CN207332826U - A kind of sleeve valve grouting device for becoming grouting serous fluid denseness - Google Patents

A kind of sleeve valve grouting device for becoming grouting serous fluid denseness Download PDF

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Publication number
CN207332826U
CN207332826U CN201721150669.4U CN201721150669U CN207332826U CN 207332826 U CN207332826 U CN 207332826U CN 201721150669 U CN201721150669 U CN 201721150669U CN 207332826 U CN207332826 U CN 207332826U
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grouting
water injection
pipe
slurry
core pipe
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CN201721150669.4U
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王帅
王晓杰
潘格林
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Abstract

本实用新型公开一种变注浆浆液稠度的袖阀注浆装置,包括注水系统,注浆系统,袖套管,碗形止浆塞,注浆芯管排浆孔,注水管排水孔,射浆孔,震动器。注浆系统是用注浆管将注浆泵,注浆压力计,注浆流量计,注浆芯管顺次连接;注水系统是用注液管将注水泵,注水压力计,注水流量计,注水管顺次连接。注水管与注浆芯管同轴设置,上部连接震动器,震动器的震动带动注水管震动,使注浆浆液稠度均匀。调节注浆泵与注水泵的注浆压力和注水压力,注浆量与注水量,从而不断改变注浆浆液稠度,使变浓的浆液在岩缝中充填,从而使岩缝充填更加密实,避免过快变浓注浆浆液而造成岩缝突然堵塞,更好的注浆充填效果,提高施工效率。

The utility model discloses a sleeve valve grouting device for changing the consistency of grouting slurry, which comprises a water injection system, a grouting system, a sleeve sleeve, a bowl-shaped grout stopper, a grouting core pipe grouting hole, a water injection pipe draining hole, and a grouting hole. Pulp hole, vibrator. The grouting system uses the grouting pipe to connect the grouting pump, the grouting pressure gauge, the grouting flowmeter, and the grouting core pipe in sequence; the water injection system uses the grouting pipe to connect the watering pump, the watering pressure gauge, the watering flowmeter, The water injection pipes are connected in sequence. The water injection pipe is arranged coaxially with the grouting core pipe, and the upper part is connected with a vibrator, and the vibration of the vibrator drives the water injection pipe to vibrate, so that the consistency of the grouting slurry is uniform. Adjust the grouting pressure and water injection pressure, grouting volume and water injection volume of the grouting pump and water injection pump, so as to continuously change the consistency of the grouting slurry, so that the thickened slurry can be filled in the rock cracks, so that the rock cracks can be filled more densely, avoiding If the grouting slurry is thickened too quickly, the rock joints will be blocked suddenly, which will result in better grouting filling effect and improve construction efficiency.

Description

一种变注浆浆液稠度的袖阀注浆装置A sleeve valve grouting device with variable grouting slurry consistency

技术领域technical field

本实用新型属于岩土工程中注浆施工设备技术领域,涉及一种变注浆浆液稠度的袖阀注浆装置。The utility model belongs to the technical field of grouting construction equipment in geotechnical engineering, and relates to a sleeve valve grouting device with variable grouting slurry consistency.

背景技术Background technique

在使用袖阀管注浆时,浆液过浓意味着黏度和流动阻力的增大,将导致相同压力下的进浆率和流速降低,从而使水泥颗粒在岩缝中沉积过早。每变浓一级浆液,就要出现一个更靠近孔壁的沉积点。过快变浓浆液,可能造成岩缝突然堵塞,使岩缝得不到充分的充填。When grouting with sleeve valve pipe, too thick grout means the increase of viscosity and flow resistance, which will lead to the decrease of grout rate and flow rate under the same pressure, so that cement particles will be deposited prematurely in rock fractures. With each level of thickening of the slurry, a deposition point closer to the pore wall occurs. If the slurry thickens too quickly, it may cause the rock fractures to be blocked suddenly, so that the rock fractures cannot be fully filled.

在使用袖阀管进行注浆时,需要根据压力和吸浆率进行改变注浆稠度,而更改注浆稠度时,需要进行改变浆液的水灰比。我国现行规范浆液的水灰比采用九个比级,各比级之间水灰比差距大。现场调配不同稠度的浆液不方便,影响注浆效率,进而影响施工进度。由此可见,需要一种简易变浆液稠度的袖阀注浆装置,对现有技术进行进一步改进。When using the sleeve valve tube for grouting, it is necessary to change the grouting consistency according to the pressure and suction rate, and when changing the grouting consistency, it is necessary to change the water-cement ratio of the grout. The water-cement ratio of my country's current standard slurry adopts nine ratios, and the water-cement ratio gap between each ratio is large. It is inconvenient to mix grout with different consistency on site, which affects the grouting efficiency and further affects the construction progress. It can be seen that there is a need for a sleeve valve grouting device that can easily change the consistency of the slurry, so as to further improve the prior art.

