CN207310209U - The production line of building beam column concrete prefabricated element - Google Patents
The production line of building beam column concrete prefabricated element Download PDFInfo
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- CN207310209U CN207310209U CN201720862355.0U CN201720862355U CN207310209U CN 207310209 U CN207310209 U CN 207310209U CN 201720862355 U CN201720862355 U CN 201720862355U CN 207310209 U CN207310209 U CN 207310209U
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Abstract
The utility model discloses a kind of production line of building beam column concrete prefabricated element, including concrete mixing plant, concrete transportation system, distribution device, die station, the vibrating device being located at below material distributing machine and the mould being located in die station, concrete transportation system is by concrete transportation to distribution device, distribution device is used to be arranged into automatically in the mould in die station above concrete transportation to shake table and by concrete, and vibrating device carries out ram-jolt to the material in the mould in die station.The overall flow of production line is in the utility model:Concrete stirring-transportation system's transport-material distributing machine cloth-vibrating device carries out ram-jolt-concrete curing to the armored concrete in mould and condenses into concrete prefabricated element.The whole production process of above-mentioned building beam column concrete prefabricated element is combined together by the utility model, therefore, machine can be utilized to replace being accomplished manually most of operation, the efficiency with higher, can use manpower and material resources sparingly.
Description
Technical field
A kind of production field of building concrete prefabricated components is the utility model is related to, more particularly to a kind of building beam column mixes
The production line of solidifying soil prefabricated components.
Background technology
Building beam column concrete prefabricated element is a kind of manufactured prefabricated component after utilizing reinforcing bar and concrete coagulation, existing
Building beam column concrete prefabricated element would generally use following apparatus and method to make, first by concrete mixing plant by coagulation
Soil carries out mix, then by artificial cloth and utilizes vibrating head will by concrete transportation to fixed die station using crane
Concrete and reinforcing bar ram-jolt, are finally made concrete prefabricated element, during above-mentioned making concrete prefabricated element,
The processes such as cloth, ram-jolt must all be relied on and are accomplished manually, and labor intensity is big, efficiency is low, the matter of manufactured concrete prefabricated element
Measure unstable.
Meanwhile there are following defect for the apparatus and method of above-mentioned making beam column concrete prefabricated element:Each process institute
Device is all independent, is not provided with together, without systematicness, causing making concrete prefabricated element efficiency low,
And need manually by concrete transportation at die station, spend human and material resources.
Utility model content
The utility model provides a kind of production line of building beam column concrete prefabricated element, to solve above-mentioned technical problem
It is at least one.
One side according to the present utility model, there is provided a kind of production line of building beam column concrete prefabricated element, bag
Include concrete mixing plant, concrete transportation system, distribution device, die station, the vibrating device being located at below material distributing machine and be located at mould
Mould on platform, concrete mixing plant are used for mixed concrete, and the concrete after mix is directed into coagulation by concrete mixing plant
In native transportation system, concrete transportation system is used for transport concrete, and distribution device is located at the lower section of concrete transportation system, mixes
Ning Tu transportation systems are by concrete transportation to distribution device, and distribution device is for concrete transportation to shake table top and to be incited somebody to action
Concrete is arranged into the mould in die station automatically, vibrating device to the material in the mould in die station (such as:Reinforcing bar and
Concrete) carry out ram-jolt.
In the utility model, concrete mixing plant is consistent with the function of existing concrete mixing plant, i.e.,:Concrete stirs
Station is to drive agitating device by motor so that water, sandstone and cement, which carry out mix, becomes concrete, concrete stirring
Stand and concrete imported into concrete transportation system, concrete transportation system by concrete transportation to above distribution device, cloth
Material device is located at vibrating device, and (vibrating device is referred to as shake table, and shake table is mounted below vibrating motor, and die station is placed
In the top of shake table) top, and concrete is poured into the mould in die station, so as to complete the process of cloth, coagulation
After soil enters mould, the vibrating device below die station is by vibrating the concrete ram-jolt in mould, and concrete is by after ram-jolt
Being sent into maintenance position, (maintenance position falls within working region, can be carried out by follow-up die station running gear and ferry bus
Transport die station is to conserving position) conserved, after concrete initial set intensity reaches 70% or more, it is only necessary to remove mould i.e.
It can obtain building beam column concrete prefabricated element.
