CN207293102U - A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging - Google Patents
A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging Download PDFInfo
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- CN207293102U CN207293102U CN201721020759.1U CN201721020759U CN207293102U CN 207293102 U CN207293102 U CN 207293102U CN 201721020759 U CN201721020759 U CN 201721020759U CN 207293102 U CN207293102 U CN 207293102U
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- storehouse
- inlet pipe
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- valve
- efficient energy
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- 238000007599 discharging Methods 0.000 claims 10
- 239000000843 powder Substances 0.000 claims 10
- 239000012530 fluid Substances 0.000 claims 4
- 238000005243 fluidization Methods 0.000 claims 3
- 238000005192 partition Methods 0.000 claims 3
- 241001347978 Major minor Species 0.000 claims 2
- 239000002775 capsule Substances 0.000 claims 2
- 230000000740 bleeding effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
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Abstract
The utility model discloses a kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging, including tank body, tank interior space is divided into several main storehouses equipped with partition panel in the tank body, each main orlop portion is equipped with fluid bed, air bag is equipped with around the fluid bed, the inside air bag space forms secondary storehouse, the fluidized-bed bottom is equipped with main storehouse air inlet pipe, the secondary orlop portion is equipped with secondary storehouse air inlet pipe, the main storehouse air inlet pipe and secondary storehouse air inlet pipe is all connected with total inlet pipe, the total inlet pipe connection air compressor machine, the air compressor machine connection power source, the utility model uses air bag streaming architecture, alleviate the dead weight of particle material tank, reduce cost, and use Automatic Control, improve unloading efficiency and discharging quality, reduce surplus powder rate, ensure security.
Description
Technical field
It the utility model is related to the technical field of bulk powder goods tanker, and in particular to a kind of efficient energy-saving full-automatic powder
Material transport vehicle device for discharging.
Background technology
Bulk powder goods tanker device for discharging is bulk powder goods tanker equipment and the special purpose device of fixed storage, using pressure
After contracting air makes powder grain material fluidization, certain distance and height are pipelined to, for transporting powder grain material medium
Pot type special transport automobile.Its conveying operations is convenient, fast and pollution-free.
The core component of bulk powder goods tanker device for discharging is fluidization equipment, traditional fluidization equipment by sliding plate,
The compositions such as fluid bed, roof-angle, gas chamber, fluidisation band, pressing plate, bolt, its is complicated, and craftsmanship is poor, from heavy, manufacture cost
Height, substantial amounts of welding make tank body deformation serious, exist under fluid bed and sliding plate（3-cart of trolley 5）Cube or so volume,
Plot ratio reduces transport benefits 88.9%, due to fluid bed and sliding plate peripheral weld problems of welded quality, after discharging often
There is powder grain material to remain under fluid bed and sliding plate, add dead weight, improve maintenance cost.
Bulk powder goods tanker discharge way currently on the market generally uses mechanical artificial manual operation, i.e., rule of thumb
Manually opened 3 intake valves, 3 discharge valves and secondary air delivery valve carry out discharging, and distance is disperseed between pipeline valve, and operation is not square
Just.When start for discharging, and whether discharging is completed, the basic experience by operative employee carries out operation intake valve and discharge valve
Opening and closing complete, usually unsnatching a car material needs 50 minutes or so, and operative employee always will be just in the powder tank car of discharging
The other moment pays close attention to the pressure on pressure gauge and avoids the phenomenon of hypertonia from occurring to open discharge valve and close intake valve, often
Cause occur that discharging is not clean, and unloading efficiency is relatively low there are the powder grain material of a large amount of surpluses in discharge time length and tank body, and
The efficient loading quality of vehicle can be reduced, influences economy, moreover, powder long-term remaining in tank can lump, go bad, this
It is particularly important that influence to foodstuff material and chemical products, and, operative employee working environment excessive to the technical requirements of operative employee
Difference, dust pollution is serious, and the compressed air temperature of air compressor machine discharge is high, and air inlet pipe time length can scald, and manual open and close valve is often not
Pay attention to scalding and set about, and labor intensity is high.