发明内容Contents of the invention

本实用新型的目的是设计一种变注浆浆液稠度的袖阀注浆装置,从而改善注浆效果、提高施工效率。The purpose of the utility model is to design a sleeve valve grouting device with variable grouting slurry consistency, thereby improving the grouting effect and improving the construction efficiency.

为达到上述目的,本实用新型采用的技术方案是:一种变注浆浆液稠度的袖阀注浆装置,包括注水泵,注水流量计,注水压力计,注浆芯管,注水管,袖套管,碗形止浆塞,注浆芯管排浆孔,注水管排水孔,射浆孔,注浆泵,注浆流量计,注浆压力计,震动器,注液管,注浆管,橡皮套。In order to achieve the above purpose, the technical solution adopted by the utility model is: a sleeve valve grouting device with variable grouting slurry consistency, including a water injection pump, a water injection flow meter, a water injection pressure gauge, a grouting core pipe, a water injection pipe, and a sleeve Tube, bowl-shaped grout stopper, grouting core tube grouting hole, water injection pipe drain hole, grouting hole, grouting pump, grouting flow meter, grouting pressure gauge, vibrator, liquid injection pipe, grouting pipe, Rubber cover.

所述注浆芯管与袖阀管同轴设置且袖阀管与注浆芯管之间留有缝隙,注浆芯管外壁上有四个碗形止浆塞。The grouting core pipe and the sleeve valve pipe are coaxially arranged, and there is a gap between the sleeve valve pipe and the grouting core pipe, and there are four bowl-shaped grout stoppers on the outer wall of the grouting core pipe.

通过注浆管将注浆泵,注浆压力计,注浆流量计,注浆芯管顺次连接,形成注浆系统;通过注液管将注水泵,注水压力计,注水流量计,注水管顺次连接,形成注水系统。The grouting pump, the grouting pressure gauge, the grouting flowmeter, and the grouting core pipe are connected in sequence through the grouting pipe to form a grouting system; the watering pump, the watering pressure gauge, the watering flowmeter, and the watering pipe Connect in sequence to form a water injection system.

进一步地,注浆压力计可动态监测注浆管内浆液压力,及时调整浆液稠度。注浆流量计可累计记载流过的浆液体积。Further, the grouting pressure gauge can dynamically monitor the grout pressure in the grouting pipe, and adjust the grout consistency in time. The grouting flowmeter can accumulatively record the volume of grout flowing through.

进一步地,注水压力计可动态监测注液管内水压力。注水流量计可累计记载流过的水的体积。Further, the water injection pressure gauge can dynamically monitor the water pressure in the liquid injection pipe. The water injection flowmeter can cumulatively record the volume of water flowing through.

所述注浆芯管上设有注浆芯管排浆口,注水管上设有注水管排水孔,袖套管为内径为50~60mm的塑料管,每隔33~50cm钻一组射浆孔。The grouting core pipe is provided with a grouting outlet for the grouting core pipe, and the water injection pipe is provided with a drainage hole for the water injection pipe. The sleeve pipe is a plastic pipe with an inner diameter of 50-60 mm. hole.

进一步地,注浆芯管与注水管同轴设置,注水管直径小于注浆芯管,可将注水管插入注浆芯管内进行注水,注水管长度比注浆芯管长度一致,可使水与注浆浆液混合更为均匀。Further, the grouting core pipe and the water injection pipe are coaxially arranged, the diameter of the water injection pipe is smaller than the grouting core pipe, the water injection pipe can be inserted into the grouting core pipe for water injection, the length of the water injection pipe is consistent with the length of the grouting core pipe, and the water and The grouting slurry is mixed more evenly.

进一步地,注水管上部连接震动器,在进行注浆时通过震动器的震动带动注水管在注浆芯管内震动,从而使水在注浆浆液内分布均匀使注浆浆液稠度均匀。Further, a vibrator is connected to the upper part of the water injection pipe, and the vibration of the vibrator drives the water injection pipe to vibrate in the grouting core pipe during grouting, so that the water is evenly distributed in the grouting slurry and the consistency of the grouting slurry is uniform.

进一步地,随着注浆的进行,可通过注浆流量计与注水流量计之间的相对关系,来调节注浆泵与注水泵的压力来调节注浆浆液与水的流量,从而调节浆液稠度,从而达到浆液逐级由稀变浓的目的。Further, as the grouting proceeds, the pressure of the grouting pump and the water injection pump can be adjusted through the relative relationship between the grouting flowmeter and the water injection flowmeter to adjust the flow rate of the grouting slurry and water, thereby adjusting the grout consistency , so as to achieve the purpose of slurry gradually changing from thin to thick.

