CN207317897U - A kind of open space Weighing type liquid level meter - Google Patents
A kind of open space Weighing type liquid level meter Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种开放空间称重式液位计。The utility model relates to an open space weighing type liquid level gauge.
背景技术Background technique
目前连续液位测量的方法大致有20余种:玻璃管法、玻璃板法、双色水位法、人工检尺法、吹气法、差压法、HTG法、浮子法、浮筒法、浮球法、伺服法、沉筒法、电容法、电阻法、电感法、磁致伸缩法、超声波法、调制型光学法、微波法、磁翻板法、振动法、核辐射法、光纤传感器法;而测量开放空间的液位主要有差压法、浮子法、浮筒法、浮球法、沉筒法。对于水位较深,需要远传和控制的场合主要是差压法的变种——浸入式压力变送器,但是有些特殊场合,如发电厂循环水泵房的拦污栅水位测量,到目前为止没有一个好的解决方案,即使是成本较高的浸入式压力变送器也因为长期在含有大量杂质的江水中工作,测量探头容易被堵塞,从而无法正确测量水位。At present, there are roughly more than 20 methods for continuous liquid level measurement: glass tube method, glass plate method, two-color water level method, manual measuring method, air blowing method, differential pressure method, HTG method, float method, buoy method, floating ball method , servo method, sinking tube method, capacitance method, resistance method, inductance method, magnetostrictive method, ultrasonic method, modulated optical method, microwave method, magnetic flap method, vibration method, nuclear radiation method, optical fiber sensor method; and There are mainly differential pressure method, float method, buoy method, floating ball method and sinking method to measure the liquid level in open space. For the occasions where the water level is deep and remote transmission and control are required, it is mainly a variant of the differential pressure method - an immersion pressure transmitter, but there are some special occasions, such as the water level measurement of the trash rack in the circulating water pump room of the power plant, so far there is no A good solution, even if the immersion pressure transmitter with high cost is working in the river water containing a lot of impurities for a long time, the measuring probe is easy to be blocked, so the water level cannot be measured correctly.
实用新型内容Utility model content
本实用新型克服上述技术存在的不足而一种结构简单、成本低廉、耐腐蚀工作可靠、测量精度高的一种开放空间称重式液位计。The utility model overcomes the deficiencies of the above-mentioned technologies and provides an open space weighing liquid level gauge with simple structure, low cost, reliable corrosion resistance and high measurement accuracy.
一种开放空间称重式液位计,包括密度大于待测区内溶液密封的、由耐腐蚀材料制作的测量棒,所述测量棒的长度与待测区液位的最大变幅相匹配,所述测量棒的上端固定在数字称重传感器的测量端,所述数字称重传感器的另一端固定在待测区的正上方,所述数字称重传感器的数据端与称重显示控制器连接。由于采用上述结构,数字称重传感器设置在待测区的正上方,在整个测量的过程中不予待测区内的溶液接触,而通过耐腐蚀的测量棒与溶液接触,利用阿基米德原理,通过数字称重传感器监测测量棒重量的变化,从而间接得出待测区液面升降的高度,本装置结构简单,没有机械传动环节,适用各种开放空间的井、坑、池的液位测量,可靠性高,精度高,特别是水质差、杂物多的环境。An open space weighing liquid level gauge, comprising a measuring rod sealed with a density greater than that of the solution in the area to be measured and made of corrosion-resistant materials, the length of the measuring rod matches the maximum variation of the liquid level in the area to be measured, The upper end of the measuring rod is fixed on the measuring end of the digital load cell, the other end of the digital load cell is fixed directly above the area to be measured, and the data end of the digital load cell is connected to the weighing display controller . Due to the above structure, the digital weighing sensor is set directly above the area to be measured, and is not in contact with the solution in the area to be measured during the entire measurement process, but is in contact with the solution through a corrosion-resistant measuring rod, using Archimedes The principle is to monitor the change of the weight of the measuring rod through the digital weighing sensor, so as to indirectly obtain the height of the liquid level rise and fall in the area to be measured. Position measurement, high reliability and high precision, especially in the environment with poor water quality and many sundries.
