the first inverter power module assembly (200) and the second inverter power module assembly (400) comprises: 电容(210,410);capacitance(210, 410); 开关功率模块(220,420);和switching power modules (220, 420); and 驱动电路(230,430);drive circuit (230, 430); 其中,所述第一逆变功率模块总成(200)和第二逆变功率模块总成(400)的所述开关功率模块(220,420)上分别设置的散热部件(221,421)相向地至少部分伸入所述冷却流道(310)中。Wherein, the cooling components (221, 421) respectively provided on the switching power modules (220, 420) of the first inverter power module assembly (200) and the second inverter power module assembly (400) face each other protruding at least partially into the cooling channel (310). 5.如权利要求4所述的电力电子控制器(10),其特征在于,所述第一逆变功率模块总成(200)和第二逆变功率模块总成(400)的电容(210,410)分别贴附在所述冷却夹层(300)的上表面和下表面上,或者至少部分地设置在所述冷却夹层(300)的冷却流道(310)中。5. The power electronic controller (10) according to claim 4, characterized in that the capacitors (210) of the first inverter power module assembly (200) and the second inverter power module assembly (400) , 410) respectively attached to the upper surface and the lower surface of the cooling interlayer (300), or at least partly arranged in the cooling channel (310) of the cooling interlayer (300). 6.如权利要求1或4所述的电力电子控制器(10),其特征在于,所述第一逆变功率模块总成(200)包括用于构成所述交流输出端(24)的第一交流输出汇流排接口(240),所述第二逆变功率模块总成(400)包括用于构成所述交流输出端(24)的第二交流输出汇流排接口(440)。6. The power electronic controller (10) according to claim 1 or 4, characterized in that, the first inverter power module assembly (200) includes a second An AC output bus bar interface (240), the second inverter power module assembly (400) includes a second AC output bus bar interface (440) for forming the AC output end (24). 7.如权利要求6所述的电力电子控制器(10),其特征在于,对应所述第二交流输出汇流排接口(440)/第一交流输出汇流排接口(240)设置有用于构成所述交流输出端(24)的转接汇流排(442),其中,所述转接汇流排(442)的第一端与所述第二交流输出汇流排接口(440)/第一交流输出汇流排接口(240)连接。7. The power electronic controller (10) according to claim 6, characterized in that, corresponding to the second AC output busbar interface (440)/first AC output busbar interface (240), there is a The transfer bus bar (442) of the AC output terminal (24), wherein the first end of the transfer bus bar (442) is connected to the second AC output bus bar interface (440)/first AC output bus bar row interface (240) connection. 8.如权利要求7所述的电力电子控制器(10),其特征在于,所述转接汇流排(442)的高度等于所述第一交流输出汇流排接口(240)和第二交流输出汇流排接口(440)的高度差,所述转接汇流排(442)的第二端以及所述第一交流输出汇流排接口(240)/所述第二交流输出汇流排接口(440)在同一高度上按直线地布置。8. The power electronic controller (10) according to claim 7, characterized in that, the height of the transfer busbar (442) is equal to the first AC output busbar interface (240) and the second AC output busbar interface (240). The height difference of the bus bar interface (440), the second end of the transfer bus bar (442) and the first AC output bus bar interface (240)/the second AC output bus bar interface (440) Arranged in a straight line at the same height. 9.如权利要求7或8所述的电力电子控制器(10),其特征在于,对应第一交流输出汇流排接口(240)/第二交流输出汇流排接口(440)设置有用于构成所述交流输出端(24)的第一转接输出汇流排(250),对应所述转接汇流排(442)的第二端设置有用于构成所述交流输出端(24)的第二转接输出汇流排(450),第一转接输出汇流排(250)和第二转接输出汇流排(450)按直线地并排地布置。9. The power electronic controller (10) according to claim 7 or 8, characterized in that, corresponding to the first AC output busbar interface (240)/the second AC output busbar interface (440), there is a The first transfer output bus bar (250) of the AC output terminal (24), and the second transfer bus bar (442) corresponding to the second end of the transfer bus bar (442) is provided with a second transfer bus bar for forming the AC output terminal (24). The output bus bar (450), the first transfer output bus bar (250) and the second transfer output bus bar (450) are linearly arranged side by side. 10.如权利要求9所述的电力电子控制器(10),其特征在于,所述交流输出端(24)还包括设置在所述第一转接输出汇流排(250)和第二转接输出汇流排(450)上的滤波电感(245)。10. The power electronic controller (10) according to claim 9, characterized in that, the AC output end (24) further includes Filter inductor (245) on output busbar (450). 11.如权利要求4所述的电力电子控制器(10),其特征在于,所述第一逆变功率模块总成(200)和第二逆变功率模块总成(400)各自还包括电流传感器(260)。11. The power electronic controller (10) according to claim 4, characterized in that, each of the first inverter power module assembly (200) and the second inverter power module assembly (400) further includes a current sensor (260). 12.