由于采用上述技术方案,本实用新型所取得的有益效果为:在同一注浆段,包含不同宽度的裂隙,该技术方案可随注浆过程不断变化注浆浆液稠度,首先通过调节注浆量与注水量来调节注浆稠度,使稠度小,流动性好的稀浆,充填较小的裂隙。其次通过注浆泵与注水泵不断调节注浆量与注水量改变注浆浆液稠度,使变浓的浆液在岩缝中出现更靠近孔壁的沉积点,不断充填,从而使岩缝充填密实,达到良好注浆充填效果。最后,本技术方案不需现场调节不同稠度的浆液,只需调节注浆量与注水量来达到自动调配不同稠度浆液,显著提高施工效率。Due to the adoption of the above-mentioned technical scheme, the beneficial effects obtained by the utility model are: in the same grouting section, including cracks of different widths, the technical scheme can continuously change the grouting slurry consistency with the grouting process, firstly by adjusting the grouting amount and The amount of water injected is used to adjust the grouting consistency, so that the consistency is small, the fluidity is good, and the small cracks are filled. Secondly, through the grouting pump and water injection pump, the grouting amount and water injection amount are constantly adjusted to change the grouting slurry consistency, so that the thickened grout will appear in the rock crevice as a deposition point closer to the hole wall, and it will be continuously filled, so that the rock crevice will be filled densely. Achieve good grouting filling effect. Finally, this technical solution does not require on-site adjustment of grout of different consistency, but only needs to adjust the amount of grouting and water injection to achieve automatic deployment of grout of different consistency, which significantly improves the construction efficiency.

附图说明Description of drawings

图1为一种变注浆浆液稠度的袖阀注浆装置剖面图。Figure 1 is a sectional view of a sleeve valve grouting device with variable grouting slurry consistency.

图2为注浆芯管与注水管位置横断面示意图。Figure 2 is a cross-sectional schematic diagram of the positions of the grouting core pipe and the water injection pipe.

图例说明:1—注水泵;2—注水压力计;3—注水流量计;4—注浆芯管;5—注水管;6—袖套管;7—碗形止浆塞;8—注浆芯管排浆孔;9—注水管排水孔;10—射浆孔;11—注浆泵;12—注浆压力计;13—注浆流量计;14—震动器;15—注液管;16—注浆管;17—橡皮套;18—套壳料。Legend: 1—water injection pump; 2—water injection pressure gauge; 3—water injection flow meter; 4—grouting core pipe; 5—water injection pipe; 6—sleeve pipe; 7—bowl-shaped grout stopper; Core tube grouting hole; 9—injection pipe drainage hole; 10—injection hole; 11—grouting pump; 12—grouting pressure gauge; 13—grouting flow meter; 14—vibrator; 15—injection pipe; 16—grouting pipe; 17—rubber sleeve; 18—shell material.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本实用新型作进一步详细说明。进行注浆时施工步骤如下。The utility model is described in further detail below in conjunction with accompanying drawing and specific embodiment. The construction steps for grouting are as follows.

第一步:钻注浆孔。孔径为80mm~100mm,采用泥浆护壁,钻孔垂直度误差应小于1%。Step 1: Drill the grouting holes. The hole diameter is 80mm~100mm, the mud wall is used, and the verticality error of the drilling hole should be less than 1%.

第二步:插入袖套管。袖套管(6)为内径为50mm~60mm的塑料管,每隔33~50cm钻一组射浆孔(10),管端封闭。Step 2: Insert the sleeve tube. The sleeve pipe (6) is a plastic pipe with an inner diameter of 50 mm to 60 mm, and a group of grouting holes (10) are drilled every 33 to 50 cm, and the pipe ends are closed.

第三步:孔内灌套壳料(18)。其作用是封闭袖套管(6)与钻孔之间的空隙。套壳料为泥浆。The third step: filling the casing material (18) in the hole. Its effect is to close the space between the sleeve sleeve pipe (6) and the borehole. The casing material is mud.