所述测量棒的四周安装有防止测量棒摆动的围栏,从而帮助测量棒固定,以免测量棒在急流中大幅摆动。A fence that prevents the measuring rod from swinging is installed around the measuring rod, thereby helping the measuring rod to be fixed and preventing the measuring rod from swinging sharply in the rapids.
所述测量棒为PVC塑料棒。The measuring rod is a PVC plastic rod.
选用比重合适的材料作为浸入液体的测量棒,假设液位的最大变化幅度为L0,密度为ρ0,设测量棒的长度为L,那么L0≤L≤1.1L0,设测量棒的密度为ρ,那么1.2ρ0≤ρ≤2ρ0,测量棒为耐腐蚀的实心棒为佳,这样既可以保证测量棒不会随液位的变化上下浮动,又可以减小传感器的量程,提高精度;Choose a material with a suitable specific gravity as the measuring rod immersed in the liquid. Assume that the maximum change range of the liquid level is L 0 , the density is ρ 0 , and the length of the measuring rod is L, then L 0 ≤ L ≤ 1.1L 0 . If the density is ρ, then 1.2ρ 0 ≤ρ≤2ρ 0 , it is better for the measuring rod to be a corrosion-resistant solid rod. precision;
设数字称重传感器量程为M(以千克表示),则测量棒的直径φ向下取最接近的规格,一般情况下25mm≤φ≤100mm,从而使其重量接近称重传感器的量程,其目的也是提高测量精度;Assuming that the range of the digital weighing sensor is M (expressed in kilograms), the diameter φ of the measuring rod shall be the closest The specifications, generally 25mm≤φ≤100mm, so that its weight is close to the range of the load cell, and its purpose is to improve the measurement accuracy;
综上所述,本装置结构简单,没有机械传动环节,适用各种开放空间的井、坑、池的液位测量,可靠性高,精度高,特别是水质差、杂物多的环境,本装置即使在恶劣水质下测量大范围的水位变化,也没有任何问题,测量精度高达1‰FS。To sum up, this device has a simple structure and no mechanical transmission links. It is suitable for liquid level measurement of wells, pits and pools in various open spaces. It has high reliability and high precision, especially in environments with poor water quality and many sundries. Even if the device measures a wide range of water level changes under poor water quality, there is no problem, and the measurement accuracy is as high as 1‰FS.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
现结合附图,对本实用新型的技术内容进行进一步描述。Now in conjunction with the accompanying drawings, the technical content of the utility model is further described.
如图1所示,一种开放空间称重式液位计,包括密度大于待测区内溶液密封的、由PVC塑料棒制作的测量棒1,所述测量棒1的长度与待测区液位的最大变幅相匹配,所述测量棒1的上端固定在数字称重传感器2的测量端,所述数字称重传感器2的另一端固定在待测区的正上方,所述数字称重传感器2的数据端与称重显示控制器3连接,数字称重传感器2与监控系统4连接。所述测量棒1的四周安装有防止测量棒摆动的围栏。由于采用上述结构,数字称重传感器2设置在待测区的正上方,在整个测量的过程中不予待测区内的溶液接触,而通过耐腐蚀的测量棒与溶液接触,利用阿基米德原理,通过数字称重传感器2监测测量棒1重量的变化,从而间接得出待测区液面升降的高度,本装置结构简单,没有机械传动环节,适用各种开放空间的井、坑、池的液位测量,可靠性高,精度高,特别是水质差、杂物多的环境。As shown in Figure 1, a kind of open space weighing type liquid level gauge, comprises the measuring rod 1 that density is greater than the liquid seal in the area to be measured, made of PVC plastic rod, the length of the measuring rod 1 is the same as that of the liquid in the area to be measured. The maximum amplitude of the position is matched, the upper end of the measuring rod 1 is fixed on the measuring end of the digital load cell 2, and the other end of the digital load cell 2 is fixed directly above the area to be measured, and the digital load cell The data terminal of the sensor 2 is connected with the weighing display controller 3 , and the digital weighing sensor 2 is connected with the monitoring system 4 . A fence that prevents the measuring rod from swinging is installed around the measuring rod 1 . Due to the adoption of the above structure, the digital weighing sensor 2 is set directly above the area to be measured, and is not in contact with the solution in the area to be measured during the entire measurement process, but is in contact with the solution through a corrosion-resistant measuring rod. Based on the German principle, the weight change of the measuring rod 1 is monitored by the digital weighing sensor 2, so as to indirectly obtain the height of the liquid level rise and fall in the area to be measured. This device has a simple structure and no mechanical transmission link, and is suitable for wells, pits, The liquid level measurement of the pool has high reliability and high precision, especially in the environment with poor water quality and many sundries.
