CN207336159U - 组合式采样探测枪 - Google Patents
组合式采样探测枪 Download PDFInfo
- Publication number
- CN207336159U CN207336159U CN201721173090.XU CN201721173090U CN207336159U CN 207336159 U CN207336159 U CN 207336159U CN 201721173090 U CN201721173090 U CN 201721173090U CN 207336159 U CN207336159 U CN 207336159U
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- probe assembly
- sleeve
- sealing plate
- flue gas
- feeler lever
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- 239000000523 sample Substances 0.000 claims abstract description 72
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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[O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000003546 flue gas Substances 0.000 claims abstract description 56
- 239000003500 flue dust Substances 0.000 claims abstract description 37
- 238000005070 sampling Methods 0.000 claims abstract description 37
- 238000007789 sealing Methods 0.000 claims abstract description 37
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 239000012528 membrane Substances 0.000 claims abstract description 27
- 239000000779 smoke Substances 0.000 claims abstract description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- 238000001914 filtration Methods 0.000 claims description 18
- 230000001808 coupling Effects 0.000 claims description 15
- 238000010168 coupling process Methods 0.000 claims description 15
- 238000005859 coupling reaction Methods 0.000 claims description 15
- 229910052697 platinum Inorganic materials 0.000 claims description 14
- 229910002804 graphite Inorganic materials 0.000 claims description 9
- 239000010439 graphite Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 6
- 235000019504 cigarettes Nutrition 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000000875 corresponding Effects 0.000 claims description 2
- -1 first Substances 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 12
- 239000008187 granular material Substances 0.000 abstract description 7
