CN207361122U - An automatic storage and retrieval device for high-efficiency and intensive warehouses - Google Patents
An automatic storage and retrieval device for high-efficiency and intensive warehouses Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种高效密集型仓库的货物自动存取装置,属于仓储存取技术领域。The utility model relates to an automatic storage and retrieval device for goods in a high-efficiency intensive warehouse, which belongs to the technical field of warehouse storage and retrieval.
背景技术Background technique
随着仓储技术的不断发展,在卷烟配送、医药、图书、服装等行业的仓储过程中,货物每天的进出量很大,为了提高了仓库空间的利用率,大都配备了密集型仓库,从而在有限的空间,从而在有限的空间内达到存放货物的最大化。在满足存放货物最大化的同时,还要求仓储立库系统出入库要灵活,低耗高效,在最短的时间内完成货物的存取。这是目前很多物流行业面临的主要问题。With the continuous development of warehousing technology, in the warehousing process of cigarette distribution, medicine, books, clothing and other industries, the daily inflow and outflow of goods is very large. In order to improve the utilization rate of warehouse space, most of them are equipped with intensive warehouses. Limited space, so as to maximize the storage of goods in a limited space. While maximizing the storage of goods, it is also required that the warehousing and storage system should be flexible in and out of storage, low in consumption and high in efficiency, and complete the storage and withdrawal of goods in the shortest time. This is the main problem facing many logistics industries at present.
目前,很多物流中心的仓储立库系统大多采用巷道式堆垛机模式,而据调查统计,大多布置三至五个巷道,每个巷道布置一台堆垛机, 造成仓储立库系统能耗高,并且如果一台堆垛机坏后,此巷道的货物就无法进行出入库,有可能造整个仓储立库系统瘫痪。At present, most of the storage and storage systems in many logistics centers adopt the roadway stacker model, but according to survey statistics, most of them are arranged with three to five roadways, and each roadway is equipped with a stacker, resulting in high energy consumption of the storage system. , and if a stacker is broken, the goods in this lane cannot be put in and out of the warehouse, which may cause the entire warehouse system to be paralyzed.
为了解决上述技术问题,现有技术中专利号为“201320321394.1”、发明创造名称为“密集立库货架的自动存取装置”的实用新型专利公开了一种密集立库货架的自动存取装置,该装置采用转运车在立库货架内的正交轨道网上进行货物存取,然而纵横交错的轨道网占据了立库货架大部分空间,导致货位减少,空间利用率低。同时,采用转运车对货物进行出入库调度或者换层调度时,转运车需要沿着货运轨道将货物运送至提升机的升降台,运送过程中占用转运车大量时间,导致转运车的利用率较低,降低了整个系统的货物调度效率。。In order to solve the above technical problems, the utility model patent with the patent number "201320321394.1" in the prior art and the invention name "automatic access device for dense vertical warehouse shelves" discloses an automatic access device for dense vertical warehouse shelves. The device uses a transfer vehicle to store and retrieve goods on the orthogonal track network in the vertical warehouse shelf. However, the criss-cross track network occupies most of the space of the vertical warehouse shelf, resulting in reduced cargo space and low space utilization. At the same time, when the transfer vehicle is used to dispatch goods in and out of the warehouse or to change floors, the transfer vehicle needs to transport the goods to the lifting platform of the elevator along the freight track, which takes up a lot of time for the transfer vehicle during the transportation process, resulting in a low utilization rate of the transfer vehicle. Low, reducing the cargo dispatching efficiency of the entire system. .
实用新型内容Utility model content
本实用新型的目的在于提供一种高效密集型仓库的货物自动存取装置,为密集型仓库的货物自动存取提供一种可行技术方案,不以提高了立体式货架的有限空间的利用率,提高了整个系统的作业效率、灵活性和可靠性,降低系统设备的能耗。The purpose of the utility model is to provide an automatic storage and retrieval device for goods in a high-efficiency intensive warehouse, to provide a feasible technical solution for the automatic storage and retrieval of goods in a dense warehouse, not only to improve the utilization rate of the limited space of the three-dimensional shelf, The operating efficiency, flexibility and reliability of the whole system are improved, and the energy consumption of system equipment is reduced.