The overall flow of production line is in the utility model:Concrete stirring-transportation system's transport (is synchronously completed with this
It is that reinforcing bar and installation of embedded parts are completed on mould)-material distributing machine cloth-vibrating device carries out the armored concrete in mould
Ram-jolt-concrete curing condenses into concrete prefabricated element.The utility model is by above-mentioned building beam column concrete prefabricated element
Whole production process is combined together, and therefore, machine can be utilized to replace being accomplished manually most of operation, the effect with higher
Rate, can use manpower and material resources sparingly.
In some embodiments, die station running gear is further included, die station running gear includes wheel device and driving
Device, wheel device are resisted against on the downside of die station, and driving device output shaft is equipped with friction pulley, and friction pulley is resisted against mould
On platform downside, when driving device starts, driving device drives die station to be moved in wheel device.Thus, die station can be with
It is automatically transferred in die station running gear, so as to ensure the continuity of work, it is not necessary to manually carry the mould that cloth is crossed
Platform.
In some embodiments, distribution device includes cloth stent, the material distributing machine being located on cloth stent and big garage
Walking apparatus, cloth stent are equipped with cloth track, and cart traveling device is located in material distributing machine, and cart traveling device drives material distributing machine
Moved on cloth track.Thus, when cart traveling device starts, drive material distributing machine to be moved along cloth track, work as material distributing machine
The position specified is moved to, subsequent cart traveling device is stopped, and concrete therein is poured into die station by material distributing machine
In mould, so as to complete whole cloth process, after the completion of cloth, reinforcing bar and concrete in vibrating device driven mold carry out
Vibration, ram-jolt is carried out by the reinforcing bar in mould and concrete.
The concrete structure of cart traveling device is as follows:Cart traveling device can include motor, transmission device and traveling wheel
Deng, electric motor starting when, motor drives actuator movement, and transmission device then drives material distributing machine to be moved, and transmitting device can be with
It is sprocket wheel or gear reducer, the motor in cart traveling device drives transmission device and traveling wheel to rotate, and traveling wheel is then installed on
The underface of material distributing machine, drives material distributing machine to be moved on cloth stent in traveling wheel rotation process, so as to complete cloth process.
In other embodiment, the structure of cart traveling device can also be other structures, it is only necessary to which cart traveling device can drive
Material distributing machine is mobile on cloth stent.
In some embodiments, material distributing machine includes cloth locomotive frame, carriage walking device and automatic open-close hopper, trolley
Running gear is located on automatic open-close hopper, and automatic open-close hopper is located on cloth locomotive frame, and carriage walking device drives automatic
Folding hopper moves up dynamic in cloth locomotive frame.Thus, cart traveling device drives material distributing machine to be moved on cloth track specified
During position, cart traveling device is stopped, and then carriage walking device starts, and drives automatic open-close hopper to be moved, from
And the concrete in material distributing machine is uniformly poured into mould, without labor intensive or only need to expend and lack
Amount manually can be so that the concrete in mould be uniformly distributed.
The concrete structure of carriage walking device is as follows:Carriage walking device can include motor, transmission device and traveling wheel
Deng, electric motor starting when, motor drives actuator movement, and transmission device then drives automatic open-close hopper to be moved, transmission dress
It can be sprocket wheel or gear reducer to put, and the motor in carriage walking device drives to be rotated by transmission device and traveling wheel, walking
Wheel is then installed on the underface on automatic open-close hopper, drives in traveling wheel rotation process on automatic open-close hopper and is moved up in vehicle frame
It is dynamic, so as to complete cloth process.In other embodiments, the structure of carriage walking device can also be other structures, only need
Want carriage walking device that automatic open-close hopper can be driven to be moved up in cloth vehicle frame and move and carry out uniform distribution.
In some embodiments, concrete transportation system includes conveying track and transport vehicle, and transport vehicle is equipped with walking
Motor, transport vehicle are located on conveying track, and transport vehicle is moved by movable motor along conveying track.Thus, walking is passed through
Motor can cause transport vehicle to be moved on conveying track, and (certainly, transport motor is to drive transport vehicle to move by transmission device
It is dynamic), when transport vehicle reaches the surface of material distributing machine, concrete is poured into material distributing machine by transport vehicle, so as to complete concrete
Transmitting procedure.