- 239000004071 soot Substances 0.000 abstract description 7
- 239000007789 gas Substances 0.000 description 4
- RAHZWNYVWXNFOC-UHFFFAOYSA-N sulphur dioxide Chemical compound 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- 238000010586 diagram Methods 0.000 description 3
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Abstract
组合式采样探测枪，包括探杆，探杆后端设置有手柄，探杆前端设置有探测组件；探杆包括外罩管，外罩管前端和后端分别设置有前封板和后封板，组合式采样探测枪，包括探杆，探杆后端设置有手柄，探杆前端设置有探测组件。本实用新型是集烟气采样，烟道温度、烟气流速检测等功能于一体的组合式采样探测枪，兼容滤筒、滤膜取样方式，枪头部分可整体更换和称重。通过更换取样管前端的部件，还可完成烟尘的采样，再配合烟尘分析仪，可实现烟尘颗粒物取样检测。
Description
组合式采样探测枪
技术领域
[0001]本实用新型属于检测技术领域，特别涉及一种组合式采样探测枪。
背景技术
[0002]众所周知，我国火力发电厂燃料燃烧带来的大气污染问题日趋恶化，挑战国民的 生存环境。随着大气污染防治行动计划逐步推进，燃煤电厂的排放改造开始列入议程。根据 《全面实施燃煤电厂超低排放和节能改造工作方案》的通知（环发[2015] 164号）文件：到 2〇2〇年，全国所有具备改造条件的燃煤电厂力争实现超低排放(即在基准氧含量6%条件下， 烟尘、二氧化硫、氮氧化物排放浓度分别不高于10、35、50毫克/立方米）。
[0003]烟气中这些污染物排放浓度的限定意味着相关检测仪表的现场投运已经成为必 然，而不同的污染物成分对应不同的检测仪表，不同的检测仪表前端又需要设计不同的采 样端。对便携式检测仪表来说，如果需要检测烟气和烟尘，就需要2-3台检测仪表，以实现烟 气中二氧化硫、氮氧化物，烟尘颗粒物排放浓度的检测;并且检测过程中，需要多次将采样 探测枪探入烟道，待稳定后获得检测数据。这些都导致检测工作操作复杂，效率低下。 实用新型内容
[0004] 为了克服现有技术的不足，本实用新型提供一种集烟气和烟尘采样，烟道温度、烟 气流速检测等功能于一体的组合式采样探测枪。
[0005] 为解决上述技术问题，本实用新型采用如下技术方案:组合式采样探测枪，包括探 杆，探杆后端设置有手柄，探杆前端设置有探测组件；
[0006] 探杆包括外罩管，外罩管前端和后端分别设置有前封板和后封板，组合式采样探 测枪，包括探杆，探杆后端设置有手柄，探杆前端设置有探测组件；
[0007]探杆包括外罩管，外罩管前端和后端分别设置有前封板和后封板，外罩管内沿轴 向方向设置有皮托管、钼热电阻和保温管，皮托管和铂热电阻的前端向前伸出前封板，后封 板的后侧面与手柄固定连接，手柄内设置有三通管接头、护管、变径锁母接头、防水接头、第 一宝塔接头和第二宝塔接头，三通管接头的前端接口与后封板固定连接，后封板上开设有 连通二通管接头与保温管的后通孔，三通管接头的后端接口通过变径锁母接头与防水接头 连接，三通管接头的第三个接口与第一宝塔接头连接，护管的前端与后封板后侧面固定连 接，皮托管、铂热电阻的穿过后封板伸入到护管内，第二宝塔接头设置在护管后部并与皮托 管对应连通;前封板前端面固定设置有探测组件连接管接头，探测组件连接管接头与保温 管同轴向设置，前封板上开设有连通探测组件连接管接头与保温管的前通孔，保温管内预 埋有加热棒。
[0008]探测组件为烟气探测组件，烟气探测组件包括烟气连接套管、过滤筒和过滤盖，烟 气连接套管的后端内壁与探测组件连接管接头的外壁螺纹连接并用石墨垫密封，过滤盖前 端与过滤筒后端螺纹连接并用石墨垫密封，烟气连接套管前端与过滤盖后端螺纹连接并连 通。
[0009] 探测组件为烟尘探测组件，烟尘探测组件包括第一采样嘴、圆筒形滤膜、第一前弯 管和烟尘连接套管，烟尘连接套管的后端内壁与探测组件连接管接头的外壁螺纹连接，第 一前弯管的后端通过变径密封连接套与烟尘连接套管的前端连接，圆筒形滤膜前端敞口后 端封堵，圆筒形滤膜同轴向安装在烟尘连接套管内，圆筒形滤膜的前端通过变径密封连接 套压紧固定，第一采样嘴连接在第一前弯管的前端，第一采样嘴的采样口朝向皮托管和铂 热电阻的前端部。
