CN207343920U - A kind of horizontal digital-control chamfered edge machining system - Google Patents

A kind of horizontal digital-control chamfered edge machining system Download PDF

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Publication number
CN207343920U
CN207343920U CN201721474080.XU CN201721474080U CN207343920U CN 207343920 U CN207343920 U CN 207343920U CN 201721474080 U CN201721474080 U CN 201721474080U CN 207343920 U CN207343920 U CN 207343920U
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China
Prior art keywords
cabinet
chamfered edge
feed
driving
horizontal
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CN201721474080.XU
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Chinese (zh)
Inventor
李立嘉
赵相菊
祝志强
李建军
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Tianjin Daxin Precision Mechanical Equipment Co Ltd
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Tianjin Daxin Precision Mechanical Equipment Co Ltd
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Abstract

It the utility model is related to a kind of horizontal digital-control chamfered edge machining system, including cabinet, feed device, column, crossbeam, upright bar and feed clamp, chamfered edge processing unit is installed in cabinet, feed device is installed at the made work passage of chamfering machine front center;Both lateral sides are symmetrically fixed with a column in front of cabinet, and the column upper end of the both sides is supported by the crossbeam of transverse horizontal setting, cross slide way is fixed with crossbeam, driven on cross slide way and be provided with a upright bar being vertically arranged;Vertical guide is fixed with upright bar, being oriented to driving in vertical guide is provided with a feeding arm, and the driving cylinder of a horizontal longitudinal direction is formed with feeding arm lower end, and drives and be provided with a feed clamp.The utility model uses Full-automatic feeding device, and workpiece is fast and accurately transmitted to processing stations, is accurately positioned, and ensures that chamfered edge processing dimension is accurate, high precision machining, and high in machining efficiency, and product quality is effectively ensured.