In some embodiments, die station descaling machine is further included, die station descaling machine is equipped with cleaning motor and cleaning brush, clearly
Manage motor and drive cleaning brush cleaning die station.Thus, die station descaling machine plays the role of clearing up die station, at the beginning of the concrete in mould
After solidifying intensity reaches 70% or more, it is only necessary to mould is removed, by the beam column after concrete coagulation (after being molded
Building beam column concrete prefabricated element) take away, then die station is cleared up using die station descaling machine.
In some embodiments, oil-injection machine is further included, oil-injection machine includes oil spout motor and nozzle, and oil spout motor drives spray
Head carries out oil spout.Thus, oil-injection machine can carry out oil spout to die station, so that die station is after concrete coagulation, can be more preferable
The beam column (be molded after building beam column concrete prefabricated element) after condensation is removed out of mould.
In some embodiments, ferry bus is further included, die station running gear there are multiple passages, and ferry bus is equipped with walking
Device and die station lifting gear, ferry bus are located at below die station, and lifting gear controls the lifting of die station, and running gear drives ferry-boat
Car translates.Thus, ferry bus plays translocation when die station becomes track, and ferry bus can be moved die station so that mould
Platform is moved to from one of die station walking passageway on another die station walking passageway.
In some embodiments, control system is further included, control system includes multiple switch, control module and multiple senses
Device is answered, sensing device sensing external information, generates inductive signal, inductive signal is sent to by sensing device according to external information
Control module, control module generate control signal according to inductive signal and are sent to switch, and switch is turned off or closed.By
This, control system and switch play the role of the above-mentioned all parts of control and device work or are stopped, such as:Switch
The transport vehicle that can include in the startup of control concrete mixing plant or the switch being stopped, control concrete transportation system opens
Move switch, the control that the cart traveling device in the switch being either stopped, control distribution device starts or is stopped
Carriage walking device in distribution device starts the switch being either stopped, control vibrating device starts or is stopped
Switch that switch, control die station descaling machine start the switch being either stopped, control ferry bus starts or are stopped etc.,
Above-mentioned each switch is connected with control module, and the operation principle of each switch is as follows:When a switch is on, then switch is sent
Open signal then controls corresponding module to work to control module, control module, and when the switches are opened, then switch sends disconnected
For ON signal to control module, control module then controls corresponding module from service, and above-mentioned switch can be switch tangible elements,
It can also be logical order.
The utility model by operate control module can reach control above-mentioned modules or device operation or
Person is out of service, meanwhile, above-mentioned each switch can be arranged on same position, convenient operation, can improve overall effect
Rate.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the production line of the building beam column concrete prefabricated element of embodiment of the utility model
Figure;
Fig. 2 be Fig. 1 shown in building beam column concrete prefabricated element production line in distribution device partial enlargement structure
Schematic diagram;
Fig. 3 be Fig. 1 shown in building beam column concrete prefabricated element production line in die station running gear partial enlargement
Structure diagram;
Fig. 4 be building beam column concrete prefabricated element shown in Fig. 1 production line in die station running gear and die station match somebody with somebody
Close structure diagram;
Fig. 5 is the enlarged structure schematic diagram of ferry bus in the production line of building beam column concrete prefabricated element shown in Fig. 1;
Fig. 6 is the schematic diagram of the production line of building beam column concrete prefabricated element shown in Fig. 1.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 1~Fig. 5 schematically shows a kind of building beam column concrete prefabricated element of embodiment of the utility model
Production line structure.
Fig. 6 schematically shows a kind of production of the building beam column concrete prefabricated element of embodiment of the utility model
The principle of line.
As shown in Figure 1, a kind of production line of building beam column concrete prefabricated element, including concrete mixing plant 1, concrete
Transportation system 2, distribution device 3, die station 4, the vibrating device 5 for being located at the lower section of distribution device 3 and the mould 6 in die station 4,
Concrete mixing plant 1 is used for mixed concrete, and the concrete after mix is directed into concrete transportation system by concrete mixing plant 1
In 2, concrete transportation system 2 is used to transport the concrete after mix, and distribution device 3 is located at the lower section of concrete transportation system 2,
By on concrete transportation to distribution device 3, distribution device 3 is used for concrete transportation to mould 6 concrete transportation system 2,
Reinforcing bar in mould 6 and concrete ram-jolt, the standard of wherein ram-jolt be by vibrating device 5:Concrete will not significantly sink again, and
Bubble is occurred without, concrete surface starts bleeding.