[0010] 探测组件为烟气烟尘组合探测组件，烟气烟尘组合探测组件包括第二采样嘴、第 二前弯管和组合连接套管，组合连接套管的后端内壁与探测组件连接管接头的外壁螺纹连 接并用石墨垫密封，组合连接套管的前端螺纹连接有一个内套筒，第二采样嘴连接在第二 前弯管的前端，第二前弯管的后端固定连接有外套筒，外套筒的内孔由后侧的圆柱段和前 侧的圆锥段构成，外套筒内设置有过滤网，过滤网后侧面设置有用于过滤烟尘的滤膜，过滤 网的外圆周与外套筒内壁接触并密封连接，内套筒外圆周为前细后粗的阶梯轴结构，外套 筒内壁与内套筒外壁螺纹连接，内套筒前端与滤膜后侧面顶压接触，外套筒的后端与内套 筒后端的台阶处设置有密封圈。
[0011]采用上述技术方案，本实用新型中的皮托管实现烟气流速测量，铂热电阻(集成热 电偶)可对烟道温度进行测量。
[0012]当只需要进行烟气采样时，将烟气探测组件安装到探测组件连接管接头上，整个 探枪可对烟道内的烟气进行采样，配合烟气分析仪可实现烟气成分测量；当需要烟尘取样 时，烟尘探测组件安装到探测组件连接管接头，整个探枪可对烟道内的烟尘进行采样，再配 合烟尘分析仪，可实现烟尘颗粒物取样检测。当需要同时对烟尘和烟气进行采样时，将烟气 烟尘组合探测组件安装到探测组件连接管接头上，整个探枪可对烟道内的烟气进行采样， 配合烟气分析仪可实现烟气成分测量，烟尘被吸到外套筒的圆锥段内部，在过滤网后侧面 滤膜的过滤下，烟尘被滤下来，拆下外套筒来取出滤膜称重，对烟尘颗粒物取样检测。当烟 气通过保温管时，保温管内的加热棒对烟气进行加热，可保持烟气采样含量不受冷凝水影 响，配合烟气分析仪实现烟气成分测量。 /
[0013]综上所述，本实用新型是集烟气采样，烟道温度、烟气流速检测等功能于一体的组 合式采样探测枪，兼容滤筒、滤膜取样方式，探测组件部分可整体更换和称重。通过更换取 样管前端的部件，还可完成烟尘的采样，再配合烟尘分析仪，可实现烟尘颗粒物取样检测。
附图说明
[0014] 图1是安装有烟气探测组件的本实用新型的外形示意图；
[0015] 图2是安装有烟尘探测组件的本实用新型的内部结构示意图；
[0016] 图3是烟气烟尘组合探测组件的结构示意图。
具体实施方式
[0017]如图1、图2和图3所示，本实用新型的组合式采样探测枪，包括探杆丨，探杆丨后端设 置有手柄2，探杆1前端设置有探测组件。
[0018]探杆1包括外罩管3，外罩管3前端和后端分别设置有前封板4和后封板5，外罩管3 内沿轴向方向设置有皮托管6、铂热电阻7和保温管8,皮托管6和铂热电阻7的前端向前伸出 前封板4，后封板5的后侧面与手柄2固定连接，手柄2内设置有三通管接头9、护管l 〇、变径锁 母接头11、防水接头12、第一宝塔接头I3和第二宝塔接头14,三通管接头9的前端接口与后 封板5固定连接，后封板5上开设有连通三通管接头9与保温管8的后通孔，三通管接头9的后 端接口通过变径锁母接头11与防水接头I2连接，三通管接头9的第三个接口与第一宝塔接 头I3连接，护管10的前端与后封板5后侧面固定连接，皮托管6、铂热电阻7的穿过后封板5伸 入到护管10内，第二宝塔接头14设置在护管10后部并与皮托管6对应连通，第二宝塔接头“ 与后级的传感器连接测量压差;前封板4前端面固定设置有探测组件连接管接头15,探测组 件连接管接头I5与保温管8同轴向设置，前封板4上开设有连通探测组件连接管接头15与保 温管8的前通孔，保温管8内预埋有对通过的烟气进行加热的加热棒。
[0019] 探测组件为烟气探测组件，烟气探测组件包括烟气连接套管16、过滤筒17和过滤 盖18,烟气连接套管16的后端内壁与探测组件连接管接头15的外壁螺纹连接并用石墨垫密 封，过滤盖18前端与过滤筒17后端螺纹连接并用石墨垫密封，烟气连接套管16前端与过滤 盖1S后端螺纹连接并连通;并通过后级的第一宝塔接头13和第二宝塔接头14进入到后级的 烟气分析仪中。
[0020] 探测组件为烟尘探测组件，烟尘探测组件包括第一采样嘴19、圆筒形滤膜、第一前 弯管2〇和烟尘连接套管21，烟尘连接套管21的后端内壁与探测组件连接管接头15的外壁螺 纹连接，第一前弯管20的后端通过变径密封连接套22与烟尘连接套管21的前端连接，第一 采样嘴19连接在第一前弯管20的前端，圆筒形滤膜前端敞口后端封堵，圆筒形滤膜同轴向 安装在烟尘连接套管21内，圆筒形滤膜较薄且与烟尘连接套管21内壁接触，因此圆筒形滤 膜在图2中未示意出来，圆筒形滤膜的前端通过变径密封连接套22压紧固定，第一采样嘴19 的采样口朝向皮托管6和铂热电阻7的前端部。采样结束后，取下圆筒形滤膜，通过称重圆筒 形滤膜内烟尘来测量烟尘的含量。
