CN207326315U - A kind of running-in machine for sliding rail of automobile seat break-in - Google Patents

A kind of running-in machine for sliding rail of automobile seat break-in Download PDF

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Publication number
CN207326315U
CN207326315U CN201721384907.8U CN201721384907U CN207326315U CN 207326315 U CN207326315 U CN 207326315U CN 201721384907 U CN201721384907 U CN 201721384907U CN 207326315 U CN207326315 U CN 207326315U
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running
machine according
slide rail
cam
hole
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CN201721384907.8U
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胡冠之
孙宇
彭俊
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Hubei Aviation Precision Machinery Technology Co Ltd
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Hubei Hangjia Magna Seating System Co Ltd
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Abstract

本实用新型公开了一种用于汽车座椅滑轨磨合的磨合机;本实用新型所提供的磨合机中通过滑轨定位部件将外滑轨定位于滑座本体上,驱动外滑轨相对内滑轨往复运动,因内滑轨与钢球均配合于外滑轨内部,故滑轨定位部件可以连接于外滑轨的外壁任一位置,不限于端部,可以连接于外滑轨的外壁中部等位置,并且连接面积相应比较大,这样曲柄驱动机构通过滑座本体施加于外滑轨上的滑动力也可靠近外滑轨的中部,避免外滑轨承受扭矩,提高了外滑轨的滑动平稳性,提高了外滑轨和内滑轨二者之间磨合质量以及显著地提高了磨合效率。

The utility model discloses a running-in machine for sliding rails of automobile seats; in the running-in machine provided by the utility model, the outer sliding rails are positioned on the sliding seat body through the sliding rail positioning parts, and the outer sliding rails are driven to be opposite to the inner sliding rails. The slide rail reciprocates, because the inner slide rail and the steel ball are matched inside the outer slide rail, so the slide rail positioning part can be connected to any position on the outer wall of the outer slide rail, not limited to the end, but can be connected to the outer wall of the outer slide rail The middle part, etc., and the connection area is relatively large, so that the sliding force applied by the crank drive mechanism to the outer slide rail through the slide body can also be close to the middle of the outer slide rail, avoiding the torque on the outer slide rail and improving the stability of the outer slide rail. The smoothness of sliding improves the running-in quality between the outer slide rail and the inner slide rail and significantly improves the running-in efficiency.

Description

一种用于汽车座椅滑轨磨合的磨合机A running-in machine for running-in of car seat slide rails

技术领域technical field

本实用新型涉及汽车座椅滑轨的磨合技术领域,特别涉及一种用于汽车座椅滑轨磨合的磨合机。The utility model relates to the technical field of running-in of slide rails of automobile seats, in particular to a running-in machine for running-in of slide rails of automobile seats.

背景技术Background technique

汽车座椅滑轨是汽车重要的组成部件之一,它的主要作用是实现汽车座椅的前后调节。汽车座椅滑轨主要包括外轨和内轨,其中外轨安装于汽车底板上,内轨安装于座椅上,利用二者之间的相对滑动实现汽车座椅的调节,以使乘坐人员获得较舒适的状态。The car seat slide rail is one of the important components of the car, and its main function is to realize the front and rear adjustment of the car seat. The car seat slide rail mainly includes an outer rail and an inner rail, wherein the outer rail is installed on the car floor, and the inner rail is installed on the seat, and the relative sliding between the two is used to realize the adjustment of the car seat, so that the occupants can obtain more comfortable state.

车辆中对于外轨和内轨之间的滑动力是具有一定标准的。外轨和内轨在机加工完成之后,二者之间的滑动力通常是不能满足车辆使用需求的,二者需要经过一定次数的磨合才能满足汽车使用需求。Vehicles have certain standards for sliding forces between the outer and inner rails. After the machining of the outer rail and the inner rail is completed, the sliding force between the two usually cannot meet the requirements of the vehicle, and the two need to go through a certain number of times of running-in to meet the requirements of the vehicle.

外轨和内轨的磨合工作通常在专门的磨合机上完成。现有技术中通常将外轨固定于磨合机的工作台上,利用驱动部件驱动内轨相对外轨往复滑动,从而实现二者的摩擦。The running-in work of the outer and inner rails is usually done on a special running-in machine. In the prior art, the outer rail is usually fixed on the workbench of the grinding machine, and the driving part is used to drive the inner rail to slide back and forth relative to the outer rail, so as to realize the friction between the two.

随着汽车座椅大批量生产及用户对滑轨总成滑动力要求的提高,内轨和外轨的摩擦质量和摩擦效率,成为本领域内技术人员越来越关注的问题。With the mass production of car seats and the improvement of user requirements on the sliding force of the slide rail assembly, the friction quality and friction efficiency of the inner rail and the outer rail have become more and more concerned by those skilled in the art.

实用新型内容Utility model content

本实用新型提供一种用于汽车座椅滑轨磨合的磨合机,包括机架,所述机架上设置有以下部件:The utility model provides a running-in machine for sliding rails of automobile seats, which comprises a frame, and the following components are arranged on the frame:

曲柄驱动机构,包括连接于转动轴上的凸轮,所述转动轴竖直设置;a crank drive mechanism, comprising a cam connected to a rotating shaft, the rotating shaft being arranged vertically;

滑块机构,包括滑座本体,所述滑座本体的底部与所述机架滑动配合,所述滑座本体上设有滑轨定位部件,用于定位座椅滑轨的外滑轨;所述滑座本体的端部通过连杆连接所述凸轮,以便在所述凸轮的转动作用下,所述滑座本体相对所述机架往复滑动。The slider mechanism includes a slider body, the bottom of the slider body is slidably matched with the frame, and the slider body is provided with a slide rail positioning part for positioning the outer slide rail of the seat slide rail; The end of the slider body is connected to the cam through a connecting rod, so that under the rotation of the cam, the slider body reciprocates and slides relative to the frame.

与现有技术中驱动内滑轨滑动相比,本实用新型所提供的磨合机中通过滑轨定位部件将外滑轨定位于滑座本体上,驱动外滑轨相对内滑轨往复运动,因内滑轨配合于外滑轨内部,故滑轨定位部件可以连接于外滑轨的外壁任一位置,不限于端部,可以连接于外滑轨的外壁中部等位置,并且连接面积相应比较大,这样曲柄驱动机构通过滑座本体施加于外滑轨上的滑动力也可靠近外滑轨的中部,避免外滑轨承受扭矩,提高了外滑轨的滑动平稳性,提高了外滑轨和内滑轨二者之间磨合质量。Compared with driving the inner slide rail to slide in the prior art, in the running-in machine provided by the utility model, the outer slide rail is positioned on the slide body through the slide rail positioning part, and the outer slide rail is driven to reciprocate relative to the inner slide rail. The inner slide rail fits inside the outer slide rail, so the slide rail positioning part can be connected to any position of the outer wall of the outer slide rail, not limited to the end, but can be connected to the middle of the outer wall of the outer slide rail, etc., and the connection area is relatively large In this way, the sliding force applied by the crank drive mechanism on the outer slide rail through the slide body can also be close to the middle of the outer slide rail, avoiding the torque on the outer slide rail, improving the sliding stability of the outer slide rail, and improving the stability of the outer slide rail and the outer slide rail. The running-in quality between the two inner slide rails.

可选的,所述滑座本体为平板结构,所述平板结构的下表面的两端部均设置有两段纵向延伸的滑轨,所述机架的上表面固定有纵向导轨,所述纵向导轨与各所述滑轨配合滑动。Optionally, the slider body is a flat plate structure, two longitudinally extending slide rails are provided at both ends of the lower surface of the flat plate structure, and longitudinal guide rails are fixed on the upper surface of the frame. The guide rail cooperates with each of the slide rails to slide.

可选的,所述滑块机构还包括支座,所述支座包括形成直角结构的横板和立板,所述横板的两端具有向内弯折的L型支脚,两所述L型支脚的底面与所述立板的下表面共同形成支撑面以固定于所述滑座本体的上表面;并且所述立板、所述L型支脚的竖直面均设置有多个减重孔。Optionally, the slider mechanism further includes a support, the support includes a horizontal plate and a vertical plate forming a right-angle structure, the two ends of the horizontal plate have L-shaped legs bent inward, and the two L The bottom surface of the L-shaped leg and the lower surface of the vertical plate jointly form a support surface to be fixed on the upper surface of the slider body; and the vertical surfaces of the vertical plate and the L-shaped leg are provided with multiple weight-reducing hole.

可选的,所述L型支脚的弯折面还进一步设置有卡块,所述滑座本体上设置有与所述卡块卡接固定的卡槽。Optionally, the bending surface of the L-shaped leg is further provided with a clamping block, and the body of the slider is provided with a clamping groove which is clamped and fixed with the clamping block.