Description

A kind of horizontal digital-control chamfered edge machining system
Technical field
It the utility model is related to gear machining technology field, in particular to a kind of horizontal digital-control chamfered edge machining system.
Background technology
With the fast development of mechanical automation technology, mechanical automation production progressively substitutes traditional artificial production, And progressively develop to integrated process equipment direction.The operating personnel that traditional more equipment flow line productions need are more, behaviour Make method complexity, take up a large area, production cost is higher.
By retrieving, the disclosed patent document of following near field is found:
A kind of band tool magazine horizontal digital-control gear chamfering machine (CN206464639U), belongs to Gear Processing field, including lathe bed, Left top, right top, column, deburring knife rest and circular cutting disk, circular cutting disk are equipped with chamfering edge tool;Slide unit, by radial direction slide unit, with Axial slide unit composition, for horizontal and vertical mobile column;Line slideway A, on lathe bed, top is slidably matched with left; Line slideway B, on lathe bed, top is slidably matched with right;Line slideway C, on lathe bed, is slided with axial slide unit Coordinate;Line slideway D, on axial slide unit, is slidably matched with radial direction slide unit;Circular cutting disk is rotatably installed on radially On slide unit, deburring knife rest is slidably connected on column.The chamfering machine of the utility model comes with more returning chamfering edge tool Rotor disk, when user replaces workpieces processing, does not need to change chamfering edge tool, when particularly processing duplex or nest, only needs once Clamping is with regard to that can complete the processing of all teeth portion of workpiece.
It is a kind of can quick-clamping gear chamfering machine (206405538U), including base, column, controller and electronic rotation Head, the submounts are provided with transverse electric slide, turntable, the center of turntable are provided with above the transverse electric slide Position is provided with magnechuck, and the magnechuck is installed above gas expansion shaft, and the base side is provided with the column, institute State and longitudinal electric slide is installed before column, the longitudinal electric slide is installed above crossbeam, the crossbeam head installation There is the electronic rotation head, the electronic rotation overhead is provided with alarm lamp, and the electronic rotation head bottom is provided with blade, The insert bottom center is provided with photoelectric sensor, and the controller is installed on the column side by rocking arm.Have Beneficial effect is:Dual fixation is carried out to gear by the gas expansion shaft and the magnechuck, it is simple and quick, can be significantly Improve the processing efficiency of gear.
By contrast, present patent application with it is published it is existing compared with there are larger difference, and there is preferable technology Effect.
Utility model content
The purpose of the utility model is to overcome it is above-mentioned in the prior art the shortcomings that, there is provided a kind of horizontal digital-control chamfering machine adds Work system, it is intended in reducing staff labor intensity, improve processing technology, meet customer requirement, improve production efficiency and processing essence Degree.
A kind of horizontal digital-control chamfered edge machining system, it is characterised in that:Including cabinet, feed device, column, crossbeam, vertical Bar and feed clamp, are provided with chamfered edge processing unit in cabinet, are installed at the made work passage of chamfering machine front center There is feed device;Both lateral sides are symmetrically fixed with a column in front of cabinet, and the column upper end of the both sides is supported by a horizontal water The crossbeam set is put down, cross slide way is fixed with crossbeam, is driven on cross slide way and a upright bar being vertically arranged, upright bar is installed Transverse reciprocating movement is carried out by the driving of the chain motor driver on crossbeam;Vertical guide is fixed with upright bar, Driving is oriented in vertical guide one feeding arm is installed, the driving cylinder of a horizontal longitudinal direction is formed with feeding arm lower end, and drive peace Equipped with a feed clamp.
Moreover, the concrete structure of chain motor driver is:One motor is installed in one end of crossbeam, the driving motor Output shaft is engaged with circulation link chain, the spacing periphery for being slidably mounted on cross slide way of the circulation link chain, and the one of circulation link chain The engagement of side chain bar is installed on the drive sprocket on feeding arm.
Moreover, the internal structure of chamfering machine:Level is longitudinally provided with feed device, the feeding end of feed device in the middle part of cabinet Stretch out on the outside of cabinet, feed device includes workpiece supporting structure, feeding slideway and driving structure, and feeding slideway is packed in It is oriented on processing platform, on feeding slideway and a workpiece supporting structure is installed, workpiece supporting structure is used to support work Part, workpiece supporting structure lower part are connected with the telescopic rod of cylinder, drive workpiece supporting structure along before and after feeding slideway It is mobile.