The content of the invention
In order to solve the above-mentioned problems in the prior art, the utility model provides a kind of efficient energy-saving full-automatic powder
Grain material transport vehicle device for discharging.
To achieve the above object, the technical scheme adopted by the utility model is that：
A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging, including tank body, be equipped with the tank body every
Tank interior space is divided into several main storehouses by storehouse plate, and each main orlop portion is equipped with fluid bed, around the fluid bed
Equipped with air bag, the inside air bag space forms secondary storehouse, and the fluidized-bed bottom is equipped with main storehouse air inlet pipe, the secondary storehouse
Bottom is equipped with secondary storehouse air inlet pipe, and the main storehouse air inlet pipe and secondary storehouse air inlet pipe are all connected with total inlet pipe, the total inlet pipe
Air compressor machine is connected, air compressor machine connection power source, each main storehouse is equipped with suction tube, each suction tube
Discharge duct is all connected with, each main storehouse and position are equipped with the mutual siphunculus in major-minor storehouse between secondary storehouse in the inner.
Preferably, the inner ring of the air bag is fixed on fluid bed edge, outer ring is fixed on inner tank wall or partition panel
On, the air bag is close to inner tank wall or partition panel in the state of non-aerating.
Preferably, the air bag is equipped with some fluidisation bands, the fluidisation band is attached to balloon surface and to master
Four angles extension in storehouse, fluidizes the outer end sealing of band, center section is air permeable belt, and the other end is connected with fluid bed.
Preferably, the power source connection PLC controller, unlatching and pass by PLC controller control air compressor machine
Close.
Preferably, secondary snorkel is equipped between the discharge duct and total inlet pipe, on the secondary snorkel
Equipped with secondary supply gas check-valves and secondary motor-driven valve of supplying gas, the PLC controller control secondary motor-driven valve of supplying gas unlatching and
Close.
Preferably, the tank body is equipped with main storehouse air bleeding valve and main storehouse baroceptor, each main silo roof
Portion is equipped with manhole, and each secondary storehouse is equipped with secondary storehouse baroceptor, and the mutual siphunculus in major-minor storehouse is equipped with communicating valve,
The discharge duct is equipped with discharge valve and density sensor, the unlatching of PLC controller control communicating valve and discharge valve and
Close, and receive main storehouse baroceptor, secondary storehouse baroceptor, the signal of density sensor.
Preferably, level transducer, middle level transducer and lower thing position sensing are equipped with each main storehouse
Device, and front travel sensor and rear stroke sensor, the PLC controller receive upper level transducer, middle thing position sensing
Device, lower level transducer, the signal of front travel sensor and rear stroke sensor.
Preferably, the total inlet pipe inlet by airintake direction successively be equipped with total inlet pipe check-valves, safety valve,
External gas source capsule, pneumatic control valve, the external gas source capsule is equipped with external gas source check-valves and external gas source connector, described
Main storehouse air inlet pipe is equipped with main storehouse intake valve, and the secondary storehouse air inlet pipe is equipped with secondary storehouse intake valve, PLC controller control gas
The opening and closing of dynamic control valve, main storehouse intake valve, secondary storehouse intake valve.
Preferably, the suction tube bottom is equipped with horn-like material sucking port, which is located above fluid bed.
Preferably, the partition panel makes that adjacent main storehouse lower half separates and the first half is connected.