可选的,所述滑座本体的一端设置有安装孔,所述安装孔内固定有连接立柱,所述连接立柱伸出所述安装孔的轴段上安装有轴承,所述连杆通过所述轴承套装于所述连接立柱。Optionally, one end of the slider body is provided with a mounting hole, and a connecting column is fixed in the mounting hole, and a bearing is installed on the shaft section of the connecting column protruding from the mounting hole, and the connecting rod passes through the The bearing is sleeved on the connecting column.

可选的,所述滑块机构还包括第一卡圈和第二卡圈,所述第一卡圈安装于所述连杆的连接孔内壁,所述第二卡圈安装于所述连接立柱的外周壁;所述轴承限位于所述第一卡圈和第二卡圈之间。Optionally, the slider mechanism further includes a first collar and a second collar, the first collar is installed on the inner wall of the connecting hole of the connecting rod, and the second collar is installed on the connecting column The outer peripheral wall; the bearing is limited between the first collar and the second collar.

可选的,所述连接立柱的上端部通过连接件与所述滑座本体固定连接。Optionally, the upper end of the connecting column is fixedly connected to the slider body through a connecting piece.

可选的,所述连接立柱的上端面设置有开口向上的安装凹槽,所述连接件包括Z型件和固定销,所述Z型件包括第一横壁、第二横壁以及连接所述第一横壁和所述第二横壁的立壁,所述第一横壁上设置有通孔,所述固定销同时设于所述第一横壁的通孔和所述安装凹槽内部,以固定所述第一横壁于所述连接立柱;所述第二横壁设有与所述滑座本体固定的配合结构。Optionally, the upper end surface of the connecting column is provided with an upwardly opening installation groove, the connecting piece includes a Z-shaped piece and a fixing pin, and the Z-shaped piece includes a first transverse wall, a second transverse wall and a A horizontal wall and the vertical wall of the second horizontal wall, the first horizontal wall is provided with a through hole, and the fixing pin is simultaneously provided in the through hole of the first horizontal wall and the inside of the installation groove to fix the first horizontal wall A horizontal wall is connected to the column; the second horizontal wall is provided with a matching structure fixed with the slider body.

可选的,自上而下,所述固定销包括直径依次减小的第一轴段、第二轴段和第三轴段,所述第一轴段卡装于所述第一横壁的外侧,所述第二轴段与所述第一横壁的通孔过盈配合,所述第三轴段与所述安装凹槽过盈配合。Optionally, from top to bottom, the fixing pin includes a first shaft segment, a second shaft segment and a third shaft segment with successively decreasing diameters, and the first shaft segment is clamped on the outside of the first transverse wall , the second shaft section has an interference fit with the through hole of the first transverse wall, and the third shaft section has an interference fit with the installation groove.

可选的,所述固定销的两端面分别设置有第一轴向盲孔和第二轴向盲孔。Optionally, a first axial blind hole and a second axial blind hole are respectively provided on both ends of the fixing pin.

可选的,所述连杆的杆体上设置有若干减重孔。Optionally, several lightening holes are provided on the rod body of the connecting rod.

可选的,所述凸轮的质心位置、重量及形状根据所述滑块机构的重量、所述转动轴的转速及动平衡原理确定。Optionally, the position, weight and shape of the center of mass of the cam are determined according to the weight of the slider mechanism, the rotational speed of the rotating shaft and the principle of dynamic balance.

可选的,所述曲柄驱动机构包括安装主体以及双角接触轴承组件,所述凸轮的凸轮轴通过所述双角接触轴承组件支撑于所述安装主体,所述凸轮轴与所述转动轴连接,所述安装主体还设置有与磨合机的机架配合固定的安装结构。Optionally, the crank drive mechanism includes a mounting body and a double angular contact bearing assembly, the camshaft of the cam is supported on the mounting body through the double angular contact bearing assembly, and the camshaft is connected to the rotating shaft , the installation main body is also provided with an installation structure that cooperates and fixes with the frame of the grinding machine.

可选的,所述凸轮设置有安装孔,所述安装孔内对称设置有键槽,所述凸轮轴的上端部通过相应键结构连接所述键槽,并且所述凸轮轴位于所述安装孔外侧的轴段具有环状凸缘,所述凸轮支撑固定于所述环状凸缘。Optionally, the cam is provided with a mounting hole, and a keyway is symmetrically arranged in the mounting hole, the upper end of the camshaft is connected to the keyway through a corresponding key structure, and the camshaft is located outside the mounting hole. The shaft section has an annular flange to which the cam support is fixed.

可选的,所述双角接触轴承组件包括轴承套,自上而下,所述轴承套内部依次设置有第一双角接触轴承、定位套和第二双角接触轴承,所述轴承套固定于所述安装主体。Optionally, the double angular contact bearing assembly includes a bearing sleeve. From top to bottom, a first double angular contact bearing, a positioning sleeve and a second double angular contact bearing are sequentially arranged inside the bearing sleeve, and the bearing sleeve is fixed on the installation body.

可选的,所述轴承套的两端面分别固定有第一卡环和第二卡环,分别用于限位所述第一双角接触轴承和所述第二双角接触轴承所述第一卡环和所述第二卡环套装于所述凸轮轴的外周。Optionally, a first snap ring and a second snap ring are respectively fixed on both ends of the bearing sleeve, which are respectively used to limit the first double angular contact bearing and the second double angular contact bearing. The snap ring and the second snap ring are sleeved on the outer periphery of the camshaft.

可选的,所述凸轮轴上还设置有锁紧螺母,所述锁紧螺母设置于所述轴承套的外部,用于限定所述第二双角接触轴承的下限位置。Optionally, a lock nut is further provided on the camshaft, and the lock nut is provided outside the bearing sleeve to limit the lower limit position of the second double angular contact bearing.

可选的,所述凸轮驱动装置具体包括伺服电机,所述转动轴为所述伺服电机的输出轴,所述伺服电机的输出轴通过联轴器连接所述凸轮轴,所述伺服电机的壳体安装于所述安装主体。Optionally, the cam driving device specifically includes a servo motor, the rotating shaft is the output shaft of the servo motor, the output shaft of the servo motor is connected to the camshaft through a coupling, and the housing of the servo motor The body is installed on the installation body.

可选的,所述机架包括工作台,所述工作台上设置有通孔,所述安装主体安装于所述工作台的下表面,所述伺服电机的输出轴穿过所述工作台的通孔连接位于所述工作台上方的所述凸轮。Optionally, the frame includes a workbench, the workbench is provided with a through hole, the installation body is installed on the lower surface of the workbench, and the output shaft of the servo motor passes through the workbench. The through hole is connected with the cam located above the workbench.

可选的,所述安装主体上还设置有传感器,所述凸轮轴上安装有感应板,所述传感器与所述感应板配合确定所述伺服电机的控制原点位置。Optionally, a sensor is further arranged on the installation main body, an induction plate is installed on the camshaft, and the sensor cooperates with the induction plate to determine the control origin position of the servo motor.

可选的,所述凸轮通过连杆连接所述滑座本体,所述凸轮包括大端部和小端部,所述小端部设置有连接孔,所述连接孔内部安装有连接柱,连接柱上安装有深沟球轴承,连杆的一端通过所述深沟球轴承连接所述连接柱。Optionally, the cam is connected to the slider body through a connecting rod, the cam includes a large end and a small end, the small end is provided with a connecting hole, and a connecting column is installed inside the connecting hole to connect A deep groove ball bearing is installed on the column, and one end of the connecting rod is connected to the connecting column through the deep groove ball bearing.

可选的,所述连接孔为台阶孔,自上而下包括两段:大径段和小径段,所述大径段与所述小径段形成台阶面,自上而下所述连接柱包括轴承安装段、凸缘段和安装段,所述凸缘段抵靠所述台阶面,所述安装段容置于所述小径段内部。Optionally, the connecting hole is a stepped hole, which includes two sections from top to bottom: a large-diameter section and a small-diameter section, the large-diameter section and the small-diameter section form a stepped surface, and the connecting column includes from top to bottom The bearing installation section, the flange section and the installation section, the flange section abuts against the step surface, and the installation section is accommodated inside the small diameter section.

可选的,所述连接柱上还设置有定位所述深沟球轴承下限位置的挡圈。Optionally, a retaining ring for positioning the lower limit position of the deep groove ball bearing is also provided on the connecting column.

可选的,所述外滑轨上预加工有与车架配合安装的固定结构,所述滑轨定位部件与该固定结构配合安装。Optionally, the outer slide rail is pre-processed with a fixing structure that is installed in cooperation with the vehicle frame, and the slide rail positioning component is installed in cooperation with the fixing structure.