Moreover, cross track is symmetrically installed with the cabinet of the both lateral sides of feed device, the front of cross track Wall is mounted on the rack of horizontal cross setting, and pin-lift arrangement, pin-lift arrangement lower part peace are slidably fitted with cross track Gear equipped with movable motor driving pinion rack is rotated so as to control pin-lift arrangement transversely track movement;Pin-lift arrangement it is upper Portion is mounted on a mandril, and positioning tip is formed with towards the side mandril of feed device;The mandril of both sides pin-lift arrangement is coaxially set Put, the workpiece that can be supported respectively from the feed device of both sides, so that by workpiece stable position;The front portion of mandril is fixed with one Adjustable plate, adjustable plate are connected with the piston rod end of a mandril cylinder, and the cylinder body of mandril cylinder is packed in pin-lift arrangement.
Moreover, being provided with corner cutting off apparatus in the cabinet above pin-lift arrangement, corner cutting off apparatus driving installation is used to process work The cutter of part, the top of corner cutting off apparatus are provided with chamfered edge motor, and chamfered edge motor drives cutter to rotate by synchronous belt.
Moreover, being provided with a turbine and worm regulating device being vertically arranged at the rear portion of corner cutting off apparatus, turbine is packed in down On rib device, worm screw top is connected with the output shaft of driving motor by turning to shaft coupling.
Moreover, being provided with a burr remover in the cabinet at corner cutting off apparatus rear, installed in feed device rear upper There is a deburring stent, a deburring cylinder is horizontally installed with the stent, the piston rod end installation of the deburring cylinder is gone Hair wheel.
Moreover, being provided with chip removal device at cabinet rear portion, the entrance of the chip removal device is arranged on lower part in cabinet, collects and adds The chip that work produces, the cabinet outside of the outlet setting of chip removal device, and ash can is provided with below outlet port.
The advantages of the utility model and good effect are:
The utility model uses Full-automatic feeding device, and workpiece is fast and accurately transmitted to processing stations, accurate fixed Position, ensures that chamfered edge processing dimension is accurate, high precision machining, and high in machining efficiency, and product quality is effectively ensured.
Embodiment
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the positive dimensional structure diagram (removing shield) of horizontal digital-control chamfered edge;
Fig. 3 is the right view (removing shield) of horizontal digital-control chamfered edge.
Embodiment
With reference to specific embodiment, the utility model is described in further detail, following embodiments be it is descriptive, no It is limited, it is impossible to which the scope of protection of the utility model is limited with this.
A kind of horizontal digital-control chamfered edge system, referring to shown in attached drawing 1, including it is cabinet 5, feed device 6, column 4, crossbeam 2, vertical Bar 1 and feed clamp 3, chamfered edge processing unit is provided with cabinet, and chamfering machine front center is formed with the passage to come in and go out for workpiece, Feed device 6 is installed at the made work passage of chamfering machine front center;
Both lateral sides are symmetrically fixed with a column in front of cabinet, and the column upper end of the both sides is supported by a transverse horizontal and sets The crossbeam put, is fixed with cross slide way on crossbeam, on cross slide way driving one upright bar being vertically arranged is installed, upright bar is pacified The driving of chain motor driver on crossbeam carries out transverse reciprocating movement;Vertical guide is fixed with upright bar, vertically Driving is oriented on guide rail one feeding arm is installed, feeding arm can be vertically above and below guide rail by the driving device control sent in upright bar It is mobile, the driving cylinder of a horizontal longitudinal direction is formed with feeding arm lower end, and drive and a feed clamp is installed.
The feed clamp of the present embodiment is using double pawl pneumatic gripping devices;The concrete structure of chain motor driver is, in horizontal stroke A motor is installed in one end of beam, and the output shaft of the driving motor is engaged with circulation link chain, and the circulation link chain is spacing to be slidably mounted on The periphery of cross slide way, and the side chain engagement of circulation link chain is installed on the drive sprocket on feeding arm, when motor drives Circulation link chain moves, and drives drive sprocket work, transversely guide rail is moved back and forth so as to drive feeding arm.
In order to ensure stability, column uses tetragonous steel column, and is installed respectively between column lower end surrounding and ground There is stiffener plate.
Power control cabinet 7 is installed in the horizontal side of cabinet, PLC control system is installed in power control cabinet, using custom circuit Control structure, is not described in detail electric control part in present patent application.