In the present embodiment, the vibration frequency of vibrating device 5 should be 3000Hz~6000Hz, and vibration frequency is arranged on this area
Between can have more preferable effect:As can preferably ram-jolt reinforcing bar and concrete, concrete can completely be filled in steel substantially
In muscle, if vibration frequency is excessive, concrete may be caused to be overflowed from mould 6, if vibration frequency is too small, possibly can not
Ram-jolt.Remaining vibrations parameter is for example:Vibration amplitude need according to mould 6 and pour into the amount of concrete in mould 6 come into
Row change.
As shown in Figure 1, in the present embodiment, in order to transport die station 4, the utility model can also include die station and walk
System 7.
Find out that the concrete structure of die station running gear 7 is as follows from Fig. 3 and Fig. 4, die station running gear 7 can include support
Wheel apparatus 71 and driving device 72, wheel device 71 include column and the scroll wheel on column, and column plays support
The effect of scroll wheel, scroll wheel of the scroll wheel then in the top of column, wheel device 71 are resisted against the downside of die station 4
On face, the output shaft of driving device 72 is equipped with friction pulley 721, and friction pulley 721 is then resisted against on 4 downside of die station.At other
In embodiment, die station running gear 7 can also be other structures, such as:Die station running gear 7 includes supporting table, roller and electricity
Machine, roller are installed on the lower section of supporting table, and motor drives roller to rotate, and roller drives supporting table movement, and supporting table, which drives, places
Die station movement on it, can also complete the walking movement of die station, no matter which kind of structure is die station running gear 7 be, it is only necessary to mould
Platform running gear 7 can play the role of transmission and mobile die station.
In the present embodiment, the process that die station running gear 7 specifically drives die station 4 to be movably walking is as follows, and die station 4 can lead to
Cross die station running gear 7 to be movably walking, when die station 4 needs walking, it is only necessary to start driving device 72, driving device 72
Output shaft can be driven to rotate, output shaft then drives friction pulley 721 to be rotated, since friction pulley 721 is resisted against under die station 4
On side, when friction pulley 721 rotates, friction pulley 721 drives die station 4 to be moved by the frictional force between die station 4, mould
When platform 4 moves, scroll wheel can be driven together to rotate, scroll wheel plays the role of Auxiliary support die station 4, while will not hinder mould
Platform 4 moves.In the present embodiment, driving device 72 can be driving motor, drive electrical power after, can drive output shaft into
Row rotates, final to drive die station 4 to be moved.
In the present embodiment, it can start to work after being powered due to driving device 72, driving device 72 drives friction pulley 721
Rotated, be eventually converted into the movement of die station 4, die station 4 automatic in die station running gear 7 (can only need to close driving
72 place circuit of device, i.e., need not manually carry operation, use manpower and material resources sparingly) it is mobile, so as to ensure the continuity of work, no
The die station 4 for needing manually to cross cloth carries.
As shown in Figure 1, in the present embodiment, die station running gear 7 shares three passages, each die station running gear 7
Can including 71 and one row's driving device 72 of two rows of wheel devices, (certainly in other embodiments, driving device 72 can also
It is two rows of, two rows of driving devices 72 can also play the same role) so that under normal circumstances, die station 4 can be in a die station
Running gear 7 is movably walking.In other embodiments, the passage of die station running gear 7 can also have two or four,
The quantity of die station running gear 7 can be set according to use demand (i.e. required production quantity).
As depicted in figs. 1 and 2, in the present embodiment, distribution device 3 includes cloth stent 31, installed in cloth stent 31
On material distributing machine 32 and cart traveling device 33, as shown in Fig. 2, on cloth stent 31 installation (such as:Can by bolt or
The mode of welding is installed) there is cloth track, cart traveling device 33 is installed in material distributing machine 32, and cart traveling device 33 can
To drive material distributing machine 32 to be moved on cloth track, therefore, when cart traveling device 33 starts, material distributing machine 32 can be driven to exist
Moved on cloth track, when material distributing machine 32 is moved to position (being typically the top that material distributing machine 32 is moved to shake table) specified,
Then cart traveling device 33 is stopped, and concrete therein is poured into mould 6 by material distributing machine 32, so as to complete whole cloth
Process.