[0021] 探测组件为烟气烟尘组合探测组件，烟气烟尘组合探测组件包括第二采样嘴23、 第二前弯管24和组合连接套管25,组合连接套管25的后端内壁与探测组件连接管接头15的 外壁螺纹连接并用石墨垫密封，组合连接套管25的前端螺纹连接有一个内套筒26,第二采 样嘴23连接在第二前弯管24的前端，第二前弯管24的后端固定连接有外套筒27,外套筒27 的内孔由后侧的圆柱段和前侧的圆锥段构成，外套筒27内设置有过滤网28,过滤网28后侧 面设置有用于过滤烟尘的滤膜，过滤网28的外圆周外套筒27内壁接触并密封连接，内套筒 26外圆周为前细后粗的阶梯轴结构，外套筒27内壁与内套筒26外壁螺纹连接，内套筒26前 端与滤膜后侧面顶压接触，外套筒27的后端与内套筒26后端的台阶处设置有密封圈29。 [0022]本实用新型中的皮托管6实现烟气流速测量，铂热电阻7(集成热电偶)可对烟道温 度进行测量。
[0023]当只需要进行烟气采样时，将烟气探测组件安装到探测组件连接管接头15上，整 个探枪可对烟道内的烟气进行采样，配合烟气分析仪可实现烟气成分测量；当需要烟尘取 样时，烟尘探测组件安装到探测组件连接管接头15,整个探枪可对烟道内的烟尘进行采样， 再配合烟尘分析仪，可实现烟尘颗粒物取样检测。当需要同时对烟尘和烟气进行采样时，将 烟气烟尘组合探测组件安装到探测组件连接管接头15上，整个探枪可对烟道内的烟气进行 采样，配合烟气分析仪可实现烟气成分测量，烟尘被吸到外套筒27的圆锥段内部，在过滤网 28后侧面滤膜的过滤下，烟尘被滤下来，拆下外套筒27来取出滤膜称重，对烟尘颗粒物取样 检测。甴烟1通过保温管8时，保温管8内的加热棒对烟气进行加热，可保持烟气采样含直小 受冷凝水影响，配合烟气分析仪实现烟气成分测量。
[0024i_^i^施例并非对本发明的形状、材料、结构等作任何形式上的限制，凡是依据本发 上錢觸細任何简单修改、变化与修饰’順于本发明技术方
Claims (4)
1.组合式采样探测枪，其特征在于:包括探杆，探杆后端设置有手柄，探杆前端设置有 探测组件； 、探杆包括外罩管，外罩管前端和后端分别设置有前封板和后封板，外罩管内沿轴向方 向设置有皮托管、铀热电阻和保温管，皮托管和铂热电阻的前端向前伸出前封板，后封板的 后侧面与手柄固定连接，手柄内设置有三通管接头、护管、变径锁母接头、防水接头、第一宝 ^接头和第二宝塔接头，三通管接头的前端接口与后封板固定连接，后封板上开设有连通 三通管接头与保温管的后通孔，三通管接头的后端接口通过变径锁母接头与防水接头连 接，三通管接头的第三个接口与第一宝塔接头连接，护管的前端与后封板后侧面固定连接， 皮托管、铂热电阻的穿过后封板伸入到护管内，第二宝塔接头设置在护管后部并与皮托管 对应连通;前封板前端面固定设置有探测组件连接管接头，探测组件连接管接头与保温管 同轴向设置，前封板上开设有连通探测组件连接管接头与保温管的前通孔，保温管内预埋 有加热棒。
2.根据权利要求1所述的组合式采样探测枪，其特征在于:探测组件为烟气探测组件， 烟气探测组件包括烟气连接套管、过滤筒和过滤盖，烟气连接套管的后端内壁与探测组件 连接管接头的外壁螺纹连接并用石墨垫密封，过滤盖前端与过滤筒后端螺纹连接并用石墨 垫密封，烟气连接套管前端与过滤盖后端螺纹连接并连通。
3.根据权利要求1所述的组合式采样探测枪，其特征在于:探测组件为烟尘探测组件， 烟尘探测组件包括第一采样嘴、圆筒形滤膜、第一前弯管和烟尘连接套管，烟尘连接套管的 后端内壁与探测组件连接管接头的外壁螺纹连接，第一前弯管的后端通过变径密封连接套 与烟尘连接套管的前端连接，圆筒形滤膜前端敞口后端封堵，圆筒形滤膜同轴向安装在烟 尘连接套管内，圆筒形滤膜的前端通过变径密封连接套压紧固定，第一采样嘴连接在第一 前弯管的前端，第一采样嘴的采样口朝向皮托管和钼热电阻的前端部。
4.根据权利要求1所述的组合式采样探测枪，其特征在于:探测组件为烟气烟尘组合探 测组件，烟气烟尘组合探测组件包括第二采样嘴、第二前弯管和组合连接套管，组合连接套 管的后端内壁与探测组件连接管接头的外壁螺纹连接并用石墨垫密封，组合连接套管的前 端螺纹连接有一个内套筒，第二采样嘴连接在第二前弯管的前端，第二前弯管的后端固定 连接有外套筒，外套筒的内孔由后侧的圆柱段和前侧的圆锥段构成，外套筒内设置有过滤 网，过滤网后侧面设置有用于过滤烟尘的滤膜，过滤网的外圆周与外套筒内壁接触并密封 连接，内套筒外圆周为前细后粗的阶梯轴结构，外套筒内壁与内套筒外壁螺纹连接，内套筒 前端与滤膜后侧面顶压接触，外套筒的后端与内套筒后端的台阶处设置有密封圈。
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