A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging described in the utility model, compensate for existing skill
The deficiency of art, has the following advantages：
（1）Increase volume：Using new air bag fluidizer, solves the big disadvantage of old-fashioned fluidizer occupied space
End, improves space effective rate of utilization（Increase 3-5 cubic metres according to tank body size space）, capacity utilization reaches 99.4%, much
Higher than the 90% of automobile industry standard, conevying efficiency is improved；
（2）It is light-weight：Solves old-fashioned fluidizer sole mass weight（According to 2 tons or so of tank body size weight saving）,
Tank interior welding reduces more than 50%, and welding quality ensures（Breakdown will not be produced）Tank body center of gravity is reduced, is conducive to car
Speed-raising, improves the security performance of transport vehicle；
（3）It is simple in structure：Solves the drawbacks of old-fashioned fluidizer is complicated, air bag fluidizer is simple in structure, system
It is easy to make, and easy to maintenance, stable structure, reduces production maintenance cost；
（4）Automatic detection：Control system can detection part quality automatically, the failure problems occurred to component can be in controller
Upper automatic display, while in the updating and management that develops skill, operating condition that can be when show work in remote control, completion
Debug, check, fix a breakdown；
（5）Discharging is quick：Discharge rate is improved, the data that control system is fed back according to multiple intelligence sensors are to discharging
Cheng Jinhang is monitored in real time, controls the fluidisation degree and air pressure size of powder grain material in storehouse comprehensively, is improved discharge rate, is shortened and unload
Expect the time, be the half of old traditional product discharge time, the discharge time shifts to an earlier date 50% or so, saves oil consumption, saved use into
This, reduces engine, plays the mechanical wears such as power device, air compressor machine, improve economic benefit；
（6）Surplus ratio is low：Controller controls Full-automatic discharging device, and using new air bag fluidizer, no dead angle, is unloaded
Material is thorough, improves discharging quality, reduces surplus powder rate；
（7）Reduce exhaust emission and reach environmental protection standard：Air compressor machine is by automobile engine during bulk powder goods tanker discharging
Drive, and oil consumption and exhaust gas can be produced during automobile engine operation, the discharge time ratio through overtesting the utility model per car
Old-fashioned powder material truck averagely shortens 25 minutes or so, that is, saves the oil consumption of vehicle（1600 revs/min * 25 minutes, 60
Member/per car or so）, while pollution from exhaust emission is reduced, each bulk powder goods tanker（Each car）Carbon dioxide can be reduced
The statistics of the exhaust gas discharge quantity of 150 cubes of discharge, the annual 200000 powder grain material automobiles in the whole nation and train, and big polluted
Environment；
（8）It is simple, convenient：Controller is installed in driver's cabin, is saved the operating time, is unsnatched rear autostop, and
There is writing function, mitigate manual operation intensity, and avoid personnel's fatigue and come to harm with manual operations.
（9）It is applicable in the transport and storage of a variety of media：Such as cement, mineral aggregate, pulverized limestone, colliery powder, mortar, flyash,
It can also be used for the powder grain material medium such as paddy, flour, corn.
In conclusion product of the present invention passes through many years of strenuous development, dominance is stronger, and brand-new product structure and control change
Into being applied to society, shipment material scope is wide（There is no the differentiation of powder tank car and mortar tank car）, environmentally protective, operation
Simply, easy to use, control system constantly accurately monitors, and product is stable, from heavy and light, transports and stablizes safety, reduces machinery
Abrasion, improves space availability ratio, saves national resources, can produce larger economic and social benefit.
Brief description of the drawings
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the structure diagram that band is fluidized in the utility model；
Structure diagram when Fig. 3 is air bag expansion in the utility model.
