CN207326260U - Long-pending large-scale water conservancy equipment is melted based on electric arc and repairs platform online - Google Patents
Long-pending large-scale water conservancy equipment is melted based on electric arc and repairs platform online Download PDFInfo
- Publication number
- CN207326260U CN207326260U CN201721245432.4U CN201721245432U CN207326260U CN 207326260 U CN207326260 U CN 207326260U CN 201721245432 U CN201721245432 U CN 201721245432U CN 207326260 U CN207326260 U CN 207326260U
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- CN
- China
- Prior art keywords
- long
- electric arc
- water conservancy
- walking dolly
- manipulator
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
It the utility model is related to and long-pending large-scale water conservancy equipment is melted based on electric arc repair platform online, it includes the cross track of parallel arrangement, the top of the cross track, which coordinates, is provided with horizontal walking dolly, long rails are fixed with the top of the transverse direction walking dolly, coordinate on the long rails and longitudinal walking dolly is installed, manipulator is installed at the top of the longitudinal direction walking dolly, the head of the manipulator is provided with welding gun, the head of the welding gun is provided with reverse device, and reverse camera device is provided with the reverse device.The surface defect of large-sized structural parts can be repaired automatically.
Description
Technical field
It the utility model is related to structural member to repair online and remanufacture field, more specifically, the utility model is related to water
The cladding of the sharp medium-and-large-sized structural member of equipment remanufactures and repairs platform.
Background technology
The medium-and-large-sized structural member of water conservancy equipment can produce abrasion after long-term use, such as cracked, depression is default, this is just
Need to repair structural member or replaced.But the replacement cost of large-sized structural parts is very high, manually repairs large-sized structural parts
Not only difficulty is big, but also reparation is time-consuming longer, adds time cost and human cost.
Utility model content
The main purpose of the utility model is to provide a kind of simple and compact for structure, easy to use, adaptable automatic
Change large scale equipment and repair platform.
In order to solve the above-mentioned technical problem, the utility model proposes following technical scheme：Long-pending large-scale water is melted based on electric arc
Sharp equipment on-line repairs platform, it includes the cross track of parallel arrangement, and the top of the cross track, which coordinates, is provided with transverse direction
Walking dolly, is fixed with long rails at the top of the transverse direction walking dolly, coordinates on the long rails and be provided with lengthwise rows
Trolley is walked, manipulator is installed at the top of the longitudinal direction walking dolly, the head of the manipulator is provided with welding gun, the welding gun
Head reverse device is installed, reverse camera device is installed on the reverse device.
The manipulator includes swivel base, and joint of head is fixed with the swivel base, is pacified on the joint of head
Equipped with main mechanical arm, the end of the main mechanical arm is provided with middle part joint, and secondary mechanical arm, institute are provided with the middle part joint
State the end installation welding gun of secondary mechanical arm.
The reverse camera device of the reverse device can obtain the surfacial pattern Information Number of large-sized structural parts by scanning
According to, show that large-sized structural parts have the threedimensional model at default position by online anti-calculate, and by there is no default position with original
Model compare.
The cross track uses channel steel structure, and the long rails use i-beam structure.
The utility model has the advantages that：
Using above-mentioned structure is used, in the course of work, pass through horizontal walking dolly first and longitudinal walking dolly drives
Whole manipulator is run along cross track and long rails, drives manipulator movement, and then reverse device is in be repaired
Position, then start reverse camera device, repair surface is treated by reverse camera device and is scanned, reverse camera device meeting
The graphic message data of large-sized structural parts is obtained, show that large-sized structural parts have the three-dimensional mould at default position by online anti-calculate
Type, and by being compared with the former model without default position, thus the default position on large-sized structural parts is identified with
Modeling, computer program can be layered default site model and make electroplating equipment wielding machine melting for end welding gun covers path planning on hand,
And then corresponding horizontal walking dolly and longitudinal walking dolly and manipulator operating instruction are generated, pass through end welding gun on manipulator
Increasing material, which melts, covers shaping to repair defect, so that automated execution repair.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples.
Fig. 1 is to melt long-pending large-scale water conservancy equipment based on electric arc in the utility model to repair platform stereogram online.
Fig. 2 is to melt long-pending large-scale water conservancy equipment based on electric arc in the utility model to repair platform front view online.