此外,本实用新型还提供了一种上述任一项所述的用于汽车座椅滑轨磨合的磨合机的控制方法,该方法具体为:In addition, the utility model also provides a control method of the running-in machine for the running-in of the car seat slide rail described in any one of the above, the method is specifically:

预先组装曲柄驱动机构、滑块机构安装于机架上,将外滑轨定位于滑块机构上以及将内滑轨固定;Pre-assemble the crank drive mechanism and slider mechanism on the frame, position the outer slide rail on the slider mechanism and fix the inner slide rail;

驱动转动轴带动凸轮转动,进而带动外滑轨相对内滑轨往复滑动,以实现内滑轨和外滑轨之间的磨合。The drive rotation shaft drives the cam to rotate, and then drives the outer slide rail to slide back and forth relative to the inner slide rail, so as to realize the running-in between the inner slide rail and the outer slide rail.

附图说明Description of drawings

图1为本实用新型一种实施例中磨合机的局部结构示意图;Fig. 1 is the partial structure schematic diagram of running-in machine in a kind of embodiment of the utility model;

图2为本实用新型一种实施例中滑块机构的结构示意图;Fig. 2 is a schematic structural view of a slider mechanism in an embodiment of the present invention;

图3为本实用新型一种实施例中滑块机构的爆炸示意图;Fig. 3 is an exploded schematic diagram of the slider mechanism in an embodiment of the utility model;

图4为图2中连杆的结构示意图;Fig. 4 is the structural representation of connecting rod in Fig. 2;

图5为图2中支座的结构示意图;Fig. 5 is a schematic structural view of the support in Fig. 2;

图6为图2中支座另一方向的结构示意图;Fig. 6 is a schematic view of the structure in another direction of the support in Fig. 2;

图7为本实用新型一种具体实施例中连杆与滑座本体连接位置的剖视图;Fig. 7 is a cross-sectional view of the connection position between the connecting rod and the slider body in a specific embodiment of the present invention;

图8为本实用新型一种具体实施例中曲柄驱动机构的结构示意图;Fig. 8 is a schematic structural view of the crank drive mechanism in a specific embodiment of the present invention;

图9为图8的爆炸图;Figure 9 is an exploded view of Figure 8;

图10为图8中凸轮轴连接位置的剖视示意图;Fig. 10 is a schematic cross-sectional view of the connection position of the camshaft in Fig. 8;

图11为本实用新型一种具体实施例中凸轮的结构示意图;Fig. 11 is a structural schematic diagram of a cam in a specific embodiment of the present invention;

图12为本实用新型一种具体实施例中凸轮轴的结构示意图。Fig. 12 is a structural schematic diagram of a camshaft in a specific embodiment of the present invention.

其中,图1至图12中:Among them, in Figure 1 to Figure 12:

机架1;导轨安装板11;导轨1a;Rack 1; guide rail mounting plate 11; guide rail 1a;

曲柄驱动机构2;安装主体20;凸轮21;凸轮轴231;伺服电机22;连接柱23;第一双角接触轴承241;第二双角接触轴承242;轴承套243;定位套244;深沟球轴承25;挡圈251;第一卡环261;第二卡环262;锁紧螺母263;挡圈264;传感器27;联轴器28;减速器29;Crank driving mechanism 2; installation main body 20; cam 21; camshaft 231; servo motor 22; connecting column 23; first double angular contact bearing 241; second double angular contact bearing 242; bearing sleeve 243; positioning sleeve 244; deep groove Ball bearing 25; retaining ring 251; first snap ring 261; second snap ring 262; lock nut 263; retaining ring 264; sensor 27; coupling 28; reducer 29;

滑块机构3;滑座本体31;滑轨3a;滑轨定位部件32;连杆33;减重孔33a;连接孔331;连接孔332;支座34;横板341、立板342、L型支脚343、卡块344、减重孔34a;连接立柱35;Z型件36;第一横壁361;第二横壁363;立壁362;固定销37;轴承38;第一卡圈391;第二卡圈392。Slider mechanism 3; slide body 31; slide rail 3a; slide rail positioning part 32; connecting rod 33; weight reduction hole 33a; connecting hole 331; connecting hole 332; support 34; Type leg 343, block 344, lightening hole 34a; Connecting column 35; Z-shaped part 36; First cross wall 361; Collar 392.

具体实施方式Detailed ways

本文对现有的高速磨合机的工作方式以及结构进行了深入研究,研究发现:将外轨固定,驱动内轨往复滑动的方式中,因内轨安装于外轨的内部,为了滑动过程中,与内轨连接的传动部件不与外轨干涉,传动部件仅能连接内轨的端部。也就是说,驱动部件的驱动力通过传动部件施加于内轨的其中一端部。This paper conducts in-depth research on the working mode and structure of the existing high-speed running-in machine. The research finds that: in the method of fixing the outer rail and driving the inner rail to slide back and forth, because the inner rail is installed inside the outer rail, in order to slide, The transmission part connected with the inner rail does not interfere with the outer rail, and the transmission part can only be connected with the end of the inner rail. That is, the driving force of the driving part is applied to one end of the inner rail through the transmission part.

本文发现,传动部件对内轨的施力点位于内轨的端部,内轨受到转矩较大,在滑动过程中容易造成抖动,严重影响了内轨与外轨之间的摩擦质量。This paper finds that the force point of the transmission part on the inner rail is located at the end of the inner rail, and the inner rail is subjected to a large torque, which is easy to cause vibration during the sliding process, which seriously affects the friction quality between the inner rail and the outer rail.

在上述研究发现的基础上,本文提出了一种具有较高摩擦质量的高速磨合机。Based on the above research findings, a high-speed running-in machine with higher frictional quality is proposed in this paper.

为了使本领域的技术人员更好地理解本实用新型的技术方案,下面结合附图和具体实施例对本实用新型作进一步的详细说明。In order to make those skilled in the art better understand the technical solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

请参考图1至图12,图1为本实用新型一种实施例中磨合机的局部结构示意图;图2为本实用新型一种实施例中滑块机构的结构示意图;图3为本实用新型一种实施例中滑块机构的爆炸示意图;图4为图2中连杆的结构示意图;图5为图2中支座的结构示意图;图6为图2中支座另一方向的结构示意图;图7为本实用新型一种具体实施例中连杆与滑座本体连接位置的剖视图;图8为本实用新型一种具体实施例中曲柄驱动机构的结构示意图;图9为图8的爆炸图;图10为图8中凸轮轴连接位置的剖视示意图;图11为本实用新型一种具体实施例中凸轮的结构示意图;图12为本实用新型一种具体实施例中凸轮轴的结构示意图。Please refer to Fig. 1 to Fig. 12, Fig. 1 is a partial structural diagram of a running-in machine in an embodiment of the utility model; Fig. 2 is a schematic structural diagram of a slider mechanism in an embodiment of the utility model; Fig. 3 is a schematic diagram of the utility model An exploded schematic diagram of the slider mechanism in an embodiment; Fig. 4 is a schematic structural diagram of the connecting rod in Fig. 2; Fig. 5 is a schematic structural diagram of the support in Fig. 2; Fig. 6 is a schematic structural view of the support in Fig. 2 in another direction ; Fig. 7 is a cross-sectional view of the connection position between the connecting rod and the slider body in a specific embodiment of the utility model; Fig. 8 is a structural schematic diagram of the crank drive mechanism in a specific embodiment of the utility model; Fig. 9 is the exploded view of Fig. 8 Fig. 10 is a schematic cross-sectional view of the connection position of the camshaft in Fig. 8; Fig. 11 is a schematic structural view of the cam in a specific embodiment of the utility model; Fig. 12 is a structure of the camshaft in a specific embodiment of the utility model schematic diagram.

本实用新型提供了一种用于汽车座椅滑轨磨合的磨合机,其包括机架1、曲柄驱动机构2和滑块机构3。The utility model provides a running-in machine for sliding rails of automobile seats, which comprises a frame 1, a crank driving mechanism 2 and a slider mechanism 3.

其中,机架1固定于地面或者其他支撑台上,其主要的作用为提供安装平台以及对安装于其上的各零部件起到支撑作用。机架1设置有工作台,通常工作台为水平设置。只要能够实现对零部件的支撑和安装需求,机架1的结构可以灵活设置,本文不做具体限定。Wherein, the frame 1 is fixed on the ground or other supporting platforms, and its main function is to provide an installation platform and support various components installed on it. The frame 1 is provided with a workbench, usually the workbench is set horizontally. As long as the support and installation requirements for components can be met, the structure of the rack 1 can be flexibly set, which is not specifically limited herein.

本实用新型中的曲柄驱动机构2包括连接于转动轴上的凸轮21,转动轴竖直设置,也就是说,凸轮21可以在水平面内随转动轴转动。转动轴为凸轮21的转动提供动力。曲柄驱动机构2可以包括伺服电机22,伺服电机22可以实现高速且精确的控制,转动轴可以为伺服电机22的输出轴。The crank drive mechanism 2 in the utility model includes a cam 21 connected to the rotating shaft, and the rotating shaft is vertically arranged, that is to say, the cam 21 can rotate with the rotating shaft in the horizontal plane. The rotating shaft provides power for the rotation of the cam 21 . The crank driving mechanism 2 may include a servo motor 22 , which can realize high-speed and precise control, and the rotating shaft may be an output shaft of the servo motor 22 .