Embodiment
The utility model is described further below in conjunction with the accompanying drawings：
As shown in the figure, a kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging, including tank body 36, the tank
36 inner space of tank body is divided into several main storehouses 32 equipped with partition panel 34 in body 36, each main 32 bottom of storehouse is equipped with fluid bed
14, air bag 35 is equipped with around the fluid bed 14, and 35 inner space of air bag forms secondary storehouse 33, the fluid bed
14 bottoms are equipped with main storehouse air inlet pipe 15, and 33 bottom of secondary storehouse is equipped with secondary storehouse air inlet pipe 17, main 15 He of storehouse air inlet pipe
Secondary storehouse air inlet pipe 17 is all connected with total inlet pipe 11, the total inlet pipe 11 connection air compressor machine 3, and the air compressor machine 3 connection is moved
Power source 2, each main storehouse 32 are equipped with suction tube 30, and each suction tube 30 is all connected with discharge duct 28, described
The mutual siphunculus 20 in major-minor storehouse is equipped between each secondary storehouse 33 of main storehouse 32 and position in the inner, the inner ring 352 of the air bag 35 is solid
14 edge of fluid bed is scheduled on, outer ring 351 is fixed on 36 inner wall of tank body or partition panel 34, and the air bag 35 is in non-aerating shape
It is close to 36 inner wall of tank body or partition panel 34 under state, the air bag 35 is equipped with some fluidisation bands 353, the fluidisation band 353
It is attached to 35 surface of air bag and extends to four angles in main storehouse 32, the outer end sealing of fluidisation band 353, center section is air permeable belt,
The other end is connected with fluid bed 14, is equipped with secondary snorkel 10 between the discharge duct 28 and total inlet pipe 11, and described two
Secondary snorkel 10 is equipped with secondary supply gas check-valves 12 and secondary motor-driven valve 13 of supplying gas, and 30 bottom of suction tube is equipped with loudspeaker
The material sucking port 31 of shape, the material sucking port 31 are located at the top of fluid bed 14, and the tank body 36 is equipped with main storehouse air bleeding valve 39 and main storehouse
Baroceptor 38, each secondary storehouse 33 are equipped with secondary storehouse baroceptor 19, and each main top of storehouse 32 is all provided with
There is manhole 37, the mutual siphunculus 20 in the major-minor storehouse is equipped with communicating valve 21, and the discharge duct 28 is equipped with density sensor 22, described
Each main storehouse 32 in be equipped with level transducer 26, middle level transducer 25 and lower level transducer 24, and front travel
Sensor 27 and rear stroke sensor 23,11 inlet of total inlet pipe are equipped with total inlet pipe non-return successively by airintake direction
Valve 4, safety valve 5, external gas source capsule 6, pneumatic control valve 9, the external gas source capsule 6 is equipped with external gas source check-valves 7 and outside
Gas source connector 8 is connect, the main storehouse air inlet pipe 15 is equipped with main storehouse intake valve 16, and the secondary storehouse air inlet pipe 17 is equipped with secondary storehouse air inlet
Valve 18, the partition panel 34 makes that adjacent 32 lower half of main storehouse separates and the first half is connected, the power source 2 connection PLC
Controller 1, the PLC controller 1 are used to control air compressor machine 3, pneumatic control valve 9, secondary motor-driven valve 13 of supplying gas, main storehouse air inlet
Valve 16, secondary storehouse intake valve 18, communicating valve 21, the switch of discharge valve 29 and the secondary storehouse baroceptor 19 of reception, density sensor
22nd, rear stroke sensor 23, front travel sensor 27, lower level transducer 24, middle level transducer 25, upper level transducer
26th, the data of main storehouse baroceptor 38.
The utility model provides power by air compressor machine, after the PLC controller that presses switch to open, gas that controller is obtained according to program
The signal detection apparatus that pressure sensor, level transducer, air bag stroke sensor, density sensor and each operated pneumatic valve are fed back
Standby situation, in the case of equipment is normal, presses discharging control key, and controller system will open main storehouse intake valve, ensure into
Gas is unimpeded, setting time（3 seconds）Afterwards, power source is automatically turned on, air compressor machine work, starts the inflating pressure into tank body, treat tank body
After interior pressure reaches certain value, the unlatching for the pressure signal control pneumatic discharge valve that controller is fed back according to pressure sensor, is unloaded
Expects pipe proceeds by discharging, and when discharging reaches the position of upper level transducer, upper level transducer sends signal, controller into
Entering to bring down stocks program, automatically open up secondary storehouse intake valve, air inlet in secondary storehouse, increases air bag volume, meanwhile, gas is from the stream on air bag
Change is brought out, and is helped to fluidize the powder grain material on four angles with surrounding and main storehouse and is fluidized, the powder grain material above air bag
Constantly to gathering on fluid bed, make discharging more thorough, controller discharges residual air in tank automatically after the completion of discharging, bolt down procedure,
Terminate discharging.
