CN207259084U - A kind of transfer pallet fork elevator and the vehicle production line using the elevator - Google Patents
A kind of transfer pallet fork elevator and the vehicle production line using the elevator Download PDFInfo
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Abstract
本实用新型涉及一种移载货叉升降机及使用该升降机的车辆生产线。包括实现高低两工位的车身交接转换的移载货叉升降机,升降机包括至少一对导柱,每对包括左右两根导柱,每根的前后两侧面上分别设有两条上下延伸的轨道,导柱之间设有升降架,升降架上设有四个分别与轨道导向移动配合的配合部,升降架上还设有移载货叉,升降机的顶部设有滑轮组,滑轮组上绕有牵引软体,牵引软体的一端与升降架连接,另一端与导柱内的配重相连,还包括驱动装置。本实用新型升降速度快、顶升效率高,而且导柱相对于相互铰接的连杆组成的剪刀叉机构而言,即使导柱高度较高时也依然很稳固,因此可以设置很高的高度,从而满足对不同楼层等较高落差的车身交接转换的场景。
The utility model relates to a lifter for moving cargo forks and a vehicle production line using the lifter. It includes a transfer fork lift that realizes the handover and conversion of the two-station car body. The lift includes at least one pair of guide columns, each pair includes two left and right guide columns, and two rails extending up and down are respectively arranged on the front and rear sides of each , There is a lifting frame between the guide columns. The lifting frame is equipped with four matching parts that are respectively matched with the track guide movement. The lifting frame is also equipped with a transfer fork. The top of the elevator is equipped with a pulley block. One end of the traction software is connected with the lifting frame, the other end is connected with the counterweight in the guide column, and the driving device is also included. The utility model has fast lifting speed and high lifting efficiency. Compared with the scissors and fork mechanism composed of mutually hinged connecting rods, the guide column is still very stable even when the height of the guide column is high, so a very high height can be set. So as to meet the scene of handover and conversion of the vehicle body with a high drop such as different floors.
Description
技术领域technical field
本实用新型涉及一种移载货叉升降机及使用该升降机的车辆生产线。The utility model relates to a lifter for moving cargo forks and a vehicle production line using the lifter.
背景技术Background technique
现有的汽车生产线,由于不同输送方式和不同工艺之间需要对车身进行转换,通常需要采用移载设备进行移载,传统的移载设备多采用剪刀叉式顶升机配合移载货叉使用,移载货叉安装在顶升机的升降台上,移载货叉可托住车身并可伸缩运动,并使用顶升机进行升降,申请公布号为CN105905500A的中国专利即为一种常见的顶升机,顶升机包括底座和升降台,底座上安装驱动电机及与驱动电机连接的顶升机构,顶升机构包括两端分别与底座和升降台连接的升降柱以及连接在升降台和底座之间的若干可伸缩的连接单元,连接单元包括两相对设置的连杆组件,连杆组件包括两相互交叉铰接成十字的连杆,两连杆组件间设有横杆,由于升降台是由多根相互铰接的连杆支撑并顶升的,而铰接的连杆在顶升过程中十分不稳,甚至会出现晃动,当此种顶升机较高时势必需要更多的连杆组成的连接单元,造成升降台更加不稳定,由于以上限制,传统的顶升机的顶升高度不会设置太高,对于不同楼层之间的车身转接等应用场景来说不再适用,而且上述剪刀叉式顶升机的升降速度不会太快,这就导致影响产品的移载效率,最终影响整条生产线的生产效率。In the existing automobile production line, due to the need to change the car body between different conveying methods and different processes, it is usually necessary to use transfer equipment for transfer. Traditional transfer equipment mostly uses scissor-fork jacks and transfer forks. , the transfer fork is installed on the lifting platform of the jacking machine, the moving fork can hold the vehicle body and move telescopically, and use the jacking machine for lifting. The Chinese patent application publication number CN105905500A is a common The jacking machine, the jacking machine includes a base and a lifting platform, and a driving motor and a lifting mechanism connected with the driving motor are installed on the base. A number of telescopic connection units between the bases, the connection unit includes two oppositely arranged connecting rod assemblies, the connecting rod assembly includes two connecting rods crossed and hinged to form a cross, and a cross bar is arranged between the two connecting rod assemblies, because the lifting platform is It is supported and lifted by multiple hinged connecting rods, and the hinged connecting rods are very unstable during the jacking process, and may even shake. When this type of jack is high, more connecting rods are bound to be required. The connecting unit makes the lifting platform more unstable. Due to the above restrictions, the lifting height of the traditional jacking machine will not be set too high, which is no longer applicable to application scenarios such as body transfer between different floors, and the above The lifting speed of the scissor-fork lifting machine will not be too fast, which will affect the transfer efficiency of the product, and ultimately affect the production efficiency of the entire production line.