为了便于安装,曲柄驱动机构2可以预组装为一个整体,然后将组装后的整体安装于机架1上。因此,曲柄驱动机构2可以包括安装主体20,安装主体20为曲柄驱动机构2中的其他零部件提供安装基础,并且安装主体20上设置有与磨合机的机架1配合固定的安装结构。曲柄驱动机构2的零部件可以预先组装于安装主体20上,然后安装主体20再装配至机架1上。For ease of installation, the crank drive mechanism 2 can be pre-assembled as a whole, and then the assembled whole is installed on the frame 1 . Therefore, the crank driving mechanism 2 may include an installation body 20, which provides an installation basis for other components in the crank driving mechanism 2, and the installation body 20 is provided with an installation structure that cooperates with the frame 1 of the grinding machine. The components of the crank driving mechanism 2 can be pre-assembled on the installation body 20 , and then the installation body 20 is assembled on the frame 1 .

当然,曲柄驱动机构2中各零部件也可以在机架1上完成组装,不限于上述预装为一整体的方式。Of course, the components in the crank drive mechanism 2 can also be assembled on the frame 1, not limited to the above-mentioned pre-assembled as a whole.

本实用新型中的滑块机构3包括滑座本体31,滑座本体31的底部与机架1滑动配合,滑座本体31上设有滑轨定位部件32,用于定位座椅滑轨的外滑轨。通常,外滑轨上预加工有与车架配合安装的固定结构,为了尽量减少座椅外滑轨上结构的加工,滑轨定位部件32可以与该固定结构配合安装。也就是说,滑轨定位部件32上加工有与该固定结构配合安装的结构。The slider mechanism 3 in the utility model includes a slider body 31, the bottom of the slider body 31 is slidably matched with the frame 1, and the slider body 31 is provided with a slide rail positioning part 32 for positioning the outer surface of the seat slide rail. rails. Usually, the outer slide rail is pre-processed with a fixed structure that is installed in cooperation with the vehicle frame. In order to minimize the processing of the structure on the outer slide rail of the seat, the slide rail positioning component 32 can be installed in cooperation with the fixed structure. That is to say, the slide rail positioning component 32 is processed with a structure matched with the fixing structure.

滑块机构3还可以包括连杆33,滑座本体31的端部通过连杆33连接凸轮21,以便在凸轮21的转动作用下,滑座本体31相对机架1往复滑动。即滑座本体31滑动支撑于机架1上。The slider mechanism 3 may further include a connecting rod 33 , through which the end of the slider body 31 is connected to the cam 21 , so that the slider body 31 slides reciprocally relative to the frame 1 under the rotation of the cam 21 . That is, the slide body 31 is slidably supported on the frame 1 .

高速磨合机工作时,曲柄驱动机构2中的转动轴驱动凸轮21转动,凸轮21通过连杆33带动滑块本体相对机架1滑动,进而通过滑轨定位部件32定位于滑座本体31的外滑轨也相对固定的内滑轨来回直线滑动。When the high-speed running-in machine is working, the rotating shaft in the crank drive mechanism 2 drives the cam 21 to rotate, and the cam 21 drives the slider body to slide relative to the frame 1 through the connecting rod 33, and then is positioned outside the slider body 31 by the slide rail positioning part 32. The slide rail also slides linearly back and forth relative to the fixed inner slide rail.

与现有技术中驱动内滑轨滑动相比,本实用新型所提供的磨合机中通过滑轨定位部件32将外滑轨定位于滑座本体31上,驱动外滑轨相对内滑轨往复运动,因内滑轨配合于外滑轨内部,故滑轨定位部件32可以连接于外滑轨的外壁任一位置,不限于端部,可以连接于外滑轨的外壁中部等位置,并且连接面积相应比较大,这样曲柄驱动机构2通过滑座本体31施加于外滑轨上的滑动力也可靠近外滑轨的中部,避免外滑轨承受扭矩,提高了外滑轨的滑动平稳性,提高了外滑轨和内滑轨二者之间磨合质量。Compared with driving the inner slide rail to slide in the prior art, in the grinding machine provided by the utility model, the outer slide rail is positioned on the slide body 31 through the slide rail positioning part 32, and the outer slide rail is driven to reciprocate relative to the inner slide rail , because the inner slide rail fits inside the outer slide rail, the slide rail positioning part 32 can be connected to any position of the outer wall of the outer slide rail, not limited to the end, and can be connected to the middle of the outer wall of the outer slide rail, etc., and the connection area The corresponding ratio is relatively large, so that the sliding force applied by the crank drive mechanism 2 on the outer slide rail through the slide body 31 can also be close to the middle part of the outer slide rail, so as to avoid the torque on the outer slide rail, improve the sliding stability of the outer slide rail, and improve the stability of the outer slide rail. The running-in quality between the outer slide rail and the inner slide rail is improved.

对于内滑轨的固定方式本文不做过多介绍,不限定内滑轨的固定方式,并不妨碍本领域内技术人员对本文技术方案的理解和实施。The fixing method of the inner sliding rail will not be introduced in this article, and the fixing method of the inner sliding rail is not limited, and it does not hinder the understanding and implementation of the technical solution herein by those skilled in the art.

本实用新型中滑块机构3的设计原则是:在满足正常的磨合要求下,滑块机构3的重量足够轻。The design principle of the slider mechanism 3 in the utility model is: the weight of the slider mechanism 3 is light enough to meet normal running-in requirements.

在一种具体实施方式中,滑座本体31可以为平板结构,在满足使用的强度和刚度的前提下,平板结构的重量可以尽量轻,在一种具体使用环境中,平板结构的厚度可以大致为8mm-10mm,平板结构上可以增加多个长圆形的减重孔。In a specific implementation manner, the slider body 31 can be a flat plate structure. Under the premise of satisfying the strength and rigidity of use, the weight of the flat plate structure can be as light as possible. In a specific use environment, the thickness of the flat plate structure can be approximately It is 8mm-10mm, and multiple oblong weight-reducing holes can be added to the plate structure.

上述平板结构的下表面的两端部均设置有两端纵向延伸的滑轨3a,机架1的上表面固定有纵向导轨1a,纵向导轨1a与各滑轨3a配合滑动。本实用新型中将平板结构上的滑轨设置为分段形式,而非连续形式,主要也是考虑在实现稳定滑动的前提下,降低平板结构的重量。Both ends of the lower surface of the above-mentioned flat plate structure are provided with slide rails 3a extending longitudinally at both ends, and the upper surface of the frame 1 is fixed with longitudinal guide rails 1a, and the longitudinal guide rails 1a cooperate with each slide rail 3a to slide. In the utility model, the sliding rails on the flat structure are arranged in a segmented form instead of a continuous form, mainly considering reducing the weight of the flat structure on the premise of realizing stable sliding.

其中纵向导轨1a可以安装于导轨安装座11上,导轨安装座11安装于机架上。Wherein the longitudinal guide rail 1a can be installed on the guide rail mounting base 11, and the guide rail mounting base 11 is installed on the frame.

具体地,滑块机构3还可以包括支座34,支座34包括形成直角结构的横板341和立板342,横板341的两端具有向内弯折的L型支脚343,两L型支脚343的底面与立板342的下表面共同形成支撑面以固定于滑座本体31的上表面。也就是说,支座34通过立板的下表面、L型支脚343的弯折面与滑座本体31接触固定,可以提高支座34定位的可靠性。具体地,支座34可以通过螺钉加卡接的方式固定于滑座本体31上,例如螺钉设于L型支脚343的弯折面上,L型支脚的弯折面上还设置有卡块344,滑座本体31上设置有与卡块344卡接固定的卡槽。当然,支座34也可以通过点焊方式固定于滑座本体31上。Specifically, the slider mechanism 3 may also include a support 34. The support 34 includes a horizontal plate 341 and a vertical plate 342 forming a right-angle structure. Both ends of the horizontal plate 341 have L-shaped legs 343 bent inward. The bottom surface of the leg 343 and the bottom surface of the stand plate 342 together form a support surface for being fixed on the top surface of the sliding seat body 31 . That is to say, the support 34 is fixed in contact with the slider body 31 through the lower surface of the vertical plate and the bent surface of the L-shaped leg 343 , which can improve the positioning reliability of the support 34 . Specifically, the support 34 can be fixed on the slider body 31 by means of screws and clamping, for example, the screws are set on the bending surface of the L-shaped leg 343, and the bending surface of the L-shaped leg is also provided with a locking block 344. , the slider body 31 is provided with a slot that is engaged and fixed with the block 344 . Of course, the support 34 can also be fixed on the slide body 31 by spot welding.