假设待测区液位的最大变化幅度为L0,密度为ρ0,可选用长度L(L0≤L≤1.1L0),密度ρ(1.2ρ0≤ρ≤2ρ0),的材料作为测量棒1,数字称重传感器2的量程一般不超过100Kg,假设数字称重传感器2量程为M(以千克表示),则测量棒1的直径φ向下取最接近的规格,一般情况下25mm≤φ≤100mm。Assuming that the maximum variation range of the liquid level in the area to be measured is L 0 and the density is ρ 0 , a material with length L (L 0 ≤ L ≤ 1.1L 0 ) and density ρ (1.2ρ 0 ≤ ρ ≤ 2ρ 0 ) can be selected as The measuring rod 1 and the measuring range of the digital weighing sensor 2 generally do not exceed 100Kg. Assuming that the measuring range of the digital weighing sensor 2 is M (expressed in kilograms), the diameter φ of the measuring rod 1 is taken as the closest The specifications, generally 25mm≤φ≤100mm.
使用时,将测量棒1自由悬挂于数字称重传感器2下方,连接好称重显示控制器3(如220型力值显示控制仪),给称重显示控制器3上电(在已经上电的情况下,可按清零按钮),此时称重显示控制器3将以当前的重量作为零点。When in use, hang the measuring rod 1 freely under the digital load cell 2, connect the weighing display controller 3 (such as the 220 force value display controller), and power on the weighing display controller 3 (after the power has been turned on In the case of zero, you can press the reset button), at this time the weighing display controller 3 will use the current weight as the zero point.
如图1所示,设测量棒1浸入液体中的长度为H,称重显示控制器测量到的质量变化为MH=ρ0π(φ/2)2H,可得H=MH/ρ0π(φ/2)2,通过改变称重显示控制器显示系数可直接显示液位H,MH为称重显示控制器测量到测量棒的重量。As shown in Figure 1, assume that the length of the measuring stick 1 immersed in the liquid is H, and the mass change measured by the weighing display controller is M H = ρ 0 π(φ/2) 2 H, and H = M H / ρ 0 π(φ/2) 2 , the liquid level H can be displayed directly by changing the display coefficient of the weighing display controller, and M H is the weight of the measuring rod measured by the weighing display controller.
实施例:Example:
本例中,如水位变化最大幅度为4m,则采用φ35mm,长4m的PVC塑料棒(密度1300㎏/m3),其重量(以千克表示)W0=π×0.01752×4×1300=5㎏,如浸入水中深度为H,传感器测到的重量(以千克表示)W=W0-1000×(π×0.01752×H)则有:H=(5-W)×1.04米,选用量程5㎏的称重传感器,并将5㎏标定为零,采用拉力测量,则H=W×1.04米,目前称重传感器的精度普遍为0.5‰FS左右,水位测量精度可达±2.6mm,在1‰FS以内,配备220型力值显示控制仪可实现4~20mA远传以及多组继电器输出,实现水位的远程监控。In this example, if the maximum change in water level is 4m, use a φ35mm, 4m long PVC plastic rod (density 1300kg/m 3 ), and its weight (expressed in kilograms) W 0 =π×0.0175 2 ×4×1300= 5㎏, if the depth of immersion in water is H, the weight measured by the sensor (expressed in kilograms) W=W 0 -1000×(π×0.0175 2 ×H) is: H=(5-W)×1.04 meters, choose A load cell with a measuring range of 5 kg, and calibrate 5 kg to zero, and use tension measurement, then H=W×1.04 meters. At present, the accuracy of the load cell is generally about 0.5‰FS, and the accuracy of water level measurement can reach ±2.6mm. Within 1‰FS, equipped with 220-type force value display controller, it can realize 4-20mA remote transmission and multiple sets of relay output to realize remote monitoring of water level.