Referring to shown in attached drawing 2 to 3, level is longitudinally provided with feed device in the middle part of the internal structure of chamfering machine, cabinet, send Expect that the feeding end of device is stretched out on the outside of cabinet, feed device includes workpiece supporting structure, feeding slideway and driving structure, Feeding slideway is packed on processing platform, is oriented on feeding slideway and is provided with a workpiece supporting structure, workpiece support Structure is used to support workpiece, and workpiece supporting structure lower part is connected with the telescopic rod of cylinder, drives workpiece supporting structure Moved back and forth along feeding slideway;
Cross track (non-label in figure) is symmetrically installed with the cabinet of the both lateral sides of feed device, cross track Front end side wall is mounted on the rack 17 of horizontal cross setting, and pin-lift arrangement 15, mandril are slidably fitted with cross track The gear that device lower part is provided with movable motor driving pinion rack is rotated so as to control pin-lift arrangement transversely track movement;Top The top of lever apparatus is mounted on a mandril 13, and positioning tip is formed with towards the side mandril of feed device;Both sides pin-lift arrangement Mandril be coaxially disposed, the workpiece that can be supported respectively from the feed device of both sides, so that by workpiece stable position;Before mandril Portion is fixed with an adjustable plate 14, and adjustable plate is connected with the piston rod end of a mandril cylinder, and the cylinder body of mandril cylinder is packed in In pin-lift arrangement, pass through the action drives mandril telescopic adjustment of mandril cylinder.
Corner cutting off apparatus 10 is installed in the cabinet above pin-lift arrangement, corner cutting off apparatus driving installation is for workpieces processing Cutter 11, cutter are located at the Working position of workpiece above pin-lift arrangement, and tool envelope lifts installation equipped with protective cover 12;Chamfered edge The top of device is provided with chamfered edge motor 9, and chamfered edge motor drives cutter to rotate by synchronous belt;In order to adjust the height of corner cutting off apparatus Degree, a turbine and worm regulating device 8 being vertically arranged is provided with the rear portion of corner cutting off apparatus, and turbine is packed on corner cutting off apparatus, Worm screw top is connected with the output shaft of driving motor by turning to shaft coupling, and corner cutting off apparatus is controlled by turbine and worm regulating device Highly, so as to adjust the height of cutter.
One burr remover is installed in the cabinet at corner cutting off apparatus rear, one is provided with feed device rear upper Burr stent 19, is horizontally installed with a deburring cylinder 20 on the stent, the piston rod end of the deburring cylinder is provided with Hair wheel 18, goes hair wheel to carry out the burr on rotation removal workpiece by micromachine control, and the driving of deburring cylinder is gone before and after hair wheel It is mobile, contact or leave workpiece.
Chip removal device 21 is installed at cabinet rear portion, the entrance of the chip removal device is arranged on lower part in cabinet, collects processing The chip of generation, the cabinet outside of the outlet setting of chip removal device, and ash can is provided with below outlet port, easy to concentrate The debris such as clearing up and processing chip.
The processing technology of above-mentioned horizontal digital-control chamfered edge system, step are:
(1) feed device is sent out and reaches predeterminated position outside cabinet;Feed clamp clamps workpiece to be processed, is transferred to feeding On device;
(2) feed device carries workpiece, moves into cabinet, reaches to workpiece and pauses with the coaxial position of mandril;
(3) the pin-lift arrangement synchronization action of both sides is moved to feed device, and the mandril of both sides is pushed up from workpiece axial direction both ends respectively Clamping of workpieces, workpiece is fixed;
(4) corner cutting off apparatus starts, and worm and gear regulating device drives corner cutting off apparatus to move down into the Working position up to workpiece, right Workpiece carries out chamfered edge machining;
The cutting chip to drop at the same time is sent out outside cabinet through chip removal device;
(5) after completing chamfered edge processing, corner cutting off apparatus moves up while the pin-lift arrangement of both sides is separated to both sides, and feed device is taken Band workpiece, which continues to be moved rearwards, reaches underturner position, and burr remover starts, and polishing deburring is carried out to work pieces process edge;
(6) after completing deburring, feed device carries workpiece and moves forward, and sends out outside cabinet.
Although disclosing the embodiment and attached drawing of the utility model for the purpose of illustration, those skilled in the art can be with Understand:Do not departing from the utility model and spirit and scope of the appended claims, it is various replace, change and modifications all be can Can, therefore, the scope of the utility model is not limited to embodiment and attached drawing disclosure of that.

