CN207326350U - A kind of brake caliper parking executive module assembly equipment - Google Patents
A kind of brake caliper parking executive module assembly equipment Download PDFInfo
- Publication number
- CN207326350U CN207326350U CN201720887522.7U CN201720887522U CN207326350U CN 207326350 U CN207326350 U CN 207326350U CN 201720887522 U CN201720887522 U CN 201720887522U CN 207326350 U CN207326350 U CN 207326350U
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- China
- Prior art keywords
- executive module
- fixture
- cylinder
- brake caliper
- parking executive
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Abstract
The utility model discloses a kind of brake caliper parking executive module assembly equipment, including:Vision detection system;Assembly system is arranged at the side of vision detection system, and assembly system includes upper moving mechanism, ejecting mechanism, fixture and clamping device, and upper moving mechanism, ejecting mechanism, fixture and clamping device are sequentially located on same straight line;Upper moving mechanism is upper mobile cylinder;Sleeve, the release cylinder being arranged in sleeve and the mandrel being fixedly connected with releasing the piston rod of cylinder that ejecting mechanism includes being fixedly connected with the piston rod of upper mobile cylinder;Fixture is used to clamp caliper, and mandrel is right against the side of fixture, is installed parking executive module to the inside of caliper by upper moving mechanism and ejecting mechanism;Clamping device includes jacking cylinder and the Pneumatic clamping jaw being fixedly connected with the piston rod of jacking cylinder, and Pneumatic clamping jaw is right against the opposite side of fixture.The utility model optimizes assembly technology, high efficient and reliable ground Assembly part.
Description
Technical field
It the utility model is related to the technical field of brake caliper, more particularly to a kind of assembling of brake caliper parking executive module
Equipment.
Background technology
In recent years, extensively should be obtained on the car of integral type brake caliper (hereinafter referred to as integral type clamp) at home and abroad
With each brake manufacturing company also puts into the research and development and manufacture that a large amount of manpower and materials carry out integral type clamp.
In the whole assembling process of product, the assembling that parking performs parts is particularly critical, is mainly shown as number of components
Amount is more, and architectural difference is big, and deep hole assembling, required precision is high, and the assembling defect for being possible to occur can not be detected after assembling;It is raw at the same time
Production beat will be matched with other stations.Due to being new product structure, can also be used for reference without the experience of colleague, in this technical background
Under, explore and develop a kind of brand-new assembly technology and equipment, just become a kind of urgent demand.
Utility model content
The problem of for above-mentioned generation, the purpose of this utility model is to provide a kind of reliable brake caliper of precise and high efficiency
Parking executive module assembly equipment.
To achieve these goals, the technical solution that the utility model is taken is:
A kind of brake caliper parking executive module assembly equipment, wherein, including:Vision detection system, the vision-based detection
Whether the state that system is used to detect parking executive module is correct;Assembly system, the assembly system are arranged at the vision inspection
The side of examining system, the assembly system include upper moving mechanism, ejecting mechanism, fixture and clamping device, the upper moving machine
Structure, the ejecting mechanism, the fixture and the clamping device are sequentially located on same straight line;The upper moving mechanism is to move up
Take offence cylinder;The ejecting mechanism include be fixedly connected with the piston rod of the upper mobile cylinder sleeve, be arranged on the sleeve
Interior release cylinder and the mandrel being fixedly connected with the piston rod of the release cylinder;The fixture is used to clamp caliper, institute
The side that mandrel is right against the fixture is stated, parking executive module is installed by the upper moving mechanism and the ejecting mechanism
To the inside of caliper;The clamping device includes jacking cylinder and the pneumatic clamps being fixedly connected with the piston rod of the jacking cylinder
Pawl, the Pneumatic clamping jaw are right against the opposite side of the fixture.
Above-mentioned brake caliper parking executive module assembly equipment, wherein, the vision detection system includes being used to shoot
The camera of parking executive module, gauge and reflector for clamping parking executive module, the camera is right against described reflective
Plate, the gauge is between the camera and the reflector, and the camera, the gauge and the reflector are positioned at same
On straight line.
Above-mentioned brake caliper parking executive module assembly equipment, wherein, the sleeve is relative to the upper moving mechanism
The other end offer an annular groove, the internal diameter of the annular groove and the outside diameter of the thrust shaft of the parking executive module
Match.