Fig. 3 is to melt long-pending large-scale water conservancy equipment based on electric arc in the utility model to repair platform side view online.
Fig. 4 is to melt long-pending large-scale water conservancy equipment based on electric arc in the utility model to repair platform top view online.
In figure：Cross track 1, horizontal walking dolly 2, long rails 3, longitudinal walking dolly 4, joint of head 5, main mechanical
Arm 6, middle part joint 7, secondary mechanical arm 8, welding gun 9, reverse device 10, reverse camera device 11.
Embodiment
The embodiment of the utility model is described further below in conjunction with the accompanying drawings.
Such as Fig. 1-4, long-pending large-scale water conservancy equipment is melted based on electric arc and repairs platform online, it includes the transverse rails of parallel arrangement
Road 1, the top of the cross track 1, which coordinates, is provided with horizontal walking dolly 2, and the top of the transverse direction walking dolly 2 is fixed with
Long rails 3, coordinate on the long rails 3 and are provided with longitudinal walking dolly 4, the top installation of the longitudinal direction walking dolly 4
There is manipulator, the head of the manipulator is provided with welding gun 9, and the head of the welding gun 9 is provided with reverse device 10, the reverse
Reverse camera device 11 is installed on device 10.Whole manipulator can be ensured by the cross track 1 and long rails 3
All positions are reached with welding gun, and then increase its area coverage.
Further, the manipulator includes swivel base, and joint of head 5, the head are fixed with the swivel base
Main mechanical arm 6 is installed, the end of the main mechanical arm 6 is provided with middle part joint 7, pacifies on the middle part joint 7 on portion joint 5
Equipped with secondary mechanical arm 8, the end installation welding gun 9 of the pair mechanical arm 8.Welding gun 9 can be driven in structural member by manipulator
Upper surface is moved, and then reaches all complex planes to be repaired, and manipulator is connected with numerical control device, can pass through numerical control
Equipment controls its operating path and track, achievees the purpose that to repair automatically.
Further, the reverse camera device 11 of the reverse device 10 can obtain the table of large-sized structural parts by scanning
Face graphic message data, show that large-sized structural parts have a threedimensional model at default position by online anti-calculate, and by with original
The model for not having default position compares.So as to which the default position on large-sized structural parts is identified and be modeled, computer journey
Sequence can be layered default site model and make electroplating equipment wielding machine melting for end welding gun cover path planning on hand, and then generate corresponding
Horizontal walking dolly 2 and longitudinal walking dolly 4 and manipulator operating instruction, are melted by end welding gun increasing material on manipulator and cover shaping
To repair defect, so that automated execution repair.
Further, the cross track 1 uses channel steel structure, and the long rails 3 use i-beam structure.Using upper
The material economy stated material.
Further, two horizontal walking dollies 2 carry long rails 3 and prolong 1 transverse shifting of cross track, vertically move small
Car 4 carries manipulator and is vertically moved along long rails 3, and manipulator can reach appointing for the restoring area between two cross tracks
Different sizes and the different large-sized structural parts for repairing position can be carried out default identification, reparation or cladding and remanufactured by meaning position,
It is adaptable.
The course of work and operation principle of the utility model：
First, whole manipulator is driven along cross track 1 by horizontal walking dolly 2 and longitudinal walking dolly 4 and indulged
Run to track 3, drive manipulator movement, and then reverse device 10 is in position to be repaired；
Then, start reverse camera device 11, repair surface is treated by reverse camera device 11 and is scanned, reverse shooting
Device 11 can obtain the graphic message data of large-sized structural parts, show that large-sized structural parts have default position by online anti-calculate
Threedimensional model, and by being compared with the former model without default position, thus to the default position on large-sized structural parts into
Row identification and modeling, computer program can be layered default site model and make the Rong Fu roads of electroplating equipment wielding machine end welding gun on hand
Footpath is planned, and then generates corresponding horizontal walking dolly 2 and longitudinal walking dolly 4 and manipulator operating instruction；
Finally, melted by end welding gun increasing material on manipulator and cover shaping to repair defect, so that automated execution repair.
By above-mentioned description, those skilled in the art completely can be without departing from this item utility model technological thought
In the range of, various changes and amendments are carried out all within the scope of protection of the utility model.The utility model is not use up
Matters, belong to the common knowledge of those skilled in the art.