Claims (8)

  1. A kind of 1. horizontal digital-control chamfered edge machining system, it is characterised in that:Including cabinet, feed device, column, crossbeam, upright bar And feed clamp, chamfered edge processing unit is installed in cabinet, is provided with the made work passage of chamfering machine front center Feed device;Both lateral sides are symmetrically fixed with a column in front of cabinet, and the column upper end of the both sides is supported by a transverse horizontal The crossbeam of setting, is fixed with cross slide way on crossbeam, on cross slide way driving one upright bar being vertically arranged is installed, upright bar by The driving of chain motor driver on crossbeam carries out transverse reciprocating movement;Vertical guide is fixed with upright bar, is erected Driving is oriented on direction guiding rail one feeding arm is installed, the driving cylinder of a horizontal longitudinal direction is formed with feeding arm lower end, and drive installation There is a feed clamp.
  2. 2. horizontal digital-control chamfered edge machining system according to claim 1, it is characterised in that:Chain motor driver Concrete structure is:One motor is installed in one end of crossbeam, the output shaft of the driving motor is engaged with circulation link chain, the circulation link chain The spacing periphery for being slidably mounted on cross slide way, and the side chain engagement of circulation link chain is installed on the drive chain on feeding arm Wheel.
  3. 3. horizontal digital-control chamfered edge machining system according to claim 1, it is characterised in that:At the inside chamfered edge of chamfering machine Manage the structure of device:Level is longitudinally provided with feed device in the middle part of cabinet, and the feeding end of feed device is stretched out on the outside of cabinet, feeding Device includes workpiece supporting structure, feeding slideway and driving structure, and feeding slideway is packed on processing platform, and feeding is slided It is oriented on road and a workpiece supporting structure is installed, workpiece supporting structure is used to support workpiece, workpiece support knot Structure lower part is connected with the telescopic rod of cylinder, drives workpiece supporting structure to be moved back and forth along feeding slideway.
  4. 4. horizontal digital-control chamfered edge machining system according to claim 3, it is characterised in that:Horizontal the two of feed device Cross track is symmetrically installed with the cabinet of side, the front end side wall of cross track is mounted on the rack of horizontal cross setting, Pin-lift arrangement is slidably fitted with cross track, the gear that pin-lift arrangement lower part is provided with movable motor driving pinion rack turns It is dynamic that so as to control pin-lift arrangement, transversely track moves;The top of pin-lift arrangement is mounted on a mandril, towards feed device Side mandril is formed with positioning tip;The mandril of both sides pin-lift arrangement is coaxially disposed, and can be supported respectively from the feed device of both sides Workpiece so that by workpiece stable position;The front portion of mandril is fixed with an adjustable plate, and adjustable plate is connected with a mandril cylinder Piston rod end, the cylinder body of mandril cylinder are packed in pin-lift arrangement.
  5. 5. horizontal digital-control chamfered edge machining system according to claim 4, it is characterised in that:Machine above pin-lift arrangement Corner cutting off apparatus is installed, cutter of the corner cutting off apparatus driving installation for workpieces processing, the top of corner cutting off apparatus is provided with down in case Rib motor, chamfered edge motor drive cutter to rotate by synchronous belt.
  6. 6. horizontal digital-control chamfered edge machining system according to claim 5, it is characterised in that:Pacify at the rear portion of corner cutting off apparatus Equipped with a turbine and worm regulating device being vertically arranged, turbine is packed on corner cutting off apparatus, and worm screw top is by turning to shaft coupling It is connected with the output shaft of driving motor.
  7. 7. horizontal digital-control chamfered edge machining system according to claim 5, it is characterised in that:Machine at corner cutting off apparatus rear One burr remover is installed in case, one deburring stent is installed in feed device rear upper, is horizontally mounted on the stent There is a deburring cylinder, hair wheel is gone in the piston rod end installation of the deburring cylinder.
  8. 8. horizontal digital-control chamfered edge machining system according to claim 1, it is characterised in that:Row is installed at cabinet rear portion Consider device to be worth doing, the entrance of the chip removal device is arranged on lower part in cabinet, collects the chip that processing produces, and the outlet of chip removal device is set Cabinet on the outside of, and ash can is provided with below outlet port.
CN201721474080.XU 2017-11-08 2017-11-08 A kind of horizontal digital-control chamfered edge machining system Active CN207343920U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721474080.XU CN207343920U (en) 2017-11-08 2017-11-08 A kind of horizontal digital-control chamfered edge machining system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721474080.XU CN207343920U (en) 2017-11-08 2017-11-08 A kind of horizontal digital-control chamfered edge machining system

Publications (1)

Publication Number Publication Date
CN207343920U true CN207343920U (en) 2018-05-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721474080.XU Active CN207343920U (en) 2017-11-08 2017-11-08 A kind of horizontal digital-control chamfered edge machining system

Country Status (1)

Country Link
CN (1) CN207343920U (en)

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