为了尽量降低滑块机构3的重量,立板、L型支脚的竖直面上可以均设置有多个减重孔。同理,连杆33、支座34上分别设置有减重孔33a、减重孔34a。In order to reduce the weight of the slider mechanism 3 as much as possible, a plurality of lightening holes can be provided on the vertical surfaces of the vertical plate and the L-shaped legs. Similarly, the connecting rod 33 and the support 34 are respectively provided with a lightening hole 33a and a lightening hole 34a.

伺服电机22转动越快,其对与其连接的系统运动稳定性要求越高。尤其具有连接关系之间的两部件,两部件之间的连接是否可靠性,关系到整个系统的稳定性及磨合效率。在一种具体的磨合方式中,以凸轮轴的转速为500r/min为例,以下介绍一种稳定可靠的系统。The faster the servo motor 22 rotates, the higher the requirement for the motion stability of the system connected to it. In particular, the reliability of the connection between the two parts that have a connection relationship is related to the stability and running-in efficiency of the entire system. In a specific running-in method, taking the rotational speed of the camshaft as 500r/min as an example, a stable and reliable system is introduced below.

滑座本体31的一端设置有安装孔,安装孔内安装有连接立柱35,连接立柱35伸出安装孔的轴段上安装有轴承,连杆33通过轴承套243装于连接立柱35。也就是说,连杆33通过轴承与连接立柱35实现水平面内的回转。连接立柱35可以通过销轴或者螺钉或者过盈配合等方式固定于安装孔内部。One end of the slide body 31 is provided with a mounting hole, and a connecting column 35 is installed in the mounting hole, and a bearing is installed on the shaft section where the connecting column 35 stretches out of the mounting hole, and the connecting rod 33 is mounted on the connecting column 35 by a bearing sleeve 243 . That is to say, the connecting rod 33 realizes the rotation in the horizontal plane through the bearing and the connecting column 35 . The connecting column 35 can be fixed inside the mounting hole by means of a pin, a screw, or an interference fit.

为了实现轴承安装纵向位置的可靠性,在一种具体实施方式中,滑块机构3还可以包括第一卡圈391和第二卡圈392,第一卡圈391安装于连杆33的连接孔332内部,第二卡圈392安装于连接立柱35的外周壁。轴承限位于第一卡圈391和第二卡圈392之间。In order to achieve the reliability of the longitudinal position of the bearing installation, in a specific embodiment, the slider mechanism 3 can also include a first collar 391 and a second collar 392, and the first collar 391 is installed in the connection hole of the connecting rod 33 Inside 332 , the second collar 392 is mounted on the outer peripheral wall of the connecting column 35 . The bearing is limited between the first collar 391 and the second collar 392 .

具体地,连杆33的端部的连接孔为台阶孔,其大径段与小径段形成台阶面,大径段位于下方,轴承装于大径段,轴承上端面抵靠通孔的台阶面上,第一卡圈391设置于大径段的开口位置。Specifically, the connecting hole at the end of the connecting rod 33 is a stepped hole, the large diameter section and the small diameter section form a stepped surface, the large diameter section is located below, the bearing is installed in the large diameter section, and the upper end surface of the bearing is against the stepped surface of the through hole. Above, the first collar 391 is disposed at the opening position of the large-diameter section.

从以上描述可以看出,连接立柱35的下端部固定于安装孔内部,其伸出至安装孔的轴段上安装有轴承38,连杆33通过轴承与连接立柱35相对转动。在磨合过程中,连杆33对于连接立柱35施加一定的径向力。连接立柱35相当于悬臂梁结构。悬臂梁结构平衡条件稳定性差,相同的负荷传动中,悬臂梁结构轴容易产生机械疲劳。As can be seen from the above description, the lower end of the connecting column 35 is fixed inside the mounting hole, and a bearing 38 is installed on the shaft section extending to the mounting hole, and the connecting rod 33 rotates relative to the connecting column 35 through the bearing. During the running-in process, the connecting rod 33 exerts a certain radial force on the connecting column 35 . The connecting column 35 is equivalent to a cantilever beam structure. The stability of the balance condition of the cantilever beam structure is poor. In the same load transmission, the shaft of the cantilever beam structure is prone to mechanical fatigue.

为了改善连接立柱35的受力条件,提高连接立柱35的使用寿命,本文还进行了以下设置。In order to improve the stress condition of the connecting column 35 and increase the service life of the connecting column 35, the following settings are also made in this paper.

上述各实施方式中的连接立柱35的上端部通过连接件与滑座本体31固定连接,即连接立柱35的两端部均与滑座本体31固定,下端部固定于滑座本体31的安装孔内,上端部通过连接件与滑座本体31固定,轴承位于连接立柱35固定的上端部和下端部之间。这样连接立柱35的上端部和下端部均与滑座本体31固定,相当于简支梁结构,大大改善了连接立柱35的受力情况,提高了连接立柱35的使用寿命。The upper end of the connecting column 35 in each of the above-mentioned embodiments is fixedly connected to the slider body 31 through a connector, that is, both ends of the connecting column 35 are fixed to the slider body 31, and the lower end is fixed to the mounting hole of the slider body 31 Inside, the upper end is fixed to the slider body 31 through a connecting piece, and the bearing is located between the upper end and the lower end of the connecting column 35 . In this way, both the upper end and the lower end of the connecting column 35 are fixed to the slider body 31, which is equivalent to a simply supported beam structure, which greatly improves the stress of the connecting column 35 and improves the service life of the connecting column 35.

实现连接立柱35的上端部与滑座本体31固定有很多方式,其中给出了一种具体的实施方式。There are many ways to fix the upper end of the connecting column 35 and the slider body 31 , among which a specific implementation is given.

在一种具体的实施方式中,连接立柱35的上端面设置有开口向上的安装凹槽,连接件包括Z型件36和固定销37,Z型件36包括第一横壁361、第二横壁363以及连接第一横壁361和第二横壁363的立壁362,第一横壁361上设置有通孔,固定销37同时设于第一横壁361的通孔和安装凹槽内部,以固定第一横壁361于连接立柱35;第二横壁363设有与滑座本体31固定的配合结构,第二横壁363可以通过螺钉或者螺栓或者焊接方式等工艺与滑座本体31固定。In a specific embodiment, the upper end surface of the connecting column 35 is provided with an upwardly opening installation groove, the connecting piece includes a Z-shaped piece 36 and a fixing pin 37, and the Z-shaped piece 36 includes a first transverse wall 361 and a second transverse wall 363 And the vertical wall 362 connecting the first transverse wall 361 and the second transverse wall 363, the first transverse wall 361 is provided with a through hole, and the fixing pin 37 is located in the through hole and the installation groove of the first transverse wall 361 at the same time, to fix the first transverse wall 361 In connection with the column 35; the second transverse wall 363 is provided with a matching structure fixed with the slider body 31, and the second transverse wall 363 can be fixed with the slider body 31 by screws, bolts or welding.

Z型件36可以为整体结构,也可以为分体结构,即第一横壁361、第二横壁363及立壁362为独立构件,三者通过连接部件实现连接。图中示出了Z型件为分体结构的具体实施方式,其中第一横壁361为一单独部件,第二横壁363与立臂362为一整体结构。The Z-shaped piece 36 can be a whole structure or a split structure, that is, the first transverse wall 361 , the second transverse wall 363 and the vertical wall 362 are independent components, and the three are connected by connecting parts. The figure shows a specific embodiment in which the Z-shaped member is a split structure, wherein the first transverse wall 361 is a separate component, and the second transverse wall 363 and the vertical arm 362 are an integral structure.

当然,连接件不局限于Z型件形式,也可以为其他形式,只要能实现连接立柱35的上端部与滑座本体31的可靠连接即可。Of course, the connecting piece is not limited to the form of a Z-shaped piece, and can also be in other forms, as long as the upper end of the connecting column 35 and the sliding seat body 31 can be reliably connected.

在一种具体的实施方式中,固定销37包括直径依次减小的第一轴段、第二轴段和第三轴段,第一轴段卡装于第一横壁361的外侧,第二轴段与第一横壁361的通孔过盈配合,第三轴段与安装凹槽过盈配合。In a specific embodiment, the fixing pin 37 includes a first shaft segment, a second shaft segment and a third shaft segment whose diameters are successively reduced. The third shaft section is interference fit with the through hole of the first transverse wall 361, and the third shaft section is interference fit with the installation groove.

其中,固定销的两端面分别设置有第一轴向盲孔和第二轴向盲孔;这样可以进一步减轻其重量。Wherein, the two ends of the fixing pin are respectively provided with a first axial blind hole and a second axial blind hole; this can further reduce its weight.

本申请中的凸轮21与滑块机构3形成曲柄连杆33机构,在实践过程中,本文发现,凸轮21与转动轴连接位置受力越小,系统整体结构越稳定;凸轮21与连杆33连接位置受力越小,连杆33运动时越安全可靠。研究发现,滑块机构3的质量越小,凸轮21与转动轴连接位置、凸轮21与连杆33的连接位置受力越小。The cam 21 and the slider mechanism 3 in the present application form a crank connecting rod 33 mechanism. In practice, this paper finds that the smaller the force on the connection position between the cam 21 and the rotating shaft, the more stable the overall structure of the system; the cam 21 and the connecting rod 33 The smaller the force on the connecting position, the safer and more reliable the connecting rod 33 is when it moves. Research has found that the smaller the mass of the slider mechanism 3 is, the smaller the force is on the connection position between the cam 21 and the rotating shaft and the connection position between the cam 21 and the connecting rod 33 .

本文中凸轮21的质心位置、重量以及形状可以根据滑块机构3的重量、转动轴的转速及动平衡原理确定。Herein, the position, weight and shape of the center of mass of the cam 21 can be determined according to the weight of the slider mechanism 3, the rotational speed of the rotating shaft and the principle of dynamic balance.

凸轮21在运动过程中会产生偏心力,难免会对凸轮轴及伺服电机22的输出轴产生影响,为了减缓凸轮21运动时偏心力对伺服电机22的影响,本文还进行了以下设置。The cam 21 will generate eccentric force during the movement, which will inevitably affect the camshaft and the output shaft of the servo motor 22. In order to slow down the influence of the eccentric force on the servo motor 22 when the cam 21 moves, the following settings are also made in this paper.

在一种具体实施方式中,曲柄驱动机构2还可以包括双角接触轴承组件,凸轮21的凸轮轴211通过双角接触轴承组件支撑于安装主体20,凸轮轴211与电机输出轴等转动轴连接,两者可以通过联轴器28等具有减震功能的部件连接。In a specific embodiment, the crank drive mechanism 2 may also include a double angular contact bearing assembly, and the camshaft 211 of the cam 21 is supported on the installation body 20 through the double angular contact bearing assembly, and the camshaft 211 is connected to a rotating shaft such as a motor output shaft. , the two can be connected by parts with damping function such as shaft coupling 28.

双角接触轴承组件具体可以包括一对双角接触轴承,为了描述技术方案的简洁,本文定义为第一双角接触轴承241和第二双角接触轴承242,两个双角接触轴承可以平衡凸轮21产生的偏心力并自动调心,大大减缓了凸轮21运动偏心力对凸轮轴及伺服电机22的输出轴的影响。The double angular contact bearing assembly may specifically include a pair of double angular contact bearings, which are defined herein as the first double angular contact bearing 241 and the second double angular contact bearing 242 for the sake of simplicity in describing the technical solution. The two double angular contact bearings can balance the cam The eccentric force produced by 21 is automatically centered, which greatly slows down the influence of the eccentric force of the movement of the cam 21 on the camshaft and the output shaft of the servo motor 22.

进一步地,双角接触轴承组件还可以包括轴承套243,轴承套243固定安装于安装主体20上。第一双角接触轴承241、第二双角接触轴承242设置于轴承套243内部,并且第一双角接触轴承241、第二双角接触轴承242之间还设置有定位套244,定位套244套于凸轮轴211外周壁,且与凸轮轴211周边具有间隙,定位套244的作用主要是定位第一双角接触轴承241和第二双角接触轴承242之间的纵向位置。Further, the double angular contact bearing assembly may further include a bearing sleeve 243 fixedly installed on the installation main body 20 . The first double angular contact bearing 241 and the second double angular contact bearing 242 are arranged inside the bearing sleeve 243, and a positioning sleeve 244 is also arranged between the first double angular contact bearing 241 and the second double angular contact bearing 242, and the positioning sleeve 244 Sleeved on the outer peripheral wall of the camshaft 211 and has a gap with the periphery of the camshaft 211 , the function of the positioning sleeve 244 is mainly to locate the longitudinal position between the first double angular contact bearing 241 and the second double angular contact bearing 242 .

进一步地,轴承套243的两端面分别固定有第一卡环261和第二卡环262,分别用于限位第一双角接触轴承241和第二双角接触轴承242的轴向位置。第一卡环261和第二卡环2622均间隙套装于凸轮轴211的外周。即第一卡环261与凸轮轴211、第二卡环262与凸轮轴211周向留有足够的间隙,避免第一卡环261和第二卡环262影响凸轮轴211的转动。Further, a first snap ring 261 and a second snap ring 262 are respectively fixed on both ends of the bearing sleeve 243 for limiting the axial positions of the first double angular contact bearing 241 and the second double angular contact bearing 242 respectively. Both the first snap ring 261 and the second snap ring 2622 are loosely fitted on the outer circumference of the camshaft 211 . That is to say, sufficient gaps are left in the circumferential direction between the first snap ring 261 and the camshaft 211 , and between the second snap ring 262 and the camshaft 211 , so as to prevent the rotation of the camshaft 211 from being affected by the first snap ring 261 and the second snap ring 262 .

为了满足高速旋转的需求,凸轮轴211上还进一步设置有锁紧螺母263,锁紧螺母263位于轴承套243的外部,用于限定第二双角接触轴承242的下限位置。这样可以有利于第二双角接触轴承242位置固定的可靠性。In order to meet the requirement of high-speed rotation, a locking nut 263 is further provided on the camshaft 211 , and the locking nut 263 is located outside the bearing sleeve 243 to limit the lower limit position of the second double angular contact bearing 242 . This is beneficial to the reliability of fixing the second double angular contact bearing 242 .

当然,为了防止锁紧螺母263反向转动,还可以在锁紧螺母263的下方设置挡圈264以防止锁紧螺母263松动。Of course, in order to prevent the lock nut 263 from rotating in reverse, a retaining ring 264 may also be provided under the lock nut 263 to prevent the lock nut 263 from loosening.

在一种具体实施方式中,机架1的工作台上设置有通孔,安装主体20安装于工作台的下表面,伺服电机22的输出轴穿过工作台的通孔连接位于工作台上方的凸轮21。这样设置有利于机构结构紧凑。伺服电机22可以通过联轴器28和减速器29连接凸轮轴211。In a specific embodiment, the workbench of the frame 1 is provided with a through hole, the installation body 20 is installed on the lower surface of the workbench, the output shaft of the servo motor 22 passes through the through hole of the workbench and is connected to the cam 21. Such arrangement is beneficial to the compact structure of the mechanism. The servo motor 22 can be connected to the camshaft 211 through a coupling 28 and a speed reducer 29 .

上述各实施例中,安装主体20上还可以设置有传感器27,凸轮轴211上安装有感应板,传感器27与感应板配合确定伺服电机22的控制原点位置。感应板可灵活设置于凸轮轴211上。In the above-mentioned embodiments, the installation body 20 may also be provided with a sensor 27 , and an induction plate is installed on the camshaft 211 , and the sensor 27 cooperates with the induction plate to determine the control origin position of the servo motor 22 . The induction plate can be flexibly arranged on the camshaft 211 .

凸轮21包括大端部和小端部,小端部设有连接孔,连接孔内部安装有连接柱23,连接柱23上安装有深沟球轴承25,连杆33的一端通过深沟球轴承25连接连接柱23。即连杆33的相应端部设置有连接孔331,该连接孔331套装于连接柱23上,深沟球轴承25设置于连接孔331与连接柱23之间。The cam 21 includes a large end and a small end, the small end is provided with a connecting hole, and a connecting column 23 is installed inside the connecting hole, and a deep groove ball bearing 25 is installed on the connecting column 23, and one end of the connecting rod 33 passes through the deep groove ball bearing. 25 is connected to the connecting column 23. That is, the corresponding end of the connecting rod 33 is provided with a connecting hole 331 , and the connecting hole 331 is sleeved on the connecting post 23 , and the deep groove ball bearing 25 is disposed between the connecting hole 331 and the connecting post 23 .

连接柱23位于深沟球轴承25的上下两端可以均设置挡圈251,用于限制深沟球轴承25的上下位置。The upper and lower ends of the connecting column 23 located at the deep groove ball bearing 25 can be provided with retaining rings 251 for limiting the up and down positions of the deep groove ball bearing 25 .

具体地,凸轮21上的连接孔可以为台阶孔,自上而下包括两段:大径段和小径段,大径段与小径段形成台阶面,自上而下连接柱23包括轴承安装段、凸缘段和安装段,凸缘段抵靠所述台阶面,安装段容置于小径段内部。Specifically, the connecting hole on the cam 21 can be a stepped hole, which includes two sections from top to bottom: a large diameter section and a small diameter section, the large diameter section and the small diameter section form a stepped surface, and the top to bottom connecting column 23 includes a bearing installation section , a flange segment and a mounting segment, the flange segment leans against the step surface, and the mounting segment is accommodated inside the small diameter segment.

进一步地,连接柱23上还可以设置定位深沟球轴承25下限位置的挡圈。Further, a retaining ring for positioning the lower limit position of the deep groove ball bearing 25 may also be provided on the connecting column 23 .