如权利要求1所述的电力电子控制器(10),其特征在于,所述交流输出端(24)具有对应于第一逆变功率模块总成(200)的第一三相交流输出的三根相线以及对应于第二逆变功率模块总成(400)的第二三相交流输出的三根相线。12. The power electronic controller (10) according to claim 1, characterized in that, the AC output terminal (24) has a first three-phase AC output corresponding to the first inverter power module assembly (200) and the three phase lines corresponding to the second three-phase AC output of the second inverter power module assembly (400). 13.如权利要求12所述的电力电子控制器(10),其特征在于,所述第一三相交流输出对应的三根相线和第二三相交流输出对应的三根相线对应叠加地电连接在三相交流电机的三相绕组上。13. The power electronic controller (10) according to claim 12, characterized in that, the three phase wires corresponding to the first three-phase AC output and the three phase wires corresponding to the second three-phase AC output correspond to the superimposed ground voltage Connected to the three-phase winding of the three-phase AC motor. 14.如权利要求12所述的电力电子控制器(10),其特征在于,所述第一三相交流输出对应的三根相线和第二三相交流输出对应的三根相线分别电连接在六相交流电机的六相绕组上。14. The power electronic controller (10) according to claim 12, characterized in that, the three phase wires corresponding to the first three-phase AC output and the three phase wires corresponding to the second three-phase AC output are respectively electrically connected to On the six-phase winding of a six-phase AC motor. 15.如权利要求1所述的电力电子控制器(10),其特征在于,所述电力电子控制器(10)被构造为箱体结构(11),所述第一逆变功率模块总成(200)、冷却夹层(300)和第二逆变功率模块总成(400)分别用于形成所述箱体结构(11)的上层、中间层和下层。15. The power electronic controller (10) according to claim 1, characterized in that, the power electronic controller (10) is configured as a box structure (11), and the first inverter power module assembly (200), the cooling interlayer (300) and the second inverter power module assembly (400) are respectively used to form the upper layer, the middle layer and the lower layer of the box structure (11). 16.如权利要求15所述的电力电子控制器(10),其特征在于,所述冷却夹层(300)被配置为所述箱体结构(11)的主箱体的一部分,所述第一逆变功率模块总成(200)和第二逆变功率模块总成(400)对称地分布在所述冷却夹层(300)的上下两侧。16. The power electronic controller (10) according to claim 15, characterized in that, the cooling interlayer (300) is configured as a part of the main box of the box structure (11), and the first The inverter power module assembly (200) and the second inverter power module assembly (400) are symmetrically distributed on the upper and lower sides of the cooling interlayer (300). 17.如权利要求1所述的电力电子控制器(10),其特征在于,所述电力电子控制器(10)还包括低压控制电路(500)和屏蔽板(600),其中,所述屏蔽板(600)设置在所述低压控制电路(500)和所述第一逆变功率模块总成(200)或第二逆变功率模块总成(400)之间用于屏蔽高压电流信号的电磁干扰。17. The power electronic controller (10) according to claim 1, characterized in that, the power electronic controller (10) further comprises a low-voltage control circuit (500) and a shielding plate (600), wherein the shielding The board (600) is arranged between the low-voltage control circuit (500) and the first inverter power module assembly (200) or the second inverter power module assembly (400) to shield the electromagnetic of the high-voltage current signal. interference. 18.一种电动汽车,其包括有用于输出动力的交流电机,其特征在于,还包括如权利要求1至17中任一项所述的电力电子控制器(10)。18. An electric vehicle, comprising an AC motor for outputting power, characterized in that it further comprises a power electronic controller (10) according to any one of claims 1 to 17.
CN201720640198.9U 2017-06-05 2017-06-05 Power Electronics Controllers and Electric Vehicles Active CN207368890U (en)

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PCT/CN2017/092489 WO2018223484A1 (en) 2017-06-05 2017-07-11 Power electronic controller, and electric car
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108988655A (en) * 2017-06-05 2018-12-11 蔚来汽车有限公司 Electric power electronic controller and electric automobile
CN112968653A (en) * 2021-01-29 2021-06-15 中国第一汽车股份有限公司 Electric drive system and vehicle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108988655A (en) * 2017-06-05 2018-12-11 蔚来汽车有限公司 Electric power electronic controller and electric automobile
CN108988655B (en) * 2017-06-05 2022-04-19 蔚来(安徽)控股有限公司 Electric power electronic controller and electric automobile
CN112968653A (en) * 2021-01-29 2021-06-15 中国第一汽车股份有限公司 Electric drive system and vehicle
EP4266572A4 (en) * 2021-01-29 2024-07-10 China Faw Co., Ltd. ELECTRIC PROPULSION SYSTEM AND VEHICLE

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