本实用新型的技术方案:一种高效密集型仓库的货物智能存取装置,包括立体式货架,在立体式货架上设置有两层或两层以上的矩形轨道,在矩形轨道的出口处通过过渡轨道与提升机连接,在矩形轨道的两侧设置有货物存放单元,在每个货物存放单元内设有放置托盘的支撑梁,货物通过托盘放置在支撑梁上,在支撑梁下方的设有与矩形轨道连接的货架轨道,在立体式货架上一侧设置有提升机,在提升机的一侧分别设置有与不同层过渡轨道对接的链式输送带,四向穿梭车可以在矩形轨道、货架轨道、过渡轨道、链式输送带以及提升机上的升降台上行走。The technical scheme of the utility model: an intelligent access device for goods in a high-efficiency intensive warehouse, including a three-dimensional shelf, on which two or more layers of rectangular tracks are arranged, and the exit of the rectangular track passes through the transition The track is connected to the hoist, and cargo storage units are arranged on both sides of the rectangular track. In each cargo storage unit, there is a support beam for placing pallets. The goods are placed on the support beams through the pallets. The shelf track connected by the rectangular track is equipped with a hoist on one side of the three-dimensional shelf, and a chain conveyor belt connected to the transition track of different layers is respectively set on one side of the hoist. Walking on the track, transition track, chain conveyor belt and lifting platform on the hoist.
进一步,所述的提升机包括机架以及设置在机架一侧的支撑架,在支撑架上固定安装有两层或两层以上的链式输送带,在机架的顶部通过轴承座固定安装有转轴,在转轴的下方固定安装有第一电机,第一电机主轴上的第一链轮通过第一链条与转轴上的第二链轮传动连接,在转轴的两端分别安装有第三链轮,第二链条安装在第三链轮上;在机架内分别设置有第一导轨和第二导轨,配重架滑动连接在第一导轨上,升降台滑动连接在第二导轨上,第二链条的一端与配重架连接,第二链条的另一端与升降台连接。Further, the hoist includes a frame and a support frame arranged on one side of the frame, two or more layers of chain conveyor belts are fixedly installed on the support frame, and are fixedly installed on the top of the frame through a bearing seat There is a rotating shaft, the first motor is fixedly installed under the rotating shaft, the first sprocket on the main shaft of the first motor is connected with the second sprocket on the rotating shaft through the first chain, and the third chain is respectively installed at both ends of the rotating shaft The second chain is installed on the third sprocket; the first guide rail and the second guide rail are respectively arranged in the frame, the counterweight frame is slidably connected to the first guide rail, and the lifting platform is slidably connected to the second guide rail. One end of the second chain is connected with the counterweight frame, and the other end of the second chain is connected with the lifting platform.
进一步,所述机架另一侧设置有与底层链式输送带平齐的链式输送机。Further, the other side of the frame is provided with a chain conveyor which is flush with the bottom chain conveyor belt.
进一步,所述的链式输送带包括固定安装在支撑架上的横梁以及固定在横梁上的支撑座,在支撑座上固定连接有底板,在底板的两侧对称设置有挡板,在挡板外侧的两端分别安装有第一链轮和第五链轮,第二电机与第四链轮传动连接,第四链轮与第五链轮通过第三链条传动连接。Further, the chain conveyor belt includes a beam fixedly installed on the support frame and a support base fixed on the beam, a bottom plate is fixedly connected to the support base, baffle plates are arranged symmetrically on both sides of the bottom plate, and the baffle plate The first sprocket and the fifth sprocket are respectively installed at the two ends of the outer side, the second motor is connected with the fourth sprocket, and the fourth sprocket is connected with the fifth sprocket through the third chain.
进一步,所述过渡轨道的一侧设置有用于四向穿梭车充电的充电工位。Further, a charging station for charging a four-way shuttle is provided on one side of the transition track.