In the present embodiment, the concrete structure of cart traveling device 33 is as follows:Cart traveling device can include motor, pass
Dynamic device and traveling wheel etc., during electric motor starting, motor drives actuator movement, and transmission device then drives material distributing machine to be moved
Dynamic, transmitting device can be sprocket wheel or gear reducer, and the motor in cart traveling device drives transmission device and traveling wheel to rotate,
Traveling wheel is then installed on the underface of material distributing machine 32, drives material distributing machine 32 to be moved up in cloth stent 31 in traveling wheel rotation process
It is dynamic, so as to complete cloth process.In other embodiments, the structure of cart traveling device 33 can also be other structures, only
Need cart traveling device 33 that material distributing machine 32 can be driven mobile on cloth stent 31.
As shown in Fig. 2, in the present embodiment, in order to reach more preferable cloth effect, i.e., so that concrete is evenly distributed on mould
In tool 6 (uniform distribution), material distributing machine 32 can have the following structure:Material distributing machine 32 includes vehicle frame 321, carriage walking device 322
With automatic open-close hopper 323, carriage walking device 322 is located on automatic open-close hopper 323, and automatic open-close hopper 323 is located at cloth
Expect on locomotive frame 321, carriage walking device 322 drive automatic open-close hopper 323 moved on cloth locomotive frame 321 (i.e. Fig. 1 with
Automatic open-close hopper 323 can move back and forth in Fig. 2, and moving direction is consistent with the moving direction of transport vehicle 22).Large vehicle walking fills
33 drive material distributing machines 32 are put when being moved to designated position on cloth track, cart traveling device 33 is stopped, carriage walking
Device 322 starts, and automatic open-close hopper 323 moves, so that the concrete on automatic open-close hopper 323 can uniformly fall
Enter to mould 6, without manually or only need it is a small amount of manually can be so that the concrete in mould 6 be uniformly distributed.
In the present embodiment, the concrete structure of carriage walking device 322 is as follows:Carriage walking device can include motor,
Transmission device and traveling wheel etc., during electric motor starting, motor drives actuator movement, and transmission device then drives material distributing machine to be moved
Dynamic, transmission device can be sprocket wheel or gear reducer, and the motor in carriage walking device drives transmission device and traveling wheel to rotate,
Traveling wheel is then installed on the underface on automatic open-close hopper 323, is driven in traveling wheel rotation process on automatic open-close hopper 323
Moved on vehicle frame 321, so as to complete cloth process.In other embodiments, the structure of carriage walking device 322 can also be
Other structures, it is only necessary to which carriage walking device 322 can drive automatic open-close hopper 323 to be moved simultaneously on cloth vehicle frame 321
Carry out uniform distribution.
As shown in Figure 1, in the present embodiment, concrete transportation system 2 includes 22 (transport vehicle of conveying track 21 and transport vehicle
22 can move to the underface of concrete mixing plant 1, after concrete mixing plant 1 completes concrete mixing, concrete stirring
Stand and 1 concrete imported into transport vehicle 22), transport vehicle 22 is equipped with transport motor, and transport vehicle 22 is located on conveying track 21,
And transport vehicle 22 is moved by transporting motor along conveying track 21.By transport motor can transport vehicle 22 in transport rail
Moved on road 21, so that when transport vehicle 22 reaches the surface of material distributing machine 32, concrete is poured into material distributing machine by transport vehicle 22
In 32.Transport vehicle 22 is as follows by transporting the concrete mode that motor is moved along conveying track 21:Row is installed on transport vehicle 22
Motor is walked, movable motor drives transport vehicle 22 to be moved on conveying track 21 by transmission device.In the present embodiment, transmission dress
Putting can be that either either gear reducer movement sprocket wheel or gear reducer drive transport to gear reducer movable motor band movable sprocket to sprocket wheel
The traveling wheel of car 22 rotates, so that transport vehicle 22 is moved on conveying track 21.