实用新型内容Utility model content
本实用新型的目的在于提供一种可提高产品顶升效率且在顶升高度较高场景下使用时依然十分稳定的移载货叉升降机;本实用新型的目的还在于提供一种配置本实用新型的移载货叉升降机的车辆生产线。The purpose of this utility model is to provide a kind of transfer fork lift that can improve the efficiency of product jacking and is still very stable when used in a scene with a high jacking height; the purpose of this utility model is also to provide a The vehicle production line that transfers the forklift.
为实现上述目的,本实用新型的移载货叉升降机采用如下技术方案:In order to achieve the above purpose, the utility model transfer forklift adopts the following technical solutions:
技术方案1:移载货叉升降机包括至少一对导柱,每对导柱包括左右设置的两根导柱,每根导柱的前后两侧的侧面上分别设有两条上下延伸的第一轨道,导柱之间设有升降架,升降架上设有四个分别与第一轨道导向移动配合的第一配合部,升降架上还设有可水平伸缩、用于移载货物的移载货叉,移载货叉升降机的顶部还设有滑轮组,滑轮组上绕有牵引软体,牵引软体的一端与升降架连接,另一端与导柱内的配重相连,移载货叉升降机还包括驱动牵引软体运动以带动升降架升降的驱动装置。本实用新型采用导柱作为导向的基准,在滑轮组及牵引软体的牵引下升降架直接沿导柱上下升降,相对于传统剪刀叉式的顶升机构来说升降速度快、顶升效率高,而且导柱相对于相互铰接的连杆组成的剪刀叉机构而言,即使导柱高度较高时也依然很稳固,因此可以设置很高的高度,从而满足对不同楼层等较高落差的车身交接转换的场景。Technical solution 1: The load-shifting forklift includes at least one pair of guide pillars, each pair of guide pillars includes two guide pillars arranged on the left and right, and two first extending up and down are respectively arranged on the sides of the front and rear sides of each guide pillar. There is a lifting frame between the track and the guide column. The lifting frame is equipped with four first matching parts that are respectively matched with the first track guide movement. Fork, the top of the moving fork lift is also provided with a pulley block, and the pulley block is wound with traction software. One end of the traction software is connected with the lifting frame, and the other end is connected with the counterweight in the guide column. The moving fork lift also includes a drive The driving device that pulls the soft body to drive the lifting frame up and down. The utility model adopts the guide column as the guiding reference, and under the traction of the pulley block and the traction software, the lifting frame directly lifts up and down along the guide column. Compared with the traditional scissor-fork type jacking mechanism, the lifting speed is fast and the jacking efficiency is high. Compared with the scissor-fork mechanism composed of hinged connecting rods, the guide post is still very stable even when the height of the guide post is high, so a high height can be set to meet the transfer and conversion of the car body with high drop between different floors. scene.
技术方案2:在技术方案1的基础上,升降架靠近导柱的两侧分别设有U形架,U形的两边分别设有上、下两组所述第一配合部。U形架的结构简单且十分牢固。Technical solution 2: On the basis of technical solution 1, U-shaped frames are respectively provided on both sides of the lifting frame close to the guide column, and the upper and lower sets of first matching parts are respectively provided on the two sides of the U-shaped. The structure of the U-shaped frame is simple and very firm.
技术方案3:在技术方案1或2的基础上,所述第一轨道为矩形条,所述第一配合部分别与矩形条的三个侧面相对移动配合。三面配合以便可以在三面进行承载,更稳固。Technical solution 3: On the basis of technical solution 1 or 2, the first track is a rectangular bar, and the first fitting part is respectively movable and matched with three sides of the rectangular bar. The three sides are matched so that it can be carried on three sides, which is more stable.