由于采用了上述技术方案,本实用新型的优点在于:本实用新型在立体式货架内设置多层矩形轨道,四向穿梭车能够沿着矩形轨道在立体式货架内存取任一货物存放单元上的货物,而且各层的货物存取工作相互独立,互不影响;同时,四向穿梭车可由立体式货架的矩形轨道行走至提升机的升降台上,也可以携带货物行走至提升机的升降台上,各层的四向穿梭车以及货物可同一台提升机来完成换层或者出入库,这样不仅提高了立体式货架的有限空间的利用率,而且提高了整个系统的作业效率、灵活性和可靠性,降低系统设备的能耗。另外,本实用新型在矩形轨道一侧设置有应急出货平台以及与应急出货平台连接的溜槽,当四向穿梭车出现故障或者系统停电时,可以通过人工将货物从应急出货平台以及溜槽转移出库,能够满足应急仓储要求。Due to the adoption of the above technical solution, the utility model has the advantages that: the utility model is provided with multi-layer rectangular tracks in the three-dimensional shelf, and the four-way shuttle car can access any cargo storage unit in the three-dimensional shelf along the rectangular track. cargo, and the cargo access work on each floor is independent of each other and does not affect each other; at the same time, the four-way shuttle can travel from the rectangular track of the three-dimensional shelf to the lifting platform of the elevator, and can also carry the goods to walk to the lifting platform of the elevator In addition, the four-way shuttle vehicles and goods on each floor can be changed layers or put in and out of the warehouse with the same elevator, which not only improves the utilization rate of the limited space of the three-dimensional shelf, but also improves the operating efficiency, flexibility and Reliability, reduce energy consumption of system equipment. In addition, the utility model is provided with an emergency delivery platform and a chute connected to the emergency delivery platform on one side of the rectangular track. When the four-way shuttle car breaks down or the system is powered off, the goods can be manually transported from the emergency delivery platform and the chute. The transfer out of the warehouse can meet the emergency storage requirements.
附图说明Description of drawings
图1为本实用新型的结构示意图的俯视图;Fig. 1 is the top view of the structural representation of the utility model;
图2为货物存放单元的主视图;Fig. 2 is the front view of the cargo storage unit;
图3为应急出货平台的结构示意图的俯视图;Fig. 3 is a top view of the structural schematic diagram of the emergency shipping platform;
图4为提升机的结构示意图的主视图;Fig. 4 is the front view of the structural representation of hoist;
图5为提升机的转轴结构示意图;Fig. 5 is the schematic diagram of the shaft structure of the hoist;
图6为链式输送带的结构示意图的侧视图;Fig. 6 is the side view of the structural representation of chain conveyor belt;
图7为链式输送带的结构示意图的俯视图。Fig. 7 is a top view of a structural schematic diagram of a chain conveyor belt.
附图标记说明:1-提升机,2-链式输送带,3-充电工位,4-过渡轨道,5-四向穿梭车,6-货物存放单元,7-矩形轨道,8-升降台,9- 货架轨道,10-托盘,11-支撑梁,12-应急出货平台,13-溜槽,14-链式输送机,15-横梁,16-第二链条,17-配重架,18-机架,19-第一链轮,20-第一链条,21-第二链轮,22-转轴,23-第一电机,24-第三链轮,25-轴承座,26-第一导轨,27-第二导轨,28-支撑架,29-链式输送机,30-第二电机,31-第四链轮,32-挡板,33-第五链轮,34-支撑座,35-底板,36-第三链条。Explanation of reference signs: 1-hoist, 2-chain conveyor belt, 3-charging station, 4-transition track, 5-four-way shuttle, 6-cargo storage unit, 7-rectangular track, 8-lift platform , 9-shelf track, 10-pallet, 11-support beam, 12-emergency delivery platform, 13-chute, 14-chain conveyor, 15-beam, 16-second chain, 17-counterweight frame, 18 -Frame, 19-the first sprocket, 20-the first chain, 21-the second sprocket, 22-rotating shaft, 23-the first motor, 24-the third sprocket, 25-bearing seat, 26-the first Guide rail, 27-second guide rail, 28-support frame, 29-chain conveyor, 30-second motor, 31-fourth sprocket wheel, 32-baffle plate, 33-fifth sprocket wheel, 34-support seat, 35-base plate, 36-the third chain.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案和优点更加清楚,下面结合附图和实施例对本实用新型作进一步的详细说明。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
本实用新型的实施例:高效密集型仓库的货物智能存取装置的结构示意图如图1~3所示,包括设置在密集型仓库内的立体式货架,立体式货架的数量可以根据货物的实际存储量来调整。在立体式货架上设置有两层矩形轨道7,在矩形轨道7的出口处通过过渡轨道4与提升机1连接,所述过渡轨道4的一侧设置有用于四向穿梭车5充电的充电工位3;在矩形轨道7的两侧设置有货物存放单元6,在每个货物存放单元6内设有放置托盘10的支撑梁11,货物通过托盘10 放置在支撑梁11上,在支撑梁11下方的设有与矩形轨道7连接的货架轨道9,在立体式货架上一侧设置有提升机1,在提升机1的一侧分别设置有与不同层过渡轨道4对接的链式输送带2,四向穿梭车5 可以在矩形轨道7、货架轨道9、过渡轨道4、链式输送带2以及提升机1上的升降台8上行走。Embodiment of the present utility model: the schematic diagram of the structure of the goods intelligent access device in the high-efficiency intensive warehouse is shown in Figures 1 to 3, including three-dimensional shelves arranged in the intensive warehouse, and the number of three-dimensional shelves can be determined according to the actual situation of the goods. storage capacity to adjust. Two layers of rectangular rails 7 are arranged on the three-dimensional shelf, and the exit of the rectangular rails 7 is connected to the hoist 1 through the transition rail 4. One side of the transition rail 4 is provided with a charger for charging the four-way shuttle car 5. Position 3: Cargo storage units 6 are arranged on both sides of the rectangular track 7, and a support beam 11 for placing a pallet 10 is arranged in each cargo storage unit 6, and the goods are placed on the support beam 11 through the pallet 10, and are placed on the support beam 11 The lower one is provided with a shelf track 9 connected to the rectangular track 7, and a hoist 1 is set on one side of the three-dimensional shelf, and a chain conveyor belt 2 docked with a transition track 4 of different layers is respectively set on one side of the hoist 1 , the four-way shuttle vehicle 5 can walk on the lift platform 8 on the rectangular track 7, the shelf track 9, the transition track 4, the chain conveyor belt 2 and the hoist 1.