As shown in Figure 1, in the present embodiment, further include die station descaling machine 8, die station descaling machine 8 be equipped with cleaning motor and
Cleaning brush, cleaning motor drive cleaning brush cleaning die station 4.Thus, die station descaling machine 8 plays the role of clearing up die station 4, works as mould
After concrete initial set intensity in 6 reaches 70% or more, it is only necessary to mould 6 will be dismantled, by the beam column shape after concrete coagulation
Thing (the building beam column concrete prefabricated element after being molded) is taken away, and then die station 4 is cleared up i.e. using die station descaling machine 8
Can.Cleaning brush can be the devices such as hairbrush, and cleaning motor drives cleaning brush to be moved left and right by drive link, and cleaning brush can be with
The materials such as the dust in die station 4 are swept from die station 4, so as to complete whole cleaning process.In other embodiments, can also
Die station cleaning, such as sprinkler are carried out using other devices, no matter which kind of clears up or clean the device of die station 4, only needs
It is wanted to have the function that cleaning or cleaning die station 4.
As shown in Figure 1, in the present embodiment, further including oil-injection machine 9, oil-injection machine 9 includes oil spout motor and nozzle, oil spout electricity
Machine drives nozzle to carry out oil spout.In die station 4 before use, oil-injection machine 9 can carry out oil spout to die station 4, mould 6, so that mould
Tool 6, can be preferably by beam column thing (the concrete prefabricated structure of building beam column after being molded after condensation after concrete coagulation
Part) removed from mould 6.The structure of oil-injection machine 9 in the present embodiment is consistent with the structure of oil-injection machine 9 of the prior art,
In other embodiment, oil-injection machine 9 can also replace with other devices, only need to reach so that beam column thing (building after being molded
Build beam column concrete prefabricated element) come off from mould 6.
In the present embodiment, in order to allow die station 4 to replace die station running gear 7 as needed or by die station 4
The transport of mould 6 to maintenance region condensed, as shown in figure 5, ferry bus 10 can be increased, due in the present embodiment, mould
Platform running gear 6 has three passages, and die station lifting gear 101 and running gear (not illustrating in figure) are then installed on ferry bus 10,
As needed, ferry bus 10 can be placed on to the lower section of die station 4, when 101 (in the present embodiment, die station of die station lifting gear
Lifting gear 101 can be hydraulic cylinder) when starting, die station lifting gear 101 can promote the component of the top of ferry bus 10 to
It is raised, when the component of the top of ferry bus 10 is raised above, die station 4 can be supported upwards, and running gear band movable pendulum
Cross car 10 and translate (in the present embodiment, traveling wheel and motor and transmission of the running gear including being installed on the lower section of ferry bus 10
Device, motor can drive traveling wheel to be rotated by transmission device, so as to drive ferry bus 10 to translate).Therefore, exist
In the present embodiment, ferry bus 10 plays the role of transporting die station 4, and ferry bus 10 can be moved die station 4 so that die station 4
It is moved to from one of die station walking passageway on another die station walking passageway, as shown in Figure 1, can make it that die station 4 is left
Move right, so as to replace 4 walking passageway of die station, transport die station 4 without manually, use manpower and material resources sparingly.
In the present embodiment, follow-up control for convenience, the utility model can also include control system, control system
Equipped with multiple switch 113 and control module 112, signal is cut-off in switch generation, and will be cut-off signal and be sent to control module 112.
Control system and switch 113 play the role of the above-mentioned all parts of control and device work or are stopped, such as:Switch
113 can include the transport in the startup of control concrete mixing plant or the switch being stopped, control concrete transportation system
Car start either be stopped switch, control distribution device in cart traveling device start or be stopped switch,
Carriage walking device in control distribution device starts the switch being either stopped, control vibrating device starts or stop work
Switch, the control die station descaling machine of work start the switch being either stopped, control ferry bus starts or what is be stopped opens
Close etc., above-mentioned each switch is electrically connected with control module 112, and the operation principle of each switch is as follows:When a switch is on,
Then switch transmission open signal then controls corresponding module to work to control module 112, control module 112, when switch is disconnected
When opening, then switch sends cut-off signal and then controls corresponding module from service to control module 112, control module 112.
The utility model can reach the operation of the above-mentioned modules of control or device by operating control module 112
Or it is out of service, meanwhile, above-mentioned each switch can be arranged on same position, convenient operation, can improve entirety
Efficiency.