Main storehouse air bleeding valve is used to discharge the gas in main storehouse, and manhole is used for material filling and maintenance conditions, safety valve are kept away
Exempt from that air pressure in tank body is excessive to cause danger, external gas source capsule is the air compressor machine without using this car for user, and the pressure outside use
It is equipped with during contracting air, communicating valve is communicated for major and minor storehouse, prevents secondary storehouse hypertonia；Pressure sensor is used to detect tank body
Signal is simultaneously fed back to controller by the pressure size in interior main storehouse and secondary storehouse, and level transducer is more for detecting powder grain material in tank body
Controller is fed back to less and by signal, stroke sensor is used to detect air bag size in tank body and signal is fed back to controller,
Density sensor is used to detect the uninterrupted of powder grain material in discharge pipelines and flow signal is fed back to controller, controller
The opening and closing of each operated pneumatic valve are controlled according to the pressure signal of feedback, thing position signal, stroke signal and flow signal, are reached
To accurate control air inlet and discharging etc., the control source of the gas of operated pneumatic valve comes from automobile engine power gas source or external gas source, moves
Power source can be connected using power takeoff with engine in situ, can also use external fixed power source motor to connect, the present apparatus can also be set
There are air pressure alarm and electricity alarm, air pressure alarm is used to normally beat during the operated pneumatic valve air pressure deficiency of control system
Alarm is produced when driving pneumatic operated valve in controller display, electricity alarm is used for control system undertension at work,
Alarm is produced during less than 22 volts in controller display.
The utility model realizes that the Full-automatic discharging of device for discharging controls using PLC technology, with traditional powder grain material
Transport vehicle device for discharging is compared with more intelligence, realizes real time monitoring, has simple multiple functional, peripheral circuit, time, numerical control
The series of advantages such as accurate and easy to maintain is calculated, reliability is high, security is good, there is wide development prospect and market to imitate
Benefit.
It is that the utility model surveys related data below：
Provided according to automobile industry standard QC/T560-2010, be in vertical height 15m, horizontal distance 5m, operating pressure
Under conditions of 0.2MPa, the powder material truck discharge rate that is averaged should be not less than 1.2t/min, and surplus ratio should be not more than 0.3%, hold
Product utilization rate should be not less than 90%.
From test data as can be seen that the utility model under equal conditions, average discharge rate and capacity utilization are remote
Higher than automobile industry standard, surplus ratio is much smaller than automobile industry standard.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all in this practicality
All any modification, equivalent and improvement made within new spirit and principle etc., are all contained in the protection of the utility model
Within the scope of.
Claims (10)
1. a kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging, including tank body, the tank body is interior to be equipped with compartment
Tank interior space is divided into several main storehouses by plate, and each main orlop portion is equipped with fluid bed, it is characterised in that：The fluidisation
Around bed is equipped with air bag, and the inside air bag space forms secondary storehouse, and the fluidized-bed bottom is equipped with main storehouse air inlet pipe, institute
The secondary orlop portion stated is equipped with secondary storehouse air inlet pipe, and the main storehouse air inlet pipe and secondary storehouse air inlet pipe are all connected with total inlet pipe, described
Total inlet pipe connects air compressor machine, air compressor machine connection power source, and each main storehouse is equipped with suction tube, and described is every
A suction tube is all connected with discharge duct, and each main storehouse and position are equipped with the mutual siphunculus in major-minor storehouse between secondary storehouse in the inner.