Claims (4)
- A kind of 1. open space Weighing type liquid level meter, it is characterised in that:Including density be more than area to be measured in solution sealing, by resistance to The measuring stick that corrosion material makes, the length of the measuring stick and the maximum luffing of area's liquid level to be measured match, the measuring stick Upper end be fixed on the measurement end of digital weighing sensor, the other end of the digital weighing sensor is being fixed on area to be measured just Top, the data terminal of the digital weighing sensor are connected with weighing displaying controller.
- 2. open space Weighing type liquid level meter according to claim 1, it is characterised in that:The surrounding installation of the measuring stick There is the fence for preventing that measuring stick from swinging.
- 3. open space Weighing type liquid level meter according to claim 1 or 2, it is characterised in that:If area's liquid level to be measured is most Big amplitude of variation is L0, area's solution density to be measured is ρ0, the length of measuring stick is L, and the density of measuring stick is ρ, then L0≤L≤ 1.1L0And 1.2 ρ0≤ρ≤2ρ0 。
- 4. open space Weighing type liquid level meter according to claim 3, it is characterised in that:The measuring stick is PVC plastic Rod.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108716940A (en) * | 2018-05-23 | 2018-10-30 | 湖南农业大学 | Weir hydraulic parameters measurement method |
| CN111623234A (en) * | 2020-06-10 | 2020-09-04 | 浙江浙能技术研究院有限公司 | Liquid hydrogen tank truck loading and unloading weighing device based on liquid level difference measurement |
| CN116659623A (en) * | 2023-07-28 | 2023-08-29 | 中创领科(西安)智能科技发展有限公司 | Float weighing type liquid level measurer with filtering and impurity removing functions |
| CN119714466A (en) * | 2024-12-19 | 2025-03-28 | 河海大学 | Intelligent weighing type liquid level meter and medium liquid level and density measuring method thereof |
-
2017
- 2017-11-13 CN CN201721505026.7U patent/CN207317897U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108716940A (en) * | 2018-05-23 | 2018-10-30 | 湖南农业大学 | Weir hydraulic parameters measurement method |
| CN111623234A (en) * | 2020-06-10 | 2020-09-04 | 浙江浙能技术研究院有限公司 | Liquid hydrogen tank truck loading and unloading weighing device based on liquid level difference measurement |
| CN111623234B (en) * | 2020-06-10 | 2024-04-09 | 浙江浙能技术研究院有限公司 | Liquid hydrogen tank truck loading and unloading weighing device based on liquid level difference measurement |
| CN116659623A (en) * | 2023-07-28 | 2023-08-29 | 中创领科(西安)智能科技发展有限公司 | Float weighing type liquid level measurer with filtering and impurity removing functions |
| CN116659623B (en) * | 2023-07-28 | 2024-01-05 | 中创领科(西安)智能科技发展有限公司 | Float weighing type liquid level measurer with filtering and impurity removing functions |
| CN119714466A (en) * | 2024-12-19 | 2025-03-28 | 河海大学 | Intelligent weighing type liquid level meter and medium liquid level and density measuring method thereof |
| CN119714466B (en) * | 2024-12-19 | 2025-11-18 | 河海大学 | Intelligent weighing level gauge and its medium level and density measurement method |
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