CN207290237U - 一种挤出塑料板材在线横切设备 - Google Patents
一种挤出塑料板材在线横切设备 Download PDFInfo
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- CN207290237U CN207290237U CN201720996587.5U CN201720996587U CN207290237U CN 207290237 U CN207290237 U CN 207290237U CN 201720996587 U CN201720996587 U CN 201720996587U CN 207290237 U CN207290237 U CN 207290237U
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- 239000004033 plastic Substances 0.000 title claims abstract description 22
- 238000001125 extrusion Methods 0.000 title claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 90
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000006073 displacement reaction Methods 0.000 claims abstract description 15
- UIIMBOGNXHQVGW-UHFFFAOYSA-M buffer Substances 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- 239000004411 aluminium Substances 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本实用新型公开一种挤出塑料板材在线横切设备，包括机架、纵移装置、切割台面板、托辊组件、压紧装置、横移装置、升降装置、切刀组件、吸屑装置和缓冲器。将切割台面板装在机架上的纵移导轨上；无需电机等动力牵引板材，只需托辊组件来传输；压紧装置采用面接触压紧板材；横移装置由横移电机通过链传动带动链条上的横移滑板横移；横移滑板上的升降装置通过升降气缸驱动切割机支架，进而使切割机支架上的切刀组件向下切割；吸屑装置优化了工作环境；纵移装置和横移装置的导轨两端装有缓冲器，减轻了导轨的损耗；板材移动速度与设备切割速度一致，解决了切割制品的长度不一的缺陷。
Description
一种挤出塑料板材在线横切设备
技术领域
[0001] 本实用新型涉及板材切割设备，具体涉及一种挤出塑料板材在线横切设备，主要 用于挤出塑料板材生产线中牵引设备和堆料设备之间。
背景技术
[0002] 在挤出塑料板材生产线中，由于传统的横切设备采用下切式的横切机，切割组件 和横向移动装置在切割平台下面，设备维护不便，吸屑效果不理想，而且横向移动导轨上常 堆积废屑而导致损坏，大大缩短了设备使用寿命和增加设备的维护成本，切割时易发生抖 动，导致切割端面不平整。此外，传统的横切设备纵向移动采用电机通过齿轮和齿条前后移 动。由于板材经过定型设备的冷却和牵引机的牵引，板材本身就具有的推力，易出现因板材 移动速度和齿轮速度不一致而发生的滑行导致的制品切割长度不一的问题。 实用新型内容
[0003] 本实用新型针对设备导轨易损耗和切割制品的长度不一的缺陷，提供一种挤出塑 料板材在线横切设备。
[0004] 本实用新型的目的可以通过下述技术方案来实现:一种挤出塑料板材在线横切设 备，包括机架，机架上设有纵移装置，该纵移装置上设有一在纵移装置上纵移的切割台面 板;切割台面板的前后两侧分别设有一托辊组件，用于塑料板材切割前后的传输;切割台面 板的左右两侧分别固定一竖立设置的墙板，两墙板通过分别位于切割台面板上方的前后侧 的两根横撑连接固定，两根横撑上设有用于压紧塑料板材的压紧装置;切割台面板的上方 设有横移装置，该横移装置位于两根横撑之间，横移装置上设有一在横移装置上横移的横 移滑板，横移滑板上设有升降装置，升降装置上设有一在升降装置上升降的切割电机支架， 切割电机支架上设有切刀组件;切割台面板下面设有吸屑装置;其中，所述纵移装置和横移 装置上设有缓冲器。
[0005] 进一步地，所述纵移装置包括纵移导轨、纵移滑块和纵移气缸;机架上面的左右两 侧分别设置一纵移导轨，纵移导轨的两端分别设置缓冲器，每一纵移导轨上设置两纵移滑 块，每一纵移滑块上固定有一连接板，四连接板上面共同支撑连接切割台面板，纵移气缸设 置于机架的前部，纵移气缸的活塞杆固定在一与切割台面板垂直连接的纵移气缸连接板 上。
[0006] 进一步地，所述托辊组件包括托辊支架、芯轴、铝辊和轴承;托辊支架与切割台面 板连接固定，铝辊的两端安装轴承后一并穿设于芯轴上，芯轴的两端安装于托辊支架上。
[0007] 进一步地，所述切割台面板上面设有胶木板。
[0008] 进一步地，所述压紧装置包括压紧气缸和压板;每一横撑上设置两压紧气缸，并且 两压紧气缸的活塞杆竖直向下且共同连接一压板。
[0009] 进一步地，所述横移装置包括横移支架、横移导轨、横移滑块、横移电机、主动链 轮、从动链轮和链条;横移支架的两端分别固定于切割台面板左右两侧的两墙板上且位于 两横撑之间，横移支架的上表面和前表面分别设置一横移导轨，横移导轨的两端分别设置 缓冲器，两横移导轨上分别设置一横移滑块，两横移滑块上一同固定设置所述横移滑板;切 割台面板左侧的墙板外设有电机固定座，电机固定座上设置横移电机，横移电机的输出轴 连接主动链轮，切割台面板的右侧墙板外设有链轮支座，链轮支座上设置从动链轮，主动链 轮和从动链轮通过链条相连接传动，链条的两端分别用接头固定于横移滑板上。更进一步 的，所述主动链轮上设有主动链轮防护罩，从动链轮上设有从动链轮防护罩。
[0010] 进一步地，所述升降装置包括升降导轨、升降滑块和升降气缸;横移滑板上设置两 竖直设置的升降导轨，两升降导轨上分别设置一升降滑块，两升降滑块上一同固定设置所 述切割电机支架，升降气缸固定在横移滑板上，升降气缸的活塞杆竖直向下设置且通过万 向活节和铰链座固定在切割电机支架上。
[0011] 进一步地，所述切刀组件由切割电机和锯片构成；切割电机固定在切割电机支架 上，切割电机的输出轴上安装锯片，锯片上设有防护罩，防护罩上有一个吸屑口和一个吹气 □。
[0012] 进一步地，所述吸屑装置包括下吸屑罩、风管、风机和布袋;切割台面板下面设置 两个并联起来的下吸屑罩，下吸屑罩通过风管连接布袋，风管上设置风机。
[0013] 设备工作时，切割台面板在板材制品的推力作用下沿着纵移导轨移动，切割电机 直接带动锯片高速旋转，四压紧气缸压带动前后两压板压紧板材制品，升降气缸推动切割 电机支架下移，进而使切割电机和锯片下移，然后横移电机通过链条带动横移滑板横移而 横向切割板材制品。
[0014] 本实用新型的优点在于：切割台面板装在机架上的纵移导轨上，藉助纵移气缸纵 向移动；由于板材制品本身就具有推力，无需电机等动力牵引，只需在切割台面板前后侧分 别设置托辊组件来传输板材制品即可;压紧装置采用四个压紧气缸连接压板而面接触压紧 板材;横移装置由横移电机通过链传动带动链条上的横移滑板横移，链轮上装有确保安全 的防护罩;横移滑板上的升降装置通过升降气缸驱动切割机支架，进而使切割机支架上的 切刀组件向下切割；吸屑装置是由风机通过风管将废屑和粉尘吸到布袋中，优化了工作环 境;纵移装置和横移装置的导轨两端装有缓冲器，减轻了导轨的损耗;板材移动速度与设备 切割速度一致，解决了切割制品的长度不一的缺陷。
附图说明
[0015]图1为本实用新型的结构示意图。
[0016]图2为本实用新型的侧视图。
[0017]图3为图2的左视图。
[0018]图中标注如下：
[0019] i 机架
[0020] 2纵移导轨
[0021] 3切割台面板
[0022] 4连接板
[0023] 5纵移滑块
[0024] 6纵移气缸
[0025] 7托親支架
[0026] 8 芯轴
[0027] 9 铝辊
[0028] 10 轴承
[0029] 11胶木板
[0030] 12 墙板
[0031] 13 横撑
[0032] 14压紧气缸
[0033] 15 压板
[0034] 16横移支架
[0035] 17横移导轨
[0036] 18横移滑块
[0037] 19电机固定座
[0038] 20链轮支座
[0039] 21 链条
[0040] 22 接头
[0041] 23横移滑板
[0042] 24升降导轨
[0043] 25升降滑块
[0044] 26升降气缸
[0045] 27万向活节
[0046] 28铰链座
[0047] 29切割电机
[0048] 30 锯片
[0049] 31横移电机
[0050] 32防护罩
[0051] 33缓冲器
[0052] 34气管接头
[0053] 35下吸屑罩
[0054] 36主动链轮防护罩
[0055] 37从动链轮防护罩
[0056] 38纵移气缸连接板。
具体实施方式
[0057]以下结合附图详细说明本实用新型的具体实施方式，使本领域的技术人员更清楚 地理解如何实践本实用新型。尽官结合其优选的具体实施方案描述了本实用新型，但这些 实施方案只是阐述，而不是限制本实用新型的范围。 丨 ^
[0058] 参见图1至图3,一种挤出塑料板材在线横切设备，包括机架1，机架1上面的左右两 侧各设有一纵移导轨2,每一纵移导轨2上设有两纵移滑块5,每一纵移滑块5上固定有一连 接板4,四连接板4上面共同支撑连接有一切割台面板3;机架1的前部设有一纵移气缸6,纵 移气缸6的活塞杆固定在一与切割台面板3垂直连接的纵移气缸连接板38上。切割时，切割 台面板3在板材制品的推力作用下沿着纵移导轨2移动，切割结束后，在纵移气缸6的推力作 用下，切割台面板3沿着纵移导轨2移动到初始位置。
[0059] 切割台面板3的前后两侧分别设有一托辊组件，托辊组件包括托辊支架7、芯轴8、 铝辊9和轴承10,铝辊9的两端安装轴承10后一并穿设于芯轴8上，芯轴8的两端安装于托辊 支架7上。切割台面板3前后侧的两托辊组件起到承前启后传输制品的作用。
[0060] 切割台面板3上面设有胶木板11，切割台面板3的左右两侧分别固定一竖立设置的 墙板12,两墙板12通过分别位于切割台面板3上方的前后侧的两根横撑13连接固定，横撑13 采用铝型材。每一横撑13上设有两压紧气缸14,两压紧气缸14的活塞杆竖直向下且共同连 接有一压板15。这样就能通过每一横撑13上的两压紧气缸14向下伸缩活塞杆，带动前后侧 的两压板15下压板材制品或升起。
[0061] 左侧墙板12外设有电机固定座19,电机固定座19上设有横移电机31，横移电机31 的输出轴连接有主动链轮，右侧墙板12外设有链轮支座20,链轮支座20上设有从动链轮，主 动链轮和从动链轮通过链条21相连接传动。两根横撑13之间设有一横移支架I6,该横移支 架16的两端分别固定于左右两侧的两墙板12上，横移支架16的上表面和前表面分别设有一 横移导轨17,两横移导轨17上分别设有一横移滑块18,两横移滑块18上一同固定有一横移 滑板23。其中，链条21的两端分别用接头22固定于横移滑板23上，这样就能使横移电机31通 过链条21带动横移滑板23横移。
[0062] 横移滑板23上设有两竖直设置的升降导轨24,两升降导轨24上分别设有一升降滑 块25,两升降滑块25上固定有一切割电机支架，切割电机支架上设有切刀组件，切刀组件由 切割电机29和锯片30构成，切割电机29固定于切割电机支架上，切割电机29的输出轴上安 装合金刀头的锯片30。另有一升降气缸26固定在横移滑板23上，该升降气缸26的活塞杆竖 直向下设置且通过万向活节27和铰链座28固定在切割电机支架上。这样就能通过升降气缸 26向下伸缩活塞杆，带动切割电机支架在升降导轨24上滑动，进而使切割电机29和锯片30 上下移动。
[0063] 其中，高速旋转的锯片30上设有防护罩32,防护罩32上有一吸屑口和一用于吹气 的气管接头34。切割台面板3下面设有两个并联起来的下吸屑罩35,由风机通过风管将废屑 和粉尘吸到布袋中，优化工作环境。主动链轮上设有主动链轮防护罩36,从动链轮上设有从 动链轮防护罩37。两纵移导轨2的两端和两横移导轨17的两端分别设有缓冲器33。
[0064] 设备工作时，切割台面板3在板材制品的推力作用下沿着纵移导轨2移动，切割电 机29直接带动锯片30高速旋转，四压紧气缸14压带动前后两压板15压紧板材制品，升降气 缸26推动切割电机支架下移，进而使切割电机29和锯片30下移，然后横移电机31通过链条 21带动横移滑板23横移而横向切割板材制品。切割完的板材制品经托辊组件传动运输。切 割结束后，在纵移气缸6的推力作用下，切割台面板3沿着纵移导轨2移动到初始位置，待下 一次切割。
[0065]应当指出，对于经充分说明的本实用新型来说，还可具有多种变换及改型的实施 方案，并不局限于上述实施方式的具体实施例。上述实施例仅仅作为本实用新型的说明，而 不是对本实用新型的限制。总之，本实用新型的保护范围应包括那些对于本领域普通技术 人员来说显而易见的变换或替代以及改型，且以所附权利要求为准。
Claims (10)
1. 一种挤出塑料板材在线横切设备，包括机架，其特征在于，所述机架上设有纵移装 置，该纵移装置上设有一在纵移装置上纵移的切割台面板;切割台面板的前后两侧分别设 有一托辊组件，用于塑料板材切割前后的传输;切割台面板的左右两侧分别固定一竖立设 置的墙板，两墙板通过分别位于切割台面板上方的前后侧的两根横撑连接固定，两根横撑 上设有用于压紧塑料板材的压紧装置;切割台面板的上方设有横移装置，该横移装置位于 两根横撑之间，横移装置上设有一在横移装置上横移的横移滑板，横移滑板上设有升降装 置，升降装置上设有一在升降装置上升降的切割电机支架，切割电机支架上设有切刀组件； 切割台面板下面设有吸肩装置;其中，所述纵移装置和横移装置上设有缓冲器。
2. 根据权利要求1所述的挤出塑料板材在线横切设备，其特征在于，所述纵移装置包括 纵移导轨、纵移滑块和纵移气缸;机架上面的左右两侧分别设置一纵移导轨，纵移导轨的两 端分别设置缓冲器，每一纵移导轨上设置两纵移滑块，每一纵移滑块上固定有一连接板，四 连接板上面共同支撑连接切割台面板，纵移气缸设置于机架的前部，纵移气缸的活塞杆固 定在一与切割台面板垂直连接的纵移气缸连接板上。
3. 根据权利要求1所述的挤出塑料板材在线横切设备，其特征在于，所述托辊组件包括 托辊支架、芯轴、铝辊和轴承;托辊支架与切割台面板连接固定，铝辊的两端安装轴承后一 并穿设于芯轴上，芯轴的两端安装于托辊支架上。
4. 根据权利要求1所述的挤出塑料板材在线横切设备，其特征在于，所述切割台面板上 面设有胶木板。
5. 根据权利要求1所述的挤出塑料板材在线横切设备，其特征在于，所述压紧装置包括 压紧气缸和压板;每一横撑上设置两压紧气缸，并且两压紧气缸的活塞杆竖直向下且共同 连接一压板。
6. 根据权利要求1所述的挤出塑料板材在线横切设备，其特征在于，所述横移装置包括 横移支架、横移导轨、横移滑块、横移电机、主动链轮、从动链轮和链条;横移支架的两端分 别固定于切割台面板左右两侧的两墙板上且位于两横撑之间，横移支架的上表面和前表面 分别设置一横移导轨，横移导轨的两端分别设置缓冲器，两横移导轨上分别设置一横移滑 块，两横移滑块上一同固定设置所述横移滑板;切割台面板左侧的墙板外设有电机固定座， 电机固定座上设置横移电机，横移电机的输出轴连接主动链轮，切割台面板的右侧墙板外 设有链轮支座，链轮支座上设置从动链轮，主动链轮和从动链轮通过链条相连接传动，链条 的两端分别用接头固定于横移滑板上。
7.根据权利要求6所述的挤出塑料板材在线横切设备，其特征在于，所述主动链轮上设 有主动链轮防护罩，从动链轮上设有从动链轮防护罩。
8. 根据权利要求1所述的挤出塑料板材在线横切设备，其特征在于，所述升降装置包括 升降导轨、升降滑块和升降气缸;横移滑板上设置两竖直设置的升降导轨，两升降导轨上分 别设置一升降滑块，两升降滑块上一同固定设置所述切割电机支架，升降气缸固定在横移 滑板上，升降气缸的活塞杆竖直向下设置且通过万向活节和铰链座固定在切割电机支架 上。
9. 根据权利要求1所述的挤出塑料板材在线横切设备，其特征在于，所述切刀组件由切 割电机和锯片构成;切割电机固定在切割电机支架上，切割电机的输出轴上安装锯片，锯片 上设有防护罩，防护罩上有一个吸屑口和一个吹气口。
10.根据权利要求1所述的挤出塑料板材在线横切设备，其特征在于，所述吸肩装置包 括下吸肩罩、风管、风机和布袋;切割台面板下面设置两个并联起来的下吸屑罩，下吸屑罩 通过风管连接布袋，风管上设置风机。
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