参见图4及图5,所述的提升机1包括机架18以及设置在机架 18一侧的支撑架15,在机架18另一侧设置有与底层链式输送带2平齐的链式输送机14;在支撑架15上固定安装有两层或两层以上的链式输送带2,在机架18的顶部通过轴承座25固定安装有转轴22,在转轴22的下方固定安装有第一电机23,第一电机23主轴上的第一链轮19通过第一链条20与转轴22上的第二链轮21传动连接,在转轴22的两端分别安装有第三链轮24,第二链条16安装在第三链轮 24上;在机架18内分别设置有第一导轨26和第二导轨27,配重架 17滑动连接在第一导轨26上,升降台8滑动连接在第二导轨27上,第二链条16的一端与配重架17连接,第二链条16的另一端与升降台8连接。4 and 5, the hoist 1 includes a frame 18 and a support frame 15 arranged on one side of the frame 18, and the other side of the frame 18 is provided with a chain that is flush with the bottom chain conveyor belt 2. Conveyor 14; On the support frame 15, two or more chain conveyor belts 2 are fixedly installed, and a rotating shaft 22 is fixedly installed on the top of the frame 18 by a bearing seat 25, and a rotating shaft 22 is fixedly installed below the rotating shaft 22. The first motor 23, the first sprocket 19 on the first motor 23 main shaft is connected with the second sprocket 21 transmission on the rotating shaft 22 by the first chain 20, the third sprocket 24 is installed respectively at the two ends of the rotating shaft 22, The second chain 16 is installed on the third sprocket 24; the first guide rail 26 and the second guide rail 27 are respectively arranged in the frame 18, the counterweight frame 17 is slidably connected on the first guide rail 26, and the elevating platform 8 is slidably connected on the On the second guide rail 27 , one end of the second chain 16 is connected with the counterweight frame 17 , and the other end of the second chain 16 is connected with the lifting platform 8 .
参见图6及图7,所述的链式输送带2包括固定安装在支撑架15 上的横梁37以及固定在横梁37上的支撑座34,在支撑座34上固定连接有底板35,在底板35的两侧对称设置有挡板32,在挡板32外侧的两端分别安装有第一链轮31和第五链轮33,第二电机30与第四链轮31传动连接,第四链轮31与第五链轮33通过第三链条36传动连接。Referring to Fig. 6 and Fig. 7, described chain conveyer belt 2 comprises the crossbeam 37 that is fixedly installed on the support frame 15 and the support base 34 that is fixed on the crossbeam 37, is fixedly connected with base plate 35 on support base 34, on base plate The two sides of 35 are symmetrically provided with baffles 32, the first sprocket 31 and the fifth sprocket 33 are installed respectively at the two ends outside the baffle 32, the second motor 30 is connected with the transmission of the fourth sprocket 31, the fourth chain The wheel 31 and the fifth sprocket 33 are connected in transmission through a third chain 36 .
本实用新型的工作原理:在进行货物存储时,将货物放置在托盘 10上,然后将载有货物的托盘10摆放至提升机1上,通过提升机1 将载有货物的托盘10提升至立体式货架的指定层,此时该层的四向穿梭车5移动至载有货物的托盘10底部并将其托起,然后沿着过渡轨道4以及矩形轨道7将货物转运至指定货物存放单元6,将载有有货物的托盘10放置在该货物存放单元6的支撑梁11上,最后四向穿梭车5返回初始位置等待下一个存货指令或者立即执行取货指令;在进行取货时,四向穿梭车5行走至指定货物存放单元6底部的货架轨道9,四向穿梭车5向上将载有货物的托盘10举起,然后沿矩形轨道7以及过渡轨道4将载有货物的托盘10运至提升机1处,再通过提升机1将载有货物的托盘10转移出库。The working principle of the utility model: when storing the goods, place the goods on the pallet 10, then place the pallet 10 loaded with the goods on the hoist 1, and lift the pallet 10 loaded with the goods to the elevator 1 by the hoist 1 The designated layer of the three-dimensional shelf, at this time, the four-way shuttle vehicle 5 of this layer moves to the bottom of the pallet 10 carrying the goods and holds it up, and then transfers the goods to the designated cargo storage unit along the transition track 4 and the rectangular track 7 6. Place the pallet 10 loaded with goods on the support beam 11 of the goods storage unit 6, and finally the four-way shuttle vehicle 5 returns to the initial position to wait for the next inventory order or immediately execute the order to pick up the goods; when picking up the goods, The four-way shuttle car 5 walks to the shelf track 9 at the bottom of the designated cargo storage unit 6, the four-way shuttle car 5 lifts up the pallet 10 loaded with goods, and then lifts the pallet 10 loaded with goods along the rectangular track 7 and the transition track 4 Transport to the hoist 1, and then the pallet 10 loaded with goods is transferred out of the warehouse by the hoist 1.
本实用新型中的四向穿梭车5可以通过提升机1在立体式货架上的每一层矩形轨道7上进行转移。在提升机1的一侧分别设置有与不同层过渡轨道4对接的链式输送带2,当载有货物的四向穿梭车5需要在不同层的矩形轨道7上转移时,四向穿梭车5首先将载有货物的托盘10放置在该层链式输送带2上,由链式输送带2将载有货物的托盘10移动至提升机1的升降台8上,再由升降台8将载有货物的托盘10以及四向穿梭车5一起提升或下降至指定层,然后通过指定层的链式输送带2将载有货物的托盘10由升降台8移出,最后通过四向穿梭车5将载有货物的托盘10转移至该层的指定货物存放单元 6。此外,本实用新型在第二层矩形轨道7一侧设置有应急出货平台 12以及与应急出货平台12连接的溜槽13,当四向穿梭车5出现故障或者停电时,可以通过人工将货物从应急出货平台12以及溜槽13转移出库。The four-way shuttle car 5 in the utility model can be transferred on each layer of rectangular rails 7 on the three-dimensional shelf by the hoist 1 . On one side of the hoist 1, there are respectively provided with chain conveyor belts 2 docked with the transition rails 4 of different layers. When the four-way shuttle car 5 loaded with goods needs to transfer 5 First place the pallet 10 loaded with goods on the chain conveyor belt 2 of the layer, and the pallet 10 loaded with goods is moved to the lifting platform 8 of the elevator 1 by the chain conveyor belt 2, and then the lifting platform 8 lifts it The pallet 10 loaded with goods and the four-way shuttle car 5 are lifted or lowered to the designated floor together, and then the pallet 10 loaded with goods is moved out of the lifting platform 8 through the chain conveyor belt 2 of the designated layer, and finally passed through the four-way shuttle car 5 The pallet 10 loaded with goods is transferred to the designated goods storage unit 6 of the floor. In addition, the utility model is provided with an emergency delivery platform 12 and a chute 13 connected with the emergency delivery platform 12 on one side of the rectangular track 7 on the second floor. Transfer out of the warehouse from the emergency shipping platform 12 and the chute 13.
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CN109693897A (en) * | 2018-08-13 | 2019-04-30 | 江苏南通三建集团股份有限公司 | A kind of intelligent three-dimensional warehouse and its control method based on shelf trolley |
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CN109693897A (en) * | 2018-08-13 | 2019-04-30 | 江苏南通三建集团股份有限公司 | A kind of intelligent three-dimensional warehouse and its control method based on shelf trolley |
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CN110304392A (en) * | 2019-07-23 | 2019-10-08 | 三门通顺铆钉有限公司 | A kind of combined automatization stereo goods shelf |
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