第四步:注浆。在封闭泥浆达到一定强度后,在袖套管(6)内插入注浆芯管(4)与注水管(5)。在注浆时,水通过注水泵(1)加压,通过注液管(15),流经注水压力计(2),注水流量计(3),注水管(5)。通过注浆泵(11)加压,使注浆浆液流经注浆压力计(12),注浆流量计(13),注浆芯管(4);使水通过注水管排水孔(9)与注浆浆液在注浆芯管(4)内混合,然后流出射浆孔(10)。加大注浆泵(11)压力使浆液顶开橡皮套(17),挤破套壳料(18)。在进行注浆时通过震动器(14)的震动带动注水管(5)在注浆芯管(4)内震动,从而使水在注浆浆液内分布均匀,使注浆浆液稠度均匀。随着注浆的进行,可通过注浆流量计(12)与注水流量计(2)之间的相对关系,来调节注浆泵(11)与注水泵(1)的压力来调节注浆浆液与水的流量,改变注浆浆液稠度,注浆浆液由稀变浓,使变浓的浆液在岩缝中出现更靠近孔壁的沉积点,不断充填,从而使岩缝充填密实,达到良好注浆充填效果。The fourth step: grouting. After the sealing mud reaches a certain strength, insert the grouting core pipe (4) and the water injection pipe (5) in the sleeve pipe (6). During grouting, water is pressurized by the water injection pump (1), passes through the liquid injection pipe (15), and flows through the water injection pressure gauge (2), the water injection flow meter (3), and the water injection pipe (5). Pressurize the grouting pump (11) to make the grouting slurry flow through the grouting pressure gauge (12), the grouting flow meter (13), and the grouting core pipe (4); make the water pass through the drainage hole of the water injection pipe (9) It is mixed with the grouting slurry in the grouting core pipe (4), and then flows out of the grouting hole (10). Increase the pressure of the grouting pump (11) so that the grout pushes away the rubber sleeve (17) and breaks the casing material (18). During grouting, the vibration of the vibrator (14) drives the water injection pipe (5) to vibrate in the grouting core pipe (4), so that the water is evenly distributed in the grouting slurry and the consistency of the grouting slurry is uniform. As the grouting progresses, the grouting slurry can be adjusted by adjusting the pressure of the grouting pump (11) and the water injection pump (1) through the relative relationship between the grouting flowmeter (12) and the water injection flowmeter (2). The flow of water and water changes the consistency of the grouting slurry, and the grouting slurry changes from thin to thick, so that the thickened grout will appear in the rock fractures as deposition points closer to the hole wall, and will continue to fill, so that the rock fractures will be filled densely to achieve good grouting. slurry filling effect.

Claims (1)

1. a kind of sleeve valve grouting device for becoming grouting serous fluid denseness, it is characterised in that the device is by slip casting core pipe, water injection pipe, sleeve Casing, bowl-type stop grouting plug, slip casting core pipe plasma discharge hole, water injection pipe osculum, penetrates slurry hole, vibrator composition;The slip casting core pipe with Two groups of bowl-type stop grouting plugs, mortar leakage prevention are set respectively up and down between oversleeve pipe, and water injection pipe is coaxially disposed with slip casting core pipe, water injection pipe Diameter is less than slip casting core pipe, and length is consistent with slip casting core pipe length, water injection pipe top connection vibrator, water injection pipe insertion slip casting core Pipe portion fractionation sets water injection pipe osculum, by the vibrations of vibrator make the water that is flowed out out of water injection pipe osculum with slip casting core pipe Slurries are uniformly mixed, so as to adjust flow in water injection pipe and dynamic regulation slurry consistency, are stayed in slip casting core pipe and are set slip casting core pipe Plasma discharge hole, becomes the slurry hole of penetrating that denseness slurries are set by being stayed on oversleeve pipe and injects rock mass.
CN201721150669.4U 2017-09-09 2017-09-09 A kind of sleeve valve grouting device for becoming grouting serous fluid denseness Expired - Fee Related CN207332826U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112392028A (en) * 2020-12-08 2021-02-23 东华理工大学 Assembly combined type grouting pipe assembly capable of simultaneously filling single grout and double grout
CN115874976A (en) * 2022-11-02 2023-03-31 贵州省煤层气页岩气工程技术研究中心 Multi-coal-seam gas extraction drilling grouting hole sealing equipment and process
CN117286870A (en) * 2023-11-23 2023-12-26 中国建筑第六工程局有限公司 A new intelligent grouting reinforcement method for dealing with complex geology

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112392028A (en) * 2020-12-08 2021-02-23 东华理工大学 Assembly combined type grouting pipe assembly capable of simultaneously filling single grout and double grout
CN115874976A (en) * 2022-11-02 2023-03-31 贵州省煤层气页岩气工程技术研究中心 Multi-coal-seam gas extraction drilling grouting hole sealing equipment and process
CN115874976B (en) * 2022-11-02 2025-08-05 贵州省煤层气页岩气工程技术研究中心 Multi-coal seam gas extraction drilling grouting and sealing equipment and process
CN117286870A (en) * 2023-11-23 2023-12-26 中国建筑第六工程局有限公司 A new intelligent grouting reinforcement method for dealing with complex geology

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