Above-mentioned brake caliper parking executive module assembly equipment, wherein, the cylinder body for releasing cylinder and the sleeve
Inner wall be fixedly connected.
Above-mentioned brake caliper parking executive module assembly equipment, wherein, the fixture is hollow cylindrical structure, institute
State and an annular convex platform is extended inwardly to form in the middle part of the inner wall of fixture, the center of the annular convex platform offers a Folder through-holes.
Above-mentioned brake caliper parking executive module assembly equipment, wherein, the mandrel relative to the release cylinder
The other end be fixed with magnet.
Above-mentioned brake caliper parking executive module assembly equipment, wherein, the sleeve relative to upper moving mechanism
The left and right sides of the inner wall of the other end offers a set of cylinder ear groove respectively, the two sleeve ear slots, two earhole phases with caliper respectively
Matching.
A kind of application method of brake caliper parking executive module assembly equipment, wherein, including above-mentioned any one institute
The brake caliper parking executive module assembly equipment stated, the application method include:
Step 1:Assemble parking executive module;
Step 2:Whether the state that parking executive module is detected by the vision detection system is correct;
Step 3:The parking executive module for detecting qualified is put into the sleeve, the magnet of the end of the mandrel is inhaled
Firmly parking executive module.
Step 4:The fixture clamps caliper to be installed, and the upper mobile cylinder stretches out, and drives the sleeve to stretch into pincers
The inside of body and positioning, the release cylinder stretch out, and parking executive module is pushed into the axle sleeve of caliper by the mandrel;
Step 5:The jacking cylinder is stretched out, and the Pneumatic clamping jaw clamps the thrust shaft of parking executive module, described to push away
Go out cylinders retract, parking executive module departs from the magnet of the mandrel;
Step 6:The upper mobile cylinder is retracted, and the sleeve leaves caliper;
Step 7:The Pneumatic clamping jaw unclamps, and the jacking cylinder is retracted.
The application method of above-mentioned brake caliper parking executive module assembly equipment, wherein, in the step 2, detection is stayed
Whether the state of car executive module correctly includes:Detect whether neglected loading part, detect whether more dress parts;Detect whether to load in mixture zero
Part, detect whether instead to fill part.
As a result of above-mentioned technology, the good effect for being allowed to have compared with prior art is the utility model:
(1) the utility model takes advanced detection means, prevents Assembly part and the generation of error condition occurs, reaches
The purpose of thorough mistake proofing.
(2) the utility model optimizes assembly technology, high efficient and reliable ground Assembly part.
Brief description of the drawings
Fig. 1 is the schematic diagram of the vision detection system of the brake caliper parking executive module assembly equipment of the utility model.
Fig. 2 is the schematic diagram of the brake caliper parking executive module assembly equipment of the utility model.
Fig. 3 is the schematic diagram of the ejecting mechanism of the brake caliper parking executive module assembly equipment of the utility model.
Fig. 4 a be the ejecting mechanism of the brake caliper parking executive module assembly equipment of the utility model ejecting mechanism and
The first position schematic diagram of fixture.
Fig. 4 b be the ejecting mechanism of the brake caliper parking executive module assembly equipment of the utility model ejecting mechanism and
The second place schematic diagram of fixture.
Fig. 5 is the schematic diagram of the clamping device of the brake caliper parking executive module assembly equipment of the utility model.
Fig. 6 a are the schematic diagrames of the caliper of the brake caliper parking executive module assembly equipment of the utility model.
Fig. 6 b are the schematic diagrames of the parking executive module of the brake caliper parking executive module assembly equipment of the utility model.
Fig. 7 is the schematic diagram of the sleeve of the brake caliper parking executive module assembly equipment of the utility model.
In attached drawing:1st, vision detection system;11st, camera;12nd, gauge;13rd, reflector;2nd, upper moving mechanism;3rd, kickoff mechanism
Structure;31st, sleeve;311st, annular groove;312nd, sleeve ear slot;32nd, cylinder is released;33rd, mandrel;4th, fixture;5th, clamping device;
51st, jacking cylinder;52nd, Pneumatic clamping jaw;6th, parking executive module;61st, thrust platform;62nd, ball bearing;63rd, thrust shaft;
64th, thrust bearing;65th, gasket;67th, O-ring;7th, caliper.
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, but not as the utility model
Limit.