A kind of 2. efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 1, it is characterised in that
The inner ring of the air bag is fixed on fluid bed edge, and outer ring is fixed on inner tank wall or partition panel, and the air bag is not
It is close to inner tank wall or partition panel in the state of inflation.
3. a kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 1 or 2, its feature exist
In, the air bag is equipped with some fluidisation bands, and the fluidisation band is attached to balloon surface and extends to four angles in main storehouse,
The outer end sealing of band is fluidized, center section is air permeable belt, and the other end is connected with fluid bed.
A kind of 4. efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 1, it is characterised in that
The power source connection PLC controller, by the opening and closing of PLC controller control air compressor machine.
A kind of 5. efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 4, it is characterised in that
Secondary snorkel is equipped between the discharge duct and total inlet pipe, the secondary snorkel is equipped with secondary check-valves of supplying gas
With secondary motor-driven valve of supplying gas, the PLC controller controls the opening and closing of secondary motor-driven valve of supplying gas.
6. a kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 4 or 5, its feature exist
In the tank body is equipped with main storehouse air bleeding valve and main storehouse baroceptor, and each main the top of the warehouse is equipped with manhole, institute
The each secondary storehouse stated is equipped with secondary storehouse baroceptor, and the mutual siphunculus in major-minor storehouse is equipped with communicating valve, and the discharge duct is set
There are discharge valve and density sensor, the opening and closing of PLC controller control communicating valve and discharge valve, and receive main storehouse
Baroceptor, secondary storehouse baroceptor, the signal of density sensor.
A kind of 7. efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 6, it is characterised in that
Level transducer, middle level transducer and lower level transducer, and front travel sensing are equipped with each main storehouse
Device and rear stroke sensor, the PLC controller receive upper level transducer, middle level transducer, lower level transducer, preceding
The signal of stroke sensor and rear stroke sensor.
8. a kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 4 or 7, its feature exist
In the total inlet pipe inlet is equipped with total inlet pipe check-valves, safety valve, external gas source capsule, gas successively by airintake direction
Dynamic control valve, the external gas source capsule are equipped with external gas source check-valves and external gas source connector, and the main storehouse air inlet pipe is set
There is main storehouse intake valve, the secondary storehouse air inlet pipe is equipped with secondary storehouse intake valve, PLC controller control pneumatic control valve, master
The opening and closing of storehouse intake valve, secondary storehouse intake valve.
A kind of 9. efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 1, it is characterised in that
The suction tube bottom is equipped with horn-like material sucking port, which is located above fluid bed.
10. a kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging according to claim 1, its feature exist
Make that adjacent main storehouse lower half separates in, the partition panel and the first half is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721020759.1U CN207293102U (en) | 2017-08-15 | 2017-08-15 | A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721020759.1U CN207293102U (en) | 2017-08-15 | 2017-08-15 | A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging |
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| Publication Number | Publication Date |
|---|---|
| CN207293102U true CN207293102U (en) | 2018-05-01 |
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ID=62444242
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721020759.1U Active CN207293102U (en) | 2017-08-15 | 2017-08-15 | A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109398984A (en) * | 2017-08-15 | 2019-03-01 | 浙江超宇汽车科技有限公司 | A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging |
| CN117341737A (en) * | 2023-11-07 | 2024-01-05 | 中车大连机车车辆有限公司 | A device and method for increasing the effective volume of a locomotive sand box |
-
2017
- 2017-08-15 CN CN201721020759.1U patent/CN207293102U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109398984A (en) * | 2017-08-15 | 2019-03-01 | 浙江超宇汽车科技有限公司 | A kind of efficient energy-saving full-automatic bulk powder goods tanker device for discharging |
| CN117341737A (en) * | 2023-11-07 | 2024-01-05 | 中车大连机车车辆有限公司 | A device and method for increasing the effective volume of a locomotive sand box |
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