另外,上述凸轮21还可以设置有安装孔,安装孔内对称设置有键槽,凸轮轴211的上端部通过相应键结构连接键槽,凸轮轴211位于安装孔外侧的轴段具有环状凸缘,凸轮21支撑固定于环状凸缘,凸轮21与环状凸缘可以通过螺钉或者螺柱等固定。In addition, the above-mentioned cam 21 can also be provided with a mounting hole, and a keyway is symmetrically arranged in the mounting hole, and the upper end of the camshaft 211 is connected to the keyway through a corresponding key structure, and the shaft section of the camshaft 211 positioned outside the mounting hole has an annular flange. 21 is supported and fixed on the annular flange, and the cam 21 and the annular flange can be fixed by screws or studs.

对称设置的键结构有利于提高凸轮21运动的稳定性,进而提高系统整体的稳定性。The symmetrically arranged key structure is conducive to improving the stability of the movement of the cam 21, thereby improving the overall stability of the system.

在上述磨合机的基础上,本实用新型还提供了一种用于汽车座椅滑轨磨合的磨合机的控制方法,其该方法具体为:On the basis of the above-mentioned running-in machine, the utility model also provides a control method for the running-in machine used for the running-in of the slide rail of the car seat, and the method is specifically as follows:

预先组装曲柄驱动机构2、滑块机构3安装于机架1上,将外滑轨定位于滑块机构3上以及将内滑轨固定;The crank drive mechanism 2 and the slider mechanism 3 are pre-assembled and installed on the frame 1, the outer slide rail is positioned on the slider mechanism 3 and the inner slide rail is fixed;

驱动转动轴带动凸轮21转动,进而带动外滑轨相对内滑轨往复滑动,以实现内滑轨和外滑轨之间的磨合。The drive rotation shaft drives the cam 21 to rotate, and then drives the outer slide rail to slide back and forth relative to the inner slide rail, so as to realize the running-in between the inner slide rail and the outer slide rail.

该控制方法是以上述磨合机为实施基础的,故其也具有磨合机的上述技术效果。The control method is based on the above-mentioned running-in machine, so it also has the above-mentioned technical effects of the running-in machine.

以上对本实用新型所提供的一种用于汽车座椅滑轨磨合的磨合机及控制方法进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。A running-in machine and a control method for running-in the slide rails of automobile seats provided by the utility model have been introduced above in detail. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.

Claims (24)

1.一种用于汽车座椅滑轨磨合的磨合机,其特征在于,包括机架(1),所述机架(1)上设置有以下部件:1. A running-in machine for running-in of automobile seat slide rail is characterized in that, comprising frame (1), said frame (1) is provided with following parts: 曲柄驱动机构(2),包括连接于转动轴上的凸轮,所述转动轴竖直设置;The crank drive mechanism (2) includes a cam connected to a rotating shaft, and the rotating shaft is vertically arranged; 滑块机构(3),包括滑座本体(31),所述滑座本体(31)的底部与所述机架(1)滑动配合,所述滑座本体(31)上设有滑轨定位部件(32),用于定位座椅滑轨的外滑轨;所述滑座本体(31)的端部通过连杆(33)连接所述凸轮,以便在所述凸轮的转动作用下,所述滑座本体(31)相对所述机架(1)往复滑动。The slider mechanism (3) includes a slider body (31), the bottom of the slider body (31) is slidingly fitted with the frame (1), and the slider body (31) is provided with a slide rail for positioning The component (32) is used to locate the outer slide rail of the seat slide rail; the end of the slide body (31) is connected to the cam through a connecting rod (33), so that under the rotation of the cam, the The sliding seat body (31) slides reciprocally relative to the frame (1). 2.如权利要求1所述的磨合机,其特征在于,所述滑座本体(31)为平板结构,所述平板结构的下表面的两端部均设置有两段纵向延伸的滑轨,所述机架(1)的上表面固定有纵向导轨,所述纵向导轨与各所述滑轨配合滑动。2. The running-in machine according to claim 1, characterized in that, the sliding seat body (31) is a flat plate structure, and two ends of the lower surface of the flat plate structure are provided with two sections of longitudinally extending slide rails, A longitudinal guide rail is fixed on the upper surface of the frame (1), and the longitudinal guide rail cooperates with each of the slide rails to slide. 3.如权利要求1所述的磨合机,其特征在于,所述滑块机构(3)还包括支座(34),所述支座(34)包括形成直角结构的横板(341)和立板(342),所述横板(341)的两端具有向内弯折的L型支脚(343),两所述L型支脚(343)的底面与所述立板(342)的下表面共同形成支撑面以固定于所述滑座本体(31)的上表面;并且所述立板(342)、所述L型支脚(343)的竖直面均设置有多个减重孔(34a)。3. The grinding machine according to claim 1, characterized in that, the slider mechanism (3) further comprises a support (34), and the support (34) comprises a transverse plate (341) forming a right-angle structure and The vertical plate (342), the two ends of the horizontal plate (341) have inwardly bent L-shaped legs (343), the bottom surface of the two L-shaped legs (343) and the lower surface of the vertical plate (342) The surfaces jointly form a support surface to be fixed on the upper surface of the slide body (31); and the vertical surfaces of the vertical plate (342) and the L-shaped leg (343) are all provided with a plurality of weight-reducing holes ( 34a). 4.如权利要求3所述的磨合机,其特征在于,所述L型支脚(343)的弯折面还进一步设置有卡块(344),所述滑座本体(31)上设置有与所述卡块(344)卡接固定的卡槽。4. The running-in machine according to claim 3, characterized in that, the bending surface of the L-shaped leg (343) is further provided with a block (344), and the slider body (31) is provided with a The clamping block (344) is clamped into the fixed clamping slot. 5.如权利要求1所述的磨合机,其特征在于,所述滑座本体(31)的一端设置有安装孔,所述安装孔内固定有连接立柱(35),所述连接立柱(35)伸出所述安装孔的轴段上安装有轴承,所述连杆(33)通过所述轴承套(243)装于所述连接立柱。5. The running-in machine according to claim 1, characterized in that, one end of the slider body (31) is provided with a mounting hole, and a connecting column (35) is fixed in the mounting hole, and the connecting column (35) ) protruding from the shaft section of the mounting hole, a bearing is installed, and the connecting rod (33) is mounted on the connecting column through the bearing sleeve (243). 6.如权利要求5所述的磨合机,其特征在于,所述滑块机构(3)还包括第一卡圈(391)和第二卡圈(392),所述第一卡圈(391)安装于所述连杆(33)的连接孔内壁,所述第二卡圈(392)安装于所述连接立柱(35)的外周壁;所述轴承(38)限位于所述第一卡圈(391)和第二卡圈(392)之间。6. The grinding machine according to claim 5, characterized in that, the slider mechanism (3) further comprises a first collar (391) and a second collar (392), and the first collar (391 ) is installed on the inner wall of the connection hole of the connecting rod (33), the second collar (392) is installed on the outer peripheral wall of the connecting column (35); the bearing (38) is limited to the first clamp between the collar (391) and the second collar (392). 7.如权利要求5或6所述的磨合机,其特征在于,所述连接立柱(35)的上端部通过连接件与所述滑座本体(31)固定连接。7. The running-in machine according to claim 5 or 6, characterized in that, the upper end of the connecting column (35) is fixedly connected with the slider body (31) through a connecting piece. 8.如权利要求7所述的磨合机,其特征在于,所述连接立柱的上端面设置有开口向上的安装凹槽,所述连接件包括Z型件(36)和固定销(37),所述Z型件(36)包括第一横壁(361)、第二横壁(363)以及连接所述第一横壁(361)和所述第二横壁(363)的立壁(362),所述第一横壁(361)上设置有通孔,所述固定销(37)同时设于所述第一横壁(361)的通孔和所述安装凹槽内部,以固定所述第一横壁(361)于所述连接立柱(35);所述第二横壁(363)设有与所述滑座本体(31)固定的配合结构。8. The grinding machine according to claim 7, characterized in that, the upper end surface of the connecting column is provided with an upwardly opening mounting groove, and the connecting piece includes a Z-shaped piece (36) and a fixing pin (37), The Z-shaped piece (36) includes a first transverse wall (361), a second transverse wall (363) and a vertical wall (362) connecting the first transverse wall (361) and the second transverse wall (363), the first transverse wall (363) A through hole is provided on a transverse wall (361), and the fixing pin (37) is simultaneously arranged in the through hole of the first transverse wall (361) and inside the installation groove to fix the first transverse wall (361) On the connecting column (35); the second transverse wall (363) is provided with a matching structure fixed with the slider body (31). 9.如权利要求8所述的磨合机,其特征在于,自上而下,所述固定销(37)包括直径依次减小的第一轴段、第二轴段和第三轴段,所述第一轴段卡装于所述第一横壁的外侧,所述第二轴段与所述第一横壁的通孔过盈配合,所述第三轴段与所述安装凹槽过盈配合。9. The grinding machine according to claim 8, characterized in that, from top to bottom, the fixed pin (37) includes a first shaft segment, a second shaft segment and a third shaft segment whose diameters are successively reduced, so that The first shaft section is clamped on the outside of the first transverse wall, the second shaft section is interference fit with the through hole of the first transverse wall, and the third shaft section is interference fit with the installation groove . 10.如权利要求8所述的磨合机,其特征在于,所述固定销(37)的两端面分别设置有第一轴向盲孔和第二轴向盲孔。10. The grinding machine according to claim 8, characterized in that, the two ends of the fixing pin (37) are respectively provided with a first axial blind hole and a second axial blind hole. 11.如权利要求1至6任一项所述的磨合机,其特征在于,所述连杆(33)的杆体上设置有若干减重孔。11. The running-in machine according to any one of claims 1 to 6, characterized in that, the rod body of the connecting rod (33) is provided with several lightening holes. 12.如权利要求1所述的磨合机,其特征在于,所述凸轮的质心位置、重量及形状根据所述滑块机构(3)的重量、所述转动轴的转速及动平衡原理确定。12. The running-in machine according to claim 1, characterized in that, the position, weight and shape of the center of mass of the cam are determined according to the weight of the slider mechanism (3), the rotational speed of the rotating shaft and the principle of dynamic balance. 13.如权利要求12所述的磨合机,其特征在于,所述曲柄驱动机构(2)包括安装主体(20)以及双角接触轴承组件,所述凸轮的凸轮轴(211)通过所述双角接触轴承组件支撑于所述安装主体(20),所述凸轮轴(211)与所述转动轴连接,所述安装主体(20)还设置有与磨合机的机架(1)配合固定的安装结构。13. The running-in machine according to claim 12, characterized in that, the crank driving mechanism (2) includes a mounting body (20) and a double angular contact bearing assembly, and the camshaft (211) of the cam passes through the double angular contact bearing assembly. The angular contact bearing assembly is supported on the installation main body (20), the camshaft (211) is connected to the rotating shaft, and the installation main body (20) is also provided with a Install structure. 14.如权利要求13所述的磨合机,其特征在于,所述凸轮设置有安装孔,所述安装孔内对称设置有键槽,所述凸轮轴(211)的上端部通过相应键结构连接所述键槽,并且所述凸轮轴(211)位于所述安装孔外侧的轴段具有环状凸缘,所述凸轮支撑固定于所述环状凸缘。14. The running-in machine according to claim 13, characterized in that, the cam is provided with a mounting hole, and key grooves are symmetrically provided in the mounting hole, and the upper end of the camshaft (211) is connected to each other through a corresponding key structure. The keyway, and the shaft section of the camshaft (211) outside the installation hole has an annular flange, and the cam support is fixed on the annular flange. 15.如权利要求13所述的磨合机,其特征在于,所述双角接触轴承组件包括轴承套(243),自上而下,所述轴承套(243)内部依次设置有第一双角接触轴承(241)、定位套(244)和第二双角接触轴承(242),所述轴承套(243)固定于所述安装主体(20)。15. The running-in machine according to claim 13, characterized in that, the double-angle contact bearing assembly includes a bearing sleeve (243), and first double-angle contact bearings (243) are sequentially arranged inside the bearing sleeve (243) from top to bottom. The contact bearing (241), the positioning sleeve (244) and the second double angular contact bearing (242), the bearing sleeve (243) is fixed to the installation main body (20). 16.如权利要求15所述的磨合机,其特征在于,所述轴承套(243)的两端面分别固定有第一卡环(261)和第二卡环(262),分别用于限位所述第一双角接触轴承(241)和所述第二双角接触轴承(242)所述第一卡环(261)和所述第二卡环(262)套装于所述凸轮轴(211)的外周。16. The running-in machine according to claim 15, characterized in that, a first snap ring (261) and a second snap ring (262) are respectively fixed on the two ends of the bearing sleeve (243), which are respectively used for limiting The first double angular contact bearing (241) and the second double angular contact bearing (242), the first snap ring (261) and the second snap ring (262) are sleeved on the camshaft (211 ) of the periphery. 17.如权利要求16所述的磨合机,其特征在于,所述凸轮轴(211)上还设置有锁紧螺母(263),所述锁紧螺母(263)设置于所述轴承套(243)的外部,用于限定所述第二双角接触轴承(242)的下限位置。17. The running-in machine according to claim 16, characterized in that, the camshaft (211) is also provided with a lock nut (263), and the lock nut (263) is arranged on the bearing sleeve (243 ), used to define the lower limit position of the second double angular contact bearing (242). 18.如权利要求13至17任一项所述的磨合机,其特征在于,所述凸轮驱动装置具体包括伺服电机(22),所述转动轴为所述伺服电机(22)的输出轴,所述伺服电机(22)的输出轴通过联轴器连接所述凸轮轴(211),所述伺服电机(22)的壳体安装于所述安装主体(20)。18. The grinding machine according to any one of claims 13 to 17, characterized in that, the cam driving device specifically includes a servo motor (22), and the rotating shaft is an output shaft of the servo motor (22), The output shaft of the servo motor (22) is connected to the camshaft (211) through a coupling, and the housing of the servo motor (22) is installed on the installation body (20). 19.如权利要求18所述的磨合机,其特征在于,所述机架(1)包括工作台,所述工作台上设置有通孔,所述安装主体(20)安装于所述工作台的下表面,所述伺服电机(22)的输出轴穿过所述工作台的通孔连接位于所述工作台上方的所述凸轮。19. The running-in machine according to claim 18, characterized in that, the frame (1) includes a workbench, the workbench is provided with through holes, and the installation body (20) is installed on the workbench The lower surface of the lower surface, the output shaft of the servo motor (22) passes through the through hole of the workbench and is connected to the cam located above the workbench. 20.如权利要求18所述的磨合机,其特征在于,所述安装主体(20)上还设置有传感器(27),所述凸轮轴(211)上安装有感应板,所述传感器(27)与所述感应板配合确定所述伺服电机(22)的控制原点位置。20. The running-in machine according to claim 18, characterized in that, a sensor (27) is also arranged on the installation main body (20), an induction plate is installed on the camshaft (211), and the sensor (27) ) cooperate with the induction plate to determine the control origin position of the servo motor (22). 21.如权利要求1所述的磨合机,其特征在于,所述凸轮通过连杆连接所述滑座本体(31),所述凸轮包括大端部和小端部,所述小端部设置有连接孔,所述连接孔内部安装有连接柱(23),连接柱(23)上安装有深沟球轴承,连杆的一端通过所述深沟球轴承(25)连接所述连接柱(23)。21. The grinding machine according to claim 1, characterized in that, the cam is connected to the slider body (31) through a connecting rod, the cam includes a large end and a small end, and the small end is set Connecting hole is arranged, and connecting post (23) is installed in described connecting hole, and deep groove ball bearing is installed on connecting post (23), and one end of connecting rod is connected described connecting post (25) by described deep groove ball bearing (25). twenty three). 22.如权利要求21所述的磨合机,其特征在于,所述连接孔为台阶孔,自上而下包括两段:大径段和小径段,所述大径段与所述小径段形成台阶面,自上而下所述连接柱(23)包括轴承安装段、凸缘段和安装段,所述凸缘段抵靠所述台阶面,所述安装段容置于所述小径段内部。22. The running-in machine according to claim 21, characterized in that, the connecting hole is a stepped hole, comprising two sections from top to bottom: a large-diameter section and a small-diameter section, the large-diameter section and the small-diameter section form The step surface, from top to bottom, the connecting column (23) includes a bearing installation section, a flange section and a installation section, the flange section is against the step surface, and the installation section is accommodated inside the small diameter section . 23.如权利要求21所述的磨合机,其特征在于,所述连接柱(23)上还设置有定位所述深沟球轴承(25)下限位置的挡圈。23. The running-in machine according to claim 21, characterized in that, the connecting column (23) is also provided with a retaining ring for positioning the lower limit position of the deep groove ball bearing (25). 24.如权利要求1所述的磨合机,其特征在于,所述外滑轨上预加工有与车架配合安装的固定结构,所述滑轨定位部件(32)与该固定结构配合安装。24. The running-in machine according to claim 1, characterized in that, the outer slide rail is pre-processed with a fixing structure cooperating with the vehicle frame, and the slide rail positioning part (32) is cooperatingly installed with the fixing structure.
CN201721384907.8U 2017-10-24 2017-10-24 A kind of running-in machine for sliding rail of automobile seat break-in Expired - Fee Related CN207326315U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107598479A (en) * 2017-10-24 2018-01-19 湖北航嘉麦格纳座椅系统有限公司 A kind of running-in machine and control method for sliding rail of automobile seat break-in

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107598479A (en) * 2017-10-24 2018-01-19 湖北航嘉麦格纳座椅系统有限公司 A kind of running-in machine and control method for sliding rail of automobile seat break-in

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