Fig. 1 is the signal of the vision detection system of the brake caliper parking executive module assembly equipment of the utility model, Fig. 2
It is the schematic diagram of the brake caliper parking executive module assembly equipment of the utility model, Fig. 3 is the brake caliper of the utility model
The schematic diagram of the ejecting mechanism of parking executive module assembly equipment, Fig. 4 a are the brake caliper parking executive modules of the utility model
The ejecting mechanism of the ejecting mechanism of assembly equipment and the first position schematic diagram of fixture, Fig. 4 a are the brake calipers of the utility model
The ejecting mechanism of the ejecting mechanism of parking executive module assembly equipment and the second place schematic diagram of fixture, Fig. 5 are that this practicality is new
The schematic diagram of the clamping device of the brake caliper parking executive module assembly equipment of type, refers to shown in Fig. 1 to Fig. 5, shows
A kind of brake caliper parking executive module assembly equipment of preferred embodiment, including:Vision detection system 1, vision detection system 1
Whether the state for detecting parking executive module 6 is correct.
In addition, as a kind of preferred embodiment, brake caliper parking executive module assembly equipment further includes:Assembling system
System, assembly system are arranged at the side of vision detection system 1, and assembly system includes upper moving mechanism 2, ejecting mechanism 3, fixture 4
With clamping device 5, upper moving mechanism 2, ejecting mechanism 3, fixture 4 and clamping device 5 are sequentially located on same straight line.
In addition, as a kind of preferred embodiment, brake caliper parking executive module assembly equipment further includes:Upper moving machine
Structure 2 is upper mobile cylinder.
Further, further included as a kind of preferred embodiment, brake caliper parking executive module assembly equipment:Kickoff mechanism
Sleeve 31 that structure 3 includes being fixedly connected with the piston rod of upper mobile cylinder, the release cylinder 32 that is arranged in sleeve 31 and with
Release the mandrel 33 that the piston rod of cylinder 32 is fixedly connected.
Further, further included as a kind of preferred embodiment, brake caliper parking executive module assembly equipment:Fixture
4 are used to clamp caliper 7, and mandrel 33 is right against the side of fixture 4, and parking is performed group by upper moving mechanism 2 and ejecting mechanism 3
Part 6 is installed to the inside of caliper 7.
Further, further included as a kind of preferred embodiment, brake caliper parking executive module assembly equipment:Clamping
Mechanism 5 includes jacking cylinder 51 and the Pneumatic clamping jaw 52 being fixedly connected with the piston rod of jacking cylinder 51,52 face of Pneumatic clamping jaw
In the opposite side of fixture 4.
In addition, as a kind of preferred embodiment, vision detection system 1 includes being used for the phase for shooting parking executive module 6
Machine 11, gauge 12 and reflector 13 for clamping parking executive module 6, camera 11 are right against reflector 13, and gauge 12 is located at
Between camera 11 and reflector 13, camera 11, gauge 12 and reflector 13 are located along the same line.
In addition, as a kind of preferred embodiment, sleeve 31 offers an annular relative to the other end of upper moving mechanism 2
Groove 311, the internal diameter of annular groove 311 and the outside diameter of the thrust shaft 61 of parking executive module 6 match.
It these are only the utility model preferred embodiment, not thereby limit the embodiment and protection of the utility model
Scope.
The utility model also has on the basis of the above is implemented as follows mode:
In the further embodiment of the utility model, continuing with referring to shown in Fig. 1 to Fig. 5, release the cylinder body of cylinder 32 with
The inner wall of sleeve 31 is fixedly connected.
In the further embodiment of the utility model, fixture 4 is hollow cylindrical structure, the middle part of the inner wall of fixture 4
An annular convex platform 41 is extended inwardly to form, the center of annular convex platform 41 offers a Folder through-holes.
In the further embodiment of the utility model, mandrel 33 is fixed with magnet relative to the other end for releasing cylinder 32
(not shown).
In the further embodiment of the utility model, the inner wall of the other end relative to upper moving mechanism 2 of sleeve 31
The left and right sides offers a set of cylinder ear groove 312 respectively, and two sleeve ear slots 312 match with two earholes of caliper 7 respectively.