技术方案4:在技术方案3的基础上,所述矩形条为方钢条,第一配合部通过三个滚轮与方钢条的三个侧面滚动配合。滚动配合不仅移动的摩擦力小,而且不影响三面的力的承载。Technical solution 4: On the basis of technical solution 3, the rectangular bar is a square steel bar, and the first matching part rolls and cooperates with three sides of the square steel bar through three rollers. The rolling fit not only has a small frictional force for movement, but also does not affect the force bearing of the three sides.
技术方案5:在技术方案4的基础上,所述货叉的伸缩方向垂直两根导柱之间的连线方向,两根导柱之间具有在移载货叉携带货物缩回时容纳货物的容纳空间。Technical solution 5: On the basis of technical solution 4, the telescopic direction of the fork is perpendicular to the direction of the line between the two guide posts, and there is a space between the two guide posts to accommodate the goods when the goods are retracted by the transfer fork. of accommodation space.
技术方案6:在技术方案5的基础上,容纳空间的两侧分别设有用于交接货物的交接位,移载货叉可在两个交接位于容纳空间之间伸缩。这样的设置可保证车身的交接转换可以从升降机的一侧的生产线移载至升降机另一侧的生产线上,或者可以实现升降机两侧的不同工位之间的交接转换。Technical solution 6: On the basis of technical solution 5, the two sides of the accommodation space are respectively provided with handover positions for handover of goods, and the transfer fork can be stretched between the two handover positions in the accommodation space. Such an arrangement can ensure that the handover and conversion of the car body can be transferred from the production line on one side of the lift to the production line on the other side of the lift, or can realize the handover and change between different stations on both sides of the lift.
技术方案7:在技术方案4-6任意一项的基础上,所述滑轮组包括两个滑轮,两个滑轮分别对应升降架相对的两侧设置,所述牵引软体有两组,每组有两根,一组牵引软体绕过第一个滑轮与升降架的一侧连接、另一组分别绕过两个滑轮后与升降架的另一侧连接,两组牵引软体的另一端连接所述配重。配重的设置,可平衡一部分升降架和车身的重力,使得驱动电机所需输出的驱动力相应减小,两组牵引软体的设置方式以及与升降架和配重的连接方式,不仅方便驱动电机的驱动,而且方便平衡升降架的重量,结构十分巧妙。Technical solution 7: On the basis of any one of technical solutions 4-6, the pulley block includes two pulleys, and the two pulleys are respectively arranged on opposite sides of the lifting frame. The traction software has two groups, and each group has two One set of traction software bypasses the first pulley and connects to one side of the lifting frame, the other set bypasses the two pulleys and connects to the other side of the lifting frame, and the other end of the two sets of traction software connects to the distribution Heavy. The setting of the counterweight can balance the gravity of a part of the lifting frame and the car body, so that the driving force required to output the driving motor is correspondingly reduced. The setting method of the two sets of traction software and the connection method with the lifting frame and the counterweight not only facilitate the driving The drive is convenient, and it is convenient to balance the weight of the lifting frame, and the structure is very ingenious.
技术方案8:在技术方案1或2的基础上,所述导柱为壳体结构,壳体内部通过导向轮导向装配所述配重。将配重设置装在壳体结构的导柱内,使得配重不再占用有限的空间,同时导柱只有两根时也很节省占用空间。立柱底部开有检修口,用于检查和方便调整皮带或链条。Technical solution 8: On the basis of technical solution 1 or 2, the guide column is a shell structure, and the inside of the shell is guided by guide wheels to assemble the counterweight. The counterweight is installed in the guide post of the shell structure, so that the counterweight no longer occupies a limited space, and it also saves space when there are only two guide posts. There is an inspection hole at the bottom of the column for inspection and easy adjustment of the belt or chain.
技术方案9:在技术方案8的基础上,所述导柱为矩形壳体结构,所述配重上、下各设有四组所述导向轮,四组导向轮分别与矩形壳体结构内腔的四个角导向移动配合。矩形结构配合四个角设置的导向轮,使得配重只会沿导柱上升而不会自身转动。Technical solution 9: On the basis of technical solution 8, the guide column is a rectangular shell structure, and four sets of the guide wheels are provided on the upper and lower sides of the counterweight, and the four sets of guide wheels are respectively connected with the rectangular shell structure. The four corner guides of the cavity move to fit. The rectangular structure cooperates with the guide wheels set at the four corners, so that the counterweight will only rise along the guide column and will not rotate by itself.