Each switch is voluntarily controlled in order to reach (such as:Can be electronic switch) close or disconnect, so as to control
Each device starts or is stopped, can be set at each device sensing device 111 (such as:Can approach switch
Or travel switch), such as:By taking the sensing device 111 being located on conveying track 21 as an example, when transport vehicle 22 is along conveying track 21
(designated position can be preset, and in the present embodiment, designated position is positioned at distribution device when being moved to designated position
Top), sensing device 111 can sense the positional information of transport vehicle 22, generate corresponding location information signal, sensing device
Location information signal is sent to control module 112 by 111, after control module 112 receives the location information signal, generation control
Signal, so that, the switch closure of 112 cart traveling device of control module, so as to control the cart traveling device in distribution device
Start, when cart traveling device walking afterwards is to designated position, then control module 112 controls the carriage walking dress in distribution device
The switch closure put, carriage walking device carry out walking to designated position, and follow-up control principle is same as described above, no longer superfluous
State.
Above-mentioned switch is not limited solely to specific tangible switch element or logical order, meanwhile, sensing
Device 111 can be position sensor or scanning recognition instrument.
In the utility model, concrete mixing plant 1 is consistent with the function of existing concrete mixing plant 1, and passes through electricity
Machine drives agitating device so that water, sandstone and cement, which carry out mix, becomes concrete, and concrete mixing plant 1 is by concrete
Imported into the travelling bogie 22 of concrete transportation system 2, travelling bogie 22 then by concrete transportation to distribution device 3 just on
Concrete, is then poured into distribution device 3, the cart traveling device 33 on distribution device 3 can be by concrete transportation by side
To the top of shake table 5, concrete can be uniformly poured into by the carriage walking device 322 on distribution device 3 by mould 6
Interior, after concrete is poured into mould 6 completely, whole cloth process terminates;At this time, it is only necessary to by switching and controlling mould
Block 112, the vibrating device 5 of the lower section of die station 4 is started, when vibrating device 5 is vibrated, by the reinforcing bar and concrete in mould 6
Die station 4 is removed in ram-jolt, then, die station running gear 7, and die station can be transported to maintenance condensing zone finally by ferry bus 10
Domain, after concrete initial set intensity reaches 70% or more, it is only necessary to remove mould 6 and using die station descaling machine 8 by mould 6
The materials such as remaining concrete dust, which are swept, to fall, and finally, oil spout is carried out to mould 6 using oil-injection machine 9.
The overall flow of the utility model production line is:Concrete stirring-transportation system's transport (synchronously completes steel with this
Muscle and installation of embedded parts)-material distributing machine cloth-vibrating device in mould armored concrete carry out ram-jolt-concrete curing
Condense into concrete prefabricated element.The utility model combines the whole production process of above-mentioned building beam column concrete prefabricated element
Together, it can utilize and its instead of being accomplished manually most of operation, and compact overall structure, all devices are in uniform location
Work, there is the efficiency of higher, can use manpower and material resources sparingly.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
On the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these belong to this practicality
New protection domain.
Claims (10)
1. a kind of production line of building beam column concrete prefabricated element, it is characterised in that including concrete mixing plant(1), coagulation
Native transportation system(2), distribution device(3), die station(4), be located at the distribution device(3)The vibrating device of lower section(5)Be located at
The die station(4)On mould(6),
The concrete mixing plant(1)For mixed concrete, the concrete mixing plant(1)Concrete after mix is imported
To the concrete transportation system(2)In,
The concrete transportation system(2)For transporting the concrete, the distribution device(3)It is located at the concrete transportation
System(2)Lower section, the concrete transportation system(2)By concrete transportation to the distribution device(3)On,
The distribution device(3)For by concrete transportation to mould(6)On, the vibrating device(5)To the mould(6)On
Material carry out ram-jolt.
2. the production line of building beam column concrete prefabricated element according to claim 1, it is characterised in that further include die station
Running gear(7), the die station running gear(7)Including wheel device(71)And driving device(72), the support wheel dress
Put(71)It is resisted against the die station(4)Downside on, the driving device(72)Output shaft be equipped with friction pulley(721),
The friction pulley(721)It is resisted against the die station(4)On downside, when the driving device(72)During startup, the friction pulley
(721)Drive the die station(4)In wheel device(71)Upper movement.
3. the production line of building beam column concrete prefabricated element according to claim 2, it is characterised in that the cloth dress
Put(3)Including cloth stent(31), be located at the cloth stent(31)On material distributing machine(32)And cart traveling device(33), institute
State cloth stent(31)It is equipped with cloth track, the cart traveling device(33)It is located at the material distributing machine(32)On, it is described big
Garage's walking apparatus(33)Drive the material distributing machine(32)Moved on the cloth track.
4. the production line of building beam column concrete prefabricated element according to claim 3, it is characterised in that the material distributing machine
(32)Including cloth locomotive frame(321), carriage walking device(322)With automatic open-close hopper(323), the carriage walking device
(322)It is located at the automatic open-close hopper(323)On, the automatic open-close hopper(323)It is located at the cloth locomotive frame(321)
On, the carriage walking device(322)Drive the automatic open-close hopper(323)In the cloth locomotive frame(321)Upper movement.
5. the production line of building beam column concrete prefabricated element according to claim 4, it is characterised in that concrete transportation
System(2)Including conveying track(21)And transport vehicle(22), the transport vehicle(22)Movable motor and traveling wheel are equipped with, it is described
Transport vehicle(22)It is located at the conveying track(21)On, and the transport vehicle(22)Traveling wheel is driven along institute by movable motor
State conveying track(21)It is mobile.
6. the production line of the building beam column concrete prefabricated element according to any one of claim 2 ~ 5, it is characterised in that
Further include die station descaling machine(8), the die station descaling machine(8)Cleaning motor and cleaning brush are equipped with, the cleaning motor drives
The cleaning brush clears up the die station(4).
7. the production line of building beam column concrete prefabricated element according to claim 1, it is characterised in that further include die station
Descaling machine(8), the die station descaling machine(8)Cleaning motor and cleaning brush are equipped with, the cleaning motor drives the cleaning brush
Clear up the die station(4).
8. the production line of the building beam column concrete prefabricated element according to any one of claim 1 ~ 5, it is characterised in that
Further include oil-injection machine(9), the oil-injection machine(9)Including oil spout motor and nozzle, the oil spout motor drives the nozzle to carry out
Oil spout.
9. the production line of building beam column concrete prefabricated element according to claim 6, it is characterised in that further include ferry-boat
Car(10), the die station running gear(7)There are multiple passages, the ferry bus(10)It is equipped with lifting gear(101)And walking
Device, the ferry bus(10)For being located at the die station(4)Lower section, the lifting gear(101)Promote the die station(4)Rise
Drop, the running gear drive the ferry bus(10)With the die station(4)Integral translation.
10. the production line of building beam column concrete prefabricated element according to claim 9, it is characterised in that further include control
System processed(11), the control system(11)Including multiple switch(113), control module(112)With multiple sensing devices
(111), the sensing device(111)Sense external information, inductive signal, the sensing device are generated according to external information
(111)The inductive signal is sent to the control module(112), the control module(112)Generated according to inductive signal
Control signal is simultaneously sent to the switch(113), the switch(113)Turn off or close.
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CN107175759A (en) * | 2017-07-14 | 2017-09-19 | 广东省建筑机械厂有限公司 | The production line of building beam column concrete prefabricated element |
CN108958188A (en) * | 2018-07-03 | 2018-12-07 | 中联重科股份有限公司 | Concrete information transmission and management equipment, system and method |
CN109396088A (en) * | 2018-12-05 | 2019-03-01 | 江苏科技大学 | PC component die station clearing apparatus and its working method |
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CN107175759A (en) * | 2017-07-14 | 2017-09-19 | 广东省建筑机械厂有限公司 | The production line of building beam column concrete prefabricated element |
CN108958188A (en) * | 2018-07-03 | 2018-12-07 | 中联重科股份有限公司 | Concrete information transmission and management equipment, system and method |
CN108958188B (en) * | 2018-07-03 | 2021-04-27 | 中联重科股份有限公司 | Concrete information transmission and management equipment, system and method |
CN109396088A (en) * | 2018-12-05 | 2019-03-01 | 江苏科技大学 | PC component die station clearing apparatus and its working method |
CN110815513A (en) * | 2019-11-28 | 2020-02-21 | 安庆米锐智能科技有限公司 | Heat-insulation concrete block preparation forming machine and preparation method |
CN110815513B (en) * | 2019-11-28 | 2021-01-05 | 山东铭城环保新材料科技有限公司 | Heat-insulation concrete block preparation forming machine and preparation method |
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