In the further embodiment of the utility model, the application method of the utility model is further included:
Step 1:Assemble parking executive module 6;
Step 2:It is shown in Figure 1, parking executive module 6 is clamped on gauge 12, passes through vision detection system 1
Camera 11 take pictures to parking executive module 6, it is whether correct to detect the state of parking executive module 6;
Step 3:Refer to shown in Fig. 2, Fig. 3, the parking executive module 6 for detecting qualified is put into sleeve 31, mandrel 33
The magnet of end hold parking executive module 6.
Step 4:Refer to shown in Fig. 4 a, Fig. 4 b, fixture 4 clamps caliper 7 to be installed, and upper mobile cylinder 2 stretches out, band
Moving sleeve 31 stretches into the inside of caliper 7 and positioning, releases cylinder 32 and stretches out, parking executive module 6 is pushed into pincers by mandrel 33
In the axle sleeve of body 7;
Step 5:Shown in Figure 5, jacking cylinder 51 is stretched out, and Pneumatic clamping jaw 52 clamps the thrust of parking executive module 6
Shaft, releases cylinder 32 and retracts, parking executive module 6 departs from the magnet of mandrel 33;
Step 6:Upper mobile cylinder 2 is retracted, and sleeve 31 leaves caliper 7;
Step 7:Pneumatic clamping jaw 52 unclamps, and jacking cylinder 51 is retracted.
Fig. 6 a are the schematic diagrames of the caliper of the brake caliper parking executive module assembly equipment of the utility model, and Fig. 6 b are these
The schematic diagram of the parking executive module of the brake caliper parking executive module assembly equipment of utility model, refers to Fig. 6 a and Fig. 6 b
It is shown.
In the further embodiment of the utility model, parking executive module 6 is fixed in the axle sleeve of caliper 7, and parking performs
Component includes thrust platform 61, ball bearing 62, thrust shaft 63, thrust bearing 64, gasket 65 and O-ring 67.
If to whole brake caliper by the way of single-piece assembling, it will using multiple devices, elongate technical process,
It is low to put into more efficiency, it is to be assembled part in the form of assembly unit to improve the most effective method of efficiency of assembling.
Therefore, by further industrial analysis, the single-piece assembling for finding O-ring 67 is extremely difficult, first cause
Be rigging position apart from workpiece top farther out;Secondary cause is profound pass assembling, and assemble mechanism movement travel is grown, poor rigidity,
Manufacture difficulty is big;And easily slide out aperture behind the loading shoulder of O-ring 67 hole;In addition 63 front end pointed tooth of thrust shaft is inserted through O
Easily cut during type 67 endoporus of circle.By the way that certain hoop can be produced after finding that O-ring 67 is inserted in thrust shaft 63 after experiment
Clamp force, so that being assembled together as a component for thrust platform 61, ball bearing 62, thrust shaft 63 provides possibility,
Therefore the utility model, which is employed parking executive module 6, first assemble as with entirety, then parking executive module 6 is integrally fitted into
The technique of caliper 7.
In the further embodiment of the utility model, in step 2, whether the state of detection parking executive module 6 correctly wraps
Include:Detect whether neglected loading part (such as neglected loading thrust bearing 64 or gasket 65), detect whether more dress parts (as loaded two panels gasket
65 or thrust bearing 64);Detecting whether to load in mixture part, (such as two panels gasket 65 replaces thrust bearing 64 and gasket 65, or two push away
Power bearing 64 replaces thrust bearing 64 and gasket 65), detect whether instead to fill part (such as thrust bearing 64 and gasket is counter fill 65)
Defect.
In the further embodiment of the utility model, the magnetic force size of the magnet on mandrel 33 is needed according to parking execution group
The gravity of part 6 is specifically set.Magnetic force is too small, and the absorption of parking executive module 6 does not live;Magnetic force is too big, and parking executive module 6 loads set
Gasket 65 can be picked up offset during cylinder 31, influence to assemble.
Fig. 7 is the schematic diagram of the sleeve of the brake caliper parking executive module assembly equipment of the utility model, refers to Fig. 7
It is shown.
In the further embodiment of the utility model, parking executive module 6 is inserted into exactly and is positioned on fixture 4
In axle sleeve in caliper 7, it need to ensure that 31 endoporus of sleeve and the axle sleeve of caliper 7 have enough concentricities;Pore volume in sleeve 31 at the same time
The sleeve ear slot 312 of thrust platform 61 received will align with the ear slot hole of caliper 7, i.e., symmetry will reach enough accuracy requirement,
Parking executive module 6 can be pushed into caliper 7.
It these are only the utility model preferred embodiment, not thereby limit the embodiment and protection of the utility model
Scope, to those skilled in the art, should can appreciate that all with the utility model specification and diagramatic content institute
The equivalent substitution made and obviously change obtained scheme, should be included in the scope of protection of the utility model
It is interior.
Claims (7)
- A kind of 1. brake caliper parking executive module assembly equipment, it is characterised in that including:Vision detection system;Assembly system, the assembly system are arranged at the side of the vision detection system, and the assembly system includes upper movement Mechanism, ejecting mechanism, fixture and clamping device, the upper moving mechanism, the ejecting mechanism, the fixture and the clamping machine Structure is sequentially located on same straight line;The upper moving mechanism is upper mobile cylinder;The ejecting mechanism include be fixedly connected with the piston rod of the upper mobile cylinder sleeve, be arranged in the sleeve Release cylinder and the mandrel being fixedly connected with the piston rod of the release cylinder;The fixture is used to clamp caliper, and the mandrel is right against the side of the fixture;The clamping device includes jacking cylinder and the Pneumatic clamping jaw being fixedly connected with the piston rod of the jacking cylinder, the gas Dynamic clamping jaw is right against the opposite side of the fixture.
- 2. brake caliper parking executive module assembly equipment according to claim 1, it is characterised in that the vision-based detection System includes being used to shoot the camera of parking executive module, gauge and reflector for clamping parking executive module, the phase Machine is right against the reflector, and the gauge is between the camera and the reflector, the camera, the gauge and institute Reflector is stated to be located along the same line.
- 3. brake caliper parking executive module assembly equipment according to claim 1, it is characterised in that the sleeve is opposite An annular groove, the internal diameter of the annular groove and the parking executive module are offered in the other end of the upper moving mechanism The outside diameter of thrust shaft match.
- 4. brake caliper parking executive module assembly equipment according to claim 3, it is characterised in that the release cylinder Cylinder body be fixedly connected with the inner wall of the sleeve.
- 5. brake caliper parking executive module assembly equipment according to claim 1, it is characterised in that during the fixture is Empty cylindrical structure, extends inwardly to form an annular convex platform, the center of the annular convex platform in the middle part of the inner wall of the fixture Offer a Folder through-holes.
- 6. brake caliper parking executive module assembly equipment according to claim 1, it is characterised in that the phase of the mandrel Magnet is fixed with for the other end of the release cylinder.
- 7. brake caliper parking executive module assembly equipment according to claim 1, it is characterised in that the phase of the sleeve A set of cylinder ear groove, the two sleeve ear slot difference are offered respectively for the left and right sides of the inner wall of the other end of upper moving mechanism Match with two earholes of caliper.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720887522.7U CN207326350U (en) | 2017-07-20 | 2017-07-20 | A kind of brake caliper parking executive module assembly equipment |
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CN201720887522.7U CN207326350U (en) | 2017-07-20 | 2017-07-20 | A kind of brake caliper parking executive module assembly equipment |
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CN207326350U true CN207326350U (en) | 2018-05-08 |
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ID=62377294
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CN201720887522.7U Active CN207326350U (en) | 2017-07-20 | 2017-07-20 | A kind of brake caliper parking executive module assembly equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108817909A (en) * | 2018-09-07 | 2018-11-16 | 芜湖全程智能科技有限公司 | A kind of brake callipers bracket oiling press fitting guide rod device hold-down mechanism |
CN114083254A (en) * | 2021-11-26 | 2022-02-25 | 中国航空工业集团公司西安飞行自动控制研究所 | Flexible clamping device and method for automatic adjustment of multiple hydraulic actuating cylinders |
-
2017
- 2017-07-20 CN CN201720887522.7U patent/CN207326350U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108817909A (en) * | 2018-09-07 | 2018-11-16 | 芜湖全程智能科技有限公司 | A kind of brake callipers bracket oiling press fitting guide rod device hold-down mechanism |
CN108817909B (en) * | 2018-09-07 | 2020-08-21 | 芜湖全程智能科技有限公司 | Pressing mechanism of oil coating and press mounting guide rod device of brake caliper support |
CN114083254A (en) * | 2021-11-26 | 2022-02-25 | 中国航空工业集团公司西安飞行自动控制研究所 | Flexible clamping device and method for automatic adjustment of multiple hydraulic actuating cylinders |
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