技术方案10:在技术方案9的基础上,所述牵引软体为皮带,滑轮为可供皮带缠绕的滚筒。皮带内嵌钢丝绳,皮带承载力较大、变形量也较小,而且与滚筒配合时十分方便。Technical solution 10: On the basis of technical solution 9, the traction software is a belt, and the pulley is a drum that can be wound by the belt. The belt is embedded with a steel wire rope, the belt has a large bearing capacity and a small deformation, and it is very convenient to cooperate with the roller.
技术方案11:在技术方案10的基础上,所述驱动装置为减速电机,减速电机的输出轴与所述第一个滑轮传动连接以带动两组牵引软体同步动作。Technical solution 11: On the basis of technical solution 10, the driving device is a geared motor, and the output shaft of the geared motor is connected to the first pulley to drive two sets of traction software to move synchronously.
技术方案12:在技术方案1或2的基础上,两根导柱相对和相背的侧面上还设有第二轨道,升降架上还设有两个分别与第二轨道导向移动配合的第二配合部,第二轨道为矩形条,第二配合部包括三个分别与矩形条的三个侧面滚动配合的滚轮。Technical solution 12: On the basis of technical solution 1 or 2, second rails are provided on the opposite and opposite sides of the two guide columns, and two second rails are also provided on the lifting frame to cooperate with the guide movement of the second rails. The second matching part, the second track is a rectangular bar, and the second matching part includes three rollers respectively rolling and cooperating with the three sides of the rectangular bar.
本实用新型的车辆生产线采用如下技术方案:The vehicle production line of the utility model adopts the following technical solutions:
技术方案1:车辆生产线包括高、低两个工位以及设在两个工位之间用于实现两个工位之间的车身交接转换的移载货叉升降机,移载货叉升降机包括至少一对导柱,每对导柱包括左右设置的两根导柱,每根导柱的前后两侧的侧面上分别设有两条上下延伸的第一轨道,导柱之间设有升降架,升降架上设有四个分别与第一轨道导向移动配合的第一配合部,升降架上还设有可水平伸缩、用于移载货物的移载货叉,移载货叉升降机的顶部还设有滑轮组,滑轮组上绕有牵引软体,牵引软体的一端与升降架连接,另一端与导柱内的配重相连,移载货叉升降机还包括驱动牵引软体运动以带动升降架升降的驱动装置。本实用新型采用导柱作为导向的基准,在滑轮组及牵引软体的牵引下升降架直接沿导柱上下升降,相对于传统剪刀叉式的顶升机构来说升降速度快、顶升效率高,而且导柱相对于相互铰接的连杆组成的剪刀叉机构而言,即使导柱高度较高时也依然很稳固,因此可以设置很高的高度,从而满足对不同楼层等较高落差的车身交接转换的场景。Technical solution 1: The vehicle production line includes two high and low stations and a transfer forklift for realizing the handover and conversion of the body between the two stations. The transfer forklift includes at least A pair of guide pillars, each pair of guide pillars includes two guide pillars arranged left and right, two first rails extending up and down are respectively arranged on the sides of the front and rear sides of each guide pillar, and a lifting frame is arranged between the guide pillars, The lifting frame is provided with four first cooperating parts which respectively cooperate with the first rail guiding movement, and the lifting frame is also provided with a horizontally telescopic moving fork for transferring goods. The top of the moving fork lifter is also There is a pulley block, and traction software is wound on the pulley block. One end of the traction software is connected to the lifting frame, and the other end is connected to the counterweight in the guide column. The moving fork lift also includes a driving device that drives the movement of the traction software to drive the lifting frame up and down. . The utility model adopts the guide column as the guiding reference, and under the traction of the pulley block and the traction software, the lifting frame directly lifts up and down along the guide column. Compared with the traditional scissor-fork type jacking mechanism, the lifting speed is fast and the jacking efficiency is high. Compared with the scissor-fork mechanism composed of hinged connecting rods, the guide post is still very stable even when the height of the guide post is high, so a high height can be set to meet the transfer and conversion of the car body with high drop between different floors. scene.
技术方案2:在技术方案1的基础上,升降架靠近导柱的两侧分别设有U形架,U形的两边分别设有上、下两组所述第一配合部。U形架的结构简单且十分牢固。Technical solution 2: On the basis of technical solution 1, U-shaped frames are respectively provided on both sides of the lifting frame close to the guide column, and the upper and lower sets of first matching parts are respectively provided on the two sides of the U-shaped. The structure of the U-shaped frame is simple and very firm.