Claims (4)
1. melt long-pending large-scale water conservancy equipment based on electric arc repairs platform online, it is characterised in that：It includes the transverse direction of parallel arrangement
Track（1）, the cross track（1）Top coordinate horizontal walking dolly is installed（2）, the transverse direction walking dolly（2）'s
Top is fixed with long rails（3）, the long rails（3）Upper cooperation is provided with longitudinal walking dolly（4）, the longitudinal direction walking
Trolley（4）Top manipulator is installed, the head of the manipulator is provided with welding gun（9）, the welding gun（9）Head installation
There is reverse device（10）, the reverse device（10）On reverse camera device is installed（11）.
Long-pending large-scale water conservancy equipment melted based on electric arc repair platform online 2. according to claim 1, it is characterised in that：Institute
Stating manipulator includes swivel base, and joint of head is fixed with the swivel base（5）, the joint of head（5）On be provided with
Main mechanical arm（6）, the main mechanical arm（6）End be provided with middle part joint（7）, the middle part joint（7）On pair is installed
Mechanical arm（8）, the pair mechanical arm（8）End installation welding gun（9）.
Long-pending large-scale water conservancy equipment melted based on electric arc repair platform online 3. according to claim 1, it is characterised in that：Institute
State reverse device（10）Reverse camera device（11）The surfacial pattern information data of large-sized structural parts can be obtained by scanning,
Show that large-sized structural parts have the threedimensional model at default position by online anti-calculate, and pass through the mould with original without default position
Type compares.
Long-pending large-scale water conservancy equipment melted based on electric arc repair platform online 4. according to claim 1, it is characterised in that：Institute
State cross track（1）Using channel steel structure, the long rails（3）Using i-beam structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721245432.4U CN207326260U (en) | 2017-09-27 | 2017-09-27 | Long-pending large-scale water conservancy equipment is melted based on electric arc and repairs platform online |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721245432.4U CN207326260U (en) | 2017-09-27 | 2017-09-27 | Long-pending large-scale water conservancy equipment is melted based on electric arc and repairs platform online |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207326260U true CN207326260U (en) | 2018-05-08 |
Family
ID=62370041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721245432.4U Expired - Fee Related CN207326260U (en) | 2017-09-27 | 2017-09-27 | Long-pending large-scale water conservancy equipment is melted based on electric arc and repairs platform online |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207326260U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108857179A (en) * | 2018-08-02 | 2018-11-23 | 武汉开明高新科技有限公司 | A kind of on-line intelligence reparation welding machine of large gear |
| CN110227899A (en) * | 2019-07-04 | 2019-09-13 | 北京史河科技有限公司 | Robot and its welder |
| CN112404658A (en) * | 2020-10-19 | 2021-02-26 | 中国石油天然气集团有限公司 | Remote control-based in-service pipeline arc 3D printing repair system and method |
| CN112676764A (en) * | 2020-12-01 | 2021-04-20 | 三峡大学 | Portable online repair remanufacturing equipment and method based on arc fusion deposition |
| CN112935700A (en) * | 2021-02-22 | 2021-06-11 | 三峡大学 | Automatic equipment and method for crawling, polling and repairing high-voltage transmission iron tower |
-
2017
- 2017-09-27 CN CN201721245432.4U patent/CN207326260U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108857179A (en) * | 2018-08-02 | 2018-11-23 | 武汉开明高新科技有限公司 | A kind of on-line intelligence reparation welding machine of large gear |
| CN110227899A (en) * | 2019-07-04 | 2019-09-13 | 北京史河科技有限公司 | Robot and its welder |
| CN112404658A (en) * | 2020-10-19 | 2021-02-26 | 中国石油天然气集团有限公司 | Remote control-based in-service pipeline arc 3D printing repair system and method |
| CN112676764A (en) * | 2020-12-01 | 2021-04-20 | 三峡大学 | Portable online repair remanufacturing equipment and method based on arc fusion deposition |
| CN112935700A (en) * | 2021-02-22 | 2021-06-11 | 三峡大学 | Automatic equipment and method for crawling, polling and repairing high-voltage transmission iron tower |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180508 Termination date: 20180927 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |