CN207289498U - Gearbox part self-centering fixture - Google Patents

Gearbox part self-centering fixture Download PDF

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CN207289498U
CN207289498U CN201720752128.2U CN201720752128U CN207289498U CN 207289498 U CN207289498 U CN 207289498U CN 201720752128 U CN201720752128 U CN 201720752128U CN 207289498 U CN207289498 U CN 207289498U
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positioning
block
longitudinal
push
wedge
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徐广雨
朱国宏
韩有强
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Impro China Ltd
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Impro China Ltd
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Abstract

本实用新型涉及产品加工中心夹具技术领域,具体为一种变速箱零件自定心夹具,其能够方便的实现对称定位固定,其包括底板,底板上安装有定位夹紧机构,定位夹紧机构包括纵向定位结构和横向定位结构,纵向定位结构包括呈三角布置并起支撑作用的定位销、压板的水平压紧面、锁紧块,压板安装于压板支架,锁紧块压装于压板并与锁紧支撑座用螺栓连接;横向定位结构包括斜楔定位机构、侧夹紧机构和侧压紧机构,斜楔定位机构和侧夹紧机构布置于定位销一侧,侧压紧机构布置于定位销另一侧,斜楔定位机构包括纵向推块和布置于纵向推块两侧横向定位块,纵向推块与横向定位块通过斜面配合。

The utility model relates to the technical field of fixtures for product processing centers, in particular to a self-centering fixture for gearbox parts, which can conveniently realize symmetrical positioning and fixing, and includes a bottom plate on which a positioning and clamping mechanism is installed. The positioning and clamping mechanism includes Longitudinal positioning structure and horizontal positioning structure. The longitudinal positioning structure includes positioning pins arranged in a triangle and playing a supporting role, the horizontal pressing surface of the pressure plate, and the locking block. The tight support seat is connected by bolts; the lateral positioning structure includes a wedge positioning mechanism, a side clamping mechanism and a side pressing mechanism. The wedge positioning mechanism and the side clamping mechanism are arranged on one side of the positioning pin, and the side pressing mechanism is arranged on the positioning pin. On the other side, the wedge positioning mechanism includes a longitudinal push block and transverse positioning blocks arranged on both sides of the longitudinal push block, and the longitudinal push block cooperates with the transverse positioning block through an inclined surface.

Description

变速箱零件自定心夹具Gearbox parts self-centering fixture

技术领域technical field

本实用新型涉及产品加工中心夹具技术领域,具体为一种变速箱零件自定心夹具。The utility model relates to the technical field of fixtures for product processing centers, in particular to a self-centering fixture for gearbox parts.

背景技术Background technique

汽车变速箱是汽车上重要的部件,其由很多零件构成,这些零件加工中心加工的面、孔、轴等要素存在对称度要求的情况下,对工装的定位夹紧提出严格的要求。传统的六点定位方式在利用毛坯面定位的情况下,通常无法对所要求的对称度进行有效、稳定的控制。若将影响对称度的定位点制作成可调节的,虽可满足零件对称度的要求,但不适用于大批量生产及自动化生产改造。对于一些比较特殊的零件,如薄壁件、复杂不规则结构件,当其有对称度要求时,在对其进行加工生产时需要进行对称夹紧定位,由于受到加工设备及环境限制,传统的定位工装在定位时存在一定难度,无法保证其对称度。The automobile gearbox is an important part of the automobile. It is composed of many parts. When the surface, hole, shaft and other elements processed by the machining center of these parts have symmetry requirements, strict requirements are placed on the positioning and clamping of the tooling. The traditional six-point positioning method usually cannot effectively and stably control the required symmetry when the blank surface is used for positioning. If the positioning points that affect the symmetry are made adjustable, although the requirements for the symmetry of the parts can be met, it is not suitable for mass production and automated production transformation. For some special parts, such as thin-walled parts and complex irregular structural parts, when they have symmetry requirements, they need to be clamped and positioned symmetrically when they are processed and produced. Due to the limitations of processing equipment and the environment, the traditional There is a certain difficulty in positioning the positioning tool, and its symmetry cannot be guaranteed.

实用新型内容Utility model content

为了解决上述问题,本实用新型提供了一种变速箱零件自定心夹具,其能够方便的实现对称定位固定。In order to solve the above problems, the utility model provides a self-centering fixture for gearbox parts, which can conveniently realize symmetrical positioning and fixing.

其技术方案是这样的:一种变速箱零件自定心夹具,其包括底板,所述底板上安装有定位夹紧机构,其特征在于,所述定位夹紧机构包括纵向定位结构和横向定位结构,所述纵向定位结构包括呈三角布置并起支撑作用的定位销、压板的水平压紧面、锁紧块,所述压板安装于所述压板支架,所述锁紧块压装于所述压板并与锁紧支撑座用螺栓连接;所述横向定位结构包括斜楔定位机构、侧夹紧机构和侧压紧机构,所述斜楔定位机构和所述侧夹紧机构布置于所述定位销一侧,所述侧压紧机构布置于所述定位销另一侧,所述斜楔定位机构包括纵向推块和布置于所述纵向推块两侧横向定位块,所述纵向推块与所述横向定位块通过斜面配合,所述侧夹紧机构包括布置于所述斜楔定位机构两侧的侧夹紧块,所述侧夹紧块与所述纵向推块均连接推动螺钉,所述侧压紧机构包括所述压板的纵向压紧面和所述压板支架。Its technical solution is as follows: a self-centering fixture for gearbox parts, which includes a bottom plate, and a positioning and clamping mechanism is installed on the bottom plate, characterized in that the positioning and clamping mechanism includes a longitudinal positioning structure and a transverse positioning structure , the longitudinal positioning structure includes positioning pins arranged in a triangle and playing a supporting role, the horizontal pressing surface of the pressing plate, and a locking block, the pressing plate is installed on the pressing plate bracket, and the locking block is press-fitted on the pressing plate And connected with the locking support seat with bolts; the lateral positioning structure includes a wedge positioning mechanism, a side clamping mechanism and a side pressing mechanism, and the wedge positioning mechanism and the side clamping mechanism are arranged on the positioning pin On one side, the side pressing mechanism is arranged on the other side of the positioning pin, and the wedge positioning mechanism includes a longitudinal push block and transverse positioning blocks arranged on both sides of the longitudinal push block. The horizontal positioning block is matched by an inclined surface, and the side clamping mechanism includes side clamping blocks arranged on both sides of the wedge positioning mechanism, and the side clamping block and the longitudinal push block are connected to push screws. The side pressing mechanism includes the longitudinal pressing surface of the pressing plate and the pressing plate support.

其进一步特征在于,所述底板上安装有定心支架,所述定心支架上开有T形穿孔,所述纵向推块与所述横向定位块对应设置于所述T形穿孔内,所述所述横向定位块通过第一复位弹簧连接所述定心支架;It is further characterized in that a centering bracket is installed on the base plate, and a T-shaped perforation is opened on the centering bracket, and the longitudinal push block and the transverse positioning block are correspondingly arranged in the T-shaped perforation. The lateral positioning block is connected to the centering bracket through a first return spring;

所述T形穿孔的两个横向开口处分别安装有弹簧垫片,所述第一复位弹簧一端连接所述横向定位块、另一端连接所述弹簧垫片;The two transverse openings of the T-shaped perforation are respectively equipped with spring washers, one end of the first return spring is connected to the transverse positioning block, and the other end is connected to the spring washers;

所述纵向推块端部为楔形且楔形角度为15-30°;The end of the longitudinal push block is wedge-shaped and the wedge angle is 15-30°;

所述推动螺钉包括第一推动螺钉和第二推动螺钉,所述纵向推块上开有T型槽,所述第一推动螺钉端部安装有与所述T型槽配合的连接头,所述第二推动螺钉端部抵接所述侧夹紧块;The push screw includes a first push screw and a second push screw, the longitudinal push block is provided with a T-shaped slot, and the end of the first push screw is equipped with a connector matching the T-shaped slot. the end of the second push screw abuts the side clamping block;

所述定心支架上安装有固定板,所述第一推动螺钉和所述第二推动螺钉均贯穿安装于所述固定板,所述固定板与所述侧夹紧块之间通过第二复位弹簧连接;A fixing plate is installed on the centering bracket, the first pushing screw and the second pushing screw are installed through the fixing plate, and the fixing plate and the side clamping block are connected by a second reset spring connection;

所述侧压紧机构还包括锁紧支撑座和压板定位座,所述锁紧支撑座上通过螺栓安装有锁紧块,所述压板支架翻转至端部卡嵌于所述压板定位座上时,所述锁紧块压紧所述压板支架上端实现固定。The side pressing mechanism also includes a locking support seat and a pressing plate positioning seat, and a locking block is installed on the locking supporting seat through bolts, and when the pressing plate bracket is flipped over until the end is snapped into the pressing plate positioning seat , the locking block compresses the upper end of the pressure plate bracket to achieve fixation.

采用本实用新型的结构后,零件支撑于三个定位销,压板的水平压紧面从上端面压紧零件并通过锁紧块锁紧,推动螺钉带动纵向推块移动实现两个横向定位块同时顶紧零件,实现自定心定位,并由侧夹紧块从侧面配合压板的纵向压紧面夹紧零件,方便的实现了对称定位固定,弥补了传统定位工装夹具的局限性。After adopting the structure of the utility model, the parts are supported by three positioning pins, the horizontal pressing surface of the pressure plate presses the parts from the upper end surface and is locked by the locking block, and the pushing screw drives the vertical pushing block to move to realize the simultaneous movement of two horizontal positioning blocks. The parts are clamped to achieve self-centering positioning, and the side clamping block cooperates with the longitudinal pressing surface of the pressure plate to clamp the parts from the side, which conveniently realizes symmetrical positioning and fixing, and makes up for the limitations of traditional positioning fixtures.

附图说明Description of drawings

图1为本实用新型结构主视图;Fig. 1 is a front view of the structure of the utility model;

图2为图1中向剖视图;Fig. 2 is a cross-sectional view in Fig. 1;

图3为本实用新型装夹的零件结构示意图。Fig. 3 is a schematic diagram of the structure of the clamping parts of the utility model.

具体实施方式Detailed ways

见图1,图2,图3所示,一种变速箱零件自定心夹具,其包括底板1,底板1上安装有定位夹紧机构,定位夹紧机构包括纵向定位结构和横向定位结构,纵向定位结构包括呈三角布置并起支撑作用的定位销2、压板17水平压紧面、锁紧块19,压板17安装于压板支架13,锁紧块19压装于压板17并与锁紧支撑座14用螺栓18连接,横向定位结构包括斜楔定位机构、侧夹紧机构和侧压紧机构,斜楔定位机构包括纵向推块3和布置于纵向推块3两侧横向定位块4,纵向推块3端部为楔形且楔形角度为15-30°,纵向推块3与横向定位块4通过斜面配合,纵向推块3推动两个横向定位块4同时向外运动,继而达到定心作用,且楔形角度未达到45°,纵向推块3未后撤前,横向定位块4都无法向内收拢并处于锁死状态,侧夹紧机构包括布置于斜楔定位机构两侧的侧夹紧块5,侧夹紧块5与纵向推块3均连接推动螺钉,侧压紧机构包括压板17的纵向压紧面和压板支架13。As shown in Fig. 1, Fig. 2 and Fig. 3, a self-centering fixture for gearbox parts includes a base plate 1 on which a positioning clamping mechanism is installed, and the positioning clamping mechanism includes a longitudinal positioning structure and a lateral positioning structure. The longitudinal positioning structure includes positioning pins 2 arranged in a triangle and supporting them, the horizontal pressing surface of the pressure plate 17, and a locking block 19. The seat 14 is connected with bolts 18, and the lateral positioning structure includes a wedge positioning mechanism, a side clamping mechanism and a side pressing mechanism. The end of the push block 3 is wedge-shaped and the wedge angle is 15-30°. The vertical push block 3 and the horizontal positioning block 4 cooperate through the inclined surface. The vertical push block 3 pushes the two horizontal positioning blocks 4 to move outward at the same time, and then achieves the centering effect. , and the wedge angle does not reach 45°, before the longitudinal push block 3 is withdrawn, the transverse positioning block 4 cannot be folded inward and is in a locked state. The side clamping mechanism includes side clamping arranged on both sides of the wedge positioning mechanism. Block 5, side clamping block 5 and longitudinal push block 3 are all connected to push screws, and the side pressing mechanism includes the longitudinal pressing surface of pressing plate 17 and pressing plate support 13.

底板1上安装有定心支架6,定心支架6上开有T形穿孔,纵向推块3与横向定位块4对应设置于T形穿孔内, T形穿孔的两个横向开口处分别安装有弹簧垫片7,第一复位弹簧8一端连接横向定位块4、另一端连接弹簧垫片7,推动螺钉包括第一推动螺钉9和第二推动螺钉10,纵向推块3上开有T型槽,第一推动螺钉9端部安装有与T型槽配合的连接头20,第二推动螺钉10端部抵接侧夹紧块5,当第一推动螺钉9往外拧,拉动纵向推块3后撤时,横向定位块4会在第一复位弹簧8作用下自动复位,定心支架6上安装有固定板11,第一推动螺钉9和第二推动螺钉10均贯穿安装于固定板11,固定板11与侧夹紧块5之间通过第二复位弹簧12连接,第二推动螺钉10后撤时,侧夹紧块5会在第二复位弹簧12作用下自动复位。A centering bracket 6 is installed on the bottom plate 1, and a T-shaped perforation is opened on the centering bracket 6. The longitudinal push block 3 and the transverse positioning block 4 are correspondingly arranged in the T-shaped perforation, and the two transverse openings of the T-shaped perforation are respectively installed with Spring washer 7, one end of the first return spring 8 is connected to the transverse positioning block 4, and the other end is connected to the spring washer 7, the push screw includes the first push screw 9 and the second push screw 10, and the longitudinal push block 3 has a T-shaped groove The end of the first push screw 9 is equipped with a connector 20 matching the T-shaped slot, and the end of the second push screw 10 abuts against the side clamping block 5. When the first push screw 9 is screwed outward, after pulling the longitudinal push block 3 When withdrawing, the lateral positioning block 4 will automatically reset under the action of the first back-moving spring 8, and a fixing plate 11 is installed on the centering bracket 6, and the first pushing screw 9 and the second pushing screw 10 are all penetrated and installed on the fixing plate 11. The plate 11 and the side clamping block 5 are connected by the second return spring 12 , and when the second pushing screw 10 retreats, the side clamping block 5 will automatically reset under the action of the second return spring 12 .

侧压紧机构包括压板支架13、锁紧支撑座14和压板定位座15,压板支架13上通过销轴16安装有压板17,锁紧支撑座14上通过螺栓18安装有锁紧块19,压板支架13翻转至端部卡嵌于压板定位座15上时,安装上锁紧块19并由螺栓18压紧压板支架13上端实现固定,需要松开零件时,先取下锁紧块19,即可翻转压板支架13。The side pressing mechanism comprises a pressing plate support 13, a locking support seat 14 and a pressing plate positioning seat 15, a pressing plate 17 is installed on the pressing plate supporting seat 13 by a pin shaft 16, a locking block 19 is installed on the locking supporting seat 14 by a bolt 18, and the pressing plate When the bracket 13 is flipped over until the end is stuck on the pressure plate positioning seat 15, the locking block 19 is installed and the upper end of the pressure plate bracket 13 is pressed by the bolt 18 to fix it. When the parts need to be loosened, the locking block 19 is removed first. Turn over the platen bracket 13.

Claims (7)

1.一种变速箱零件自定心夹具,其包括底板,所述底板上安装有定位夹紧机构,其特征在于,所述定位夹紧机构包括纵向定位结构和横向定位结构,所述纵向定位结构包括呈三角布置并起支撑作用的定位销、压板的水平压紧面、锁紧块,所述压板安装于所述压板支架,所述锁紧块压装于所述压板并与锁紧支撑座用螺栓连接;所述横向定位结构包括斜楔定位机构、侧夹紧机构和侧压紧机构,所述斜楔定位机构和所述侧夹紧机构布置于所述定位销一侧,所述侧压紧机构布置于所述定位销另一侧,所述斜楔定位机构包括纵向推块和布置于所述纵向推块两侧横向定位块,所述纵向推块与所述横向定位块通过斜面配合,所述侧夹紧机构包括布置于所述斜楔定位机构两侧的侧夹紧块,所述侧夹紧块与所述纵向推块均连接推动螺钉,所述侧压紧机构包括所述压板的纵向压紧面和所述压板支架。1. A self-centering fixture for gearbox parts, comprising a base plate, on which a positioning and clamping mechanism is installed, characterized in that, the positioning and clamping mechanism comprises a longitudinal positioning structure and a lateral positioning structure, and the longitudinal positioning The structure includes positioning pins arranged in a triangle and supporting them, the horizontal pressing surface of the pressure plate, and a locking block. The seat is connected by bolts; the lateral positioning structure includes a wedge positioning mechanism, a side clamping mechanism and a side pressing mechanism, the wedge positioning mechanism and the side clamping mechanism are arranged on one side of the positioning pin, and the The side pressing mechanism is arranged on the other side of the positioning pin, and the wedge positioning mechanism includes a longitudinal push block and transverse positioning blocks arranged on both sides of the longitudinal push block, and the longitudinal push block and the transverse positioning block pass through Slope fit, the side clamping mechanism includes side clamping blocks arranged on both sides of the wedge positioning mechanism, the side clamping blocks and the longitudinal push block are both connected to push screws, and the side clamping mechanism includes The longitudinal pressing surface of the pressing plate and the pressing plate support. 2.根据权利要求足1所述的一种变速箱零件自定心夹具,其特征在于,所述底板上安装有定心支架,所述定心支架上开有T形穿孔,所述纵向推块与所述横向定位块对应设置于所述T形穿孔内,所述横向定位块通过第一复位弹簧连接所述定心支架。2. A self-centering fixture for gearbox parts according to claim 1, wherein a centering bracket is installed on the base plate, a T-shaped perforation is opened on the centering bracket, and the longitudinal pushing A block is arranged in the T-shaped through hole corresponding to the lateral positioning block, and the lateral positioning block is connected to the centering bracket through a first return spring. 3.根据权利要求2所述的一种变速箱零件自定心夹具,其特征在于,所述T形穿孔的两个横向开口处分别安装有弹簧垫片,所述第一复位弹簧一端连接所述横向定位块、另一端连接所述弹簧垫片。3. A self-centering fixture for gearbox parts according to claim 2, characterized in that spring washers are respectively installed at the two transverse openings of the T-shaped perforation, and one end of the first return spring is connected to the The other end of the lateral positioning block is connected to the spring washer. 4.根据权利要求1所述的一种变速箱零件自定心夹具,其特征在于,所述纵向推块端部为楔形且楔形角度为15-30°。4 . The self-centering fixture for gearbox parts according to claim 1 , wherein the end of the longitudinal push block is wedge-shaped with a wedge angle of 15-30°. 5.根据权利要求1所述的一种变速箱零件自定心夹具,其特征在于,所述推动螺钉包括第一推动螺钉和第二推动螺钉,所述纵向推块上开有T型槽,所述第一推动螺钉端部安装有与所述T型槽配合的连接头,所述第二推动螺钉端部抵接所述侧夹紧块。5. The self-centering fixture for gearbox parts according to claim 1, wherein the push screw comprises a first push screw and a second push screw, and a T-shaped slot is opened on the longitudinal push block, The end of the first push screw is installed with a connector matching the T-shaped slot, and the end of the second push screw abuts against the side clamping block. 6.根据权利要求5所述的一种变速箱零件自定心夹具,其特征在于,所述定心支架上安装有固定板,所述第一推动螺钉和所述第二推动螺钉均贯穿安装于所述固定板,所述固定板与所述侧夹紧块之间通过第二复位弹簧连接。6. A self-centering fixture for gearbox parts according to claim 5, wherein a fixing plate is installed on the centering bracket, and both the first push screw and the second push screw are installed through On the fixed plate, the fixed plate is connected to the side clamping block through a second return spring. 7.根据权利要求1所述的一种变速箱零件自定心夹具,其特征在于,所述侧压紧机构还包括锁紧支撑座和压板定位座,所述锁紧支撑座上通过螺栓安装有锁紧块,所述压板支架翻转至端部卡嵌于所述压板定位座上时,所述锁紧块压紧所述压板支架上端实现固定。7. A self-centering fixture for gearbox parts according to claim 1, characterized in that, the side pressing mechanism also includes a locking support seat and a pressure plate positioning seat, and the locking support seat is installed by bolts There is a locking block, and when the end of the pressing plate bracket is flipped over to be embedded in the positioning seat of the pressing plate, the locking block presses the upper end of the pressing plate bracket to fix it.
CN201720752128.2U 2017-06-27 2017-06-27 Gearbox part self-centering fixture Expired - Fee Related CN207289498U (en)

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CN201720752128.2U CN207289498U (en) 2017-06-27 2017-06-27 Gearbox part self-centering fixture

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107283185A (en) * 2017-06-27 2017-10-24 鹰普(中国)有限公司 A kind of gearbox part self-centering fixture
CN110608700A (en) * 2019-09-20 2019-12-24 徐州市吉隆彩印包装有限公司 Carton production thickness detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107283185A (en) * 2017-06-27 2017-10-24 鹰普(中国)有限公司 A kind of gearbox part self-centering fixture
CN110608700A (en) * 2019-09-20 2019-12-24 徐州市吉隆彩印包装有限公司 Carton production thickness detection device

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