技术方案3:在技术方案1或2的基础上,所述第一轨道为矩形条,所述第一配合部分别与矩形条的三个侧面相对移动配合。三面配合以便可以在三面进行承载,更稳固。Technical solution 3: On the basis of technical solution 1 or 2, the first track is a rectangular bar, and the first fitting part is respectively movable and matched with three sides of the rectangular bar. The three sides are matched so that it can be carried on three sides, which is more stable.
技术方案4:在技术方案3的基础上,所述矩形条为方钢条,第一配合部通过三个滚轮与方钢条的三个侧面滚动配合。滚动配合不仅移动的摩擦力小,而且不影响三面的力的承载。Technical solution 4: On the basis of technical solution 3, the rectangular bar is a square steel bar, and the first matching part rolls and cooperates with three sides of the square steel bar through three rollers. The rolling fit not only has a small frictional force for movement, but also does not affect the force bearing of the three sides.
技术方案5:在技术方案4的基础上,所述货叉的伸缩方向垂直两根导柱之间的连线方向,两根导柱之间具有在移载货叉携带货物缩回时容纳货物的容纳空间。Technical solution 5: On the basis of technical solution 4, the telescopic direction of the fork is perpendicular to the direction of the line between the two guide posts, and there is a space between the two guide posts to accommodate the goods when the goods are retracted by the transfer fork. of accommodation space.
技术方案6:在技术方案5的基础上,容纳空间的两侧分别设有用于交接货物的交接位,移载货叉可在两个交接位于容纳空间之间伸缩。这样的设置可保证车身的交接转换可以从升降机的一侧的生产线移载至升降机另一侧的生产线上,或者可以实现升降机两侧的不同工位之间的交接转换。Technical solution 6: On the basis of technical solution 5, the two sides of the accommodation space are respectively provided with handover positions for handover of goods, and the transfer fork can be stretched between the two handover positions in the accommodation space. Such an arrangement can ensure that the handover and conversion of the car body can be transferred from the production line on one side of the lift to the production line on the other side of the lift, or can realize the handover and change between different stations on both sides of the lift.
技术方案7:在技术方案4-6任意一项的基础上,所述滑轮组包括两个滑轮,两个滑轮分别对应升降架相对的两侧设置,所述牵引软体有两组,每组有两根,一组牵引软体绕过第一个滑轮与升降架的一侧连接、另一组分别绕过两个滑轮后与升降架的另一侧连接,两组牵引软体的另一端连接所述配重。配重的设置,可平衡一部分升降架和车身的重力,使得驱动电机所需输出的驱动力相应减小,两组牵引软体的设置方式以及与升降架和配重的连接方式,不仅方便驱动电机的驱动,而且方便平衡升降架的重量,结构十分巧妙。Technical solution 7: On the basis of any one of technical solutions 4-6, the pulley block includes two pulleys, and the two pulleys are respectively arranged on opposite sides of the lifting frame. The traction software has two groups, and each group has two One set of traction software bypasses the first pulley and connects to one side of the lifting frame, the other set bypasses the two pulleys and connects to the other side of the lifting frame, and the other end of the two sets of traction software connects to the distribution Heavy. The setting of the counterweight can balance the gravity of a part of the lifting frame and the car body, so that the driving force required to output the driving motor is correspondingly reduced. The setting method of the two sets of traction software and the connection method with the lifting frame and the counterweight not only facilitate the driving The drive is convenient, and it is convenient to balance the weight of the lifting frame, and the structure is very ingenious.
技术方案8:在技术方案1或2的基础上,所述导柱为壳体结构,壳体内部通过导向轮导向装配所述配重。将配重设置装在壳体结构的导柱内,使得配重不再占用有限的空间,同时导柱只有两根时也很节省占用空间。立柱底部开有检修口,用于检查和方便调整皮带或链条。Technical solution 8: On the basis of technical solution 1 or 2, the guide column is a shell structure, and the inside of the shell is guided by guide wheels to assemble the counterweight. The counterweight is installed in the guide post of the shell structure, so that the counterweight no longer occupies a limited space, and it also saves space when there are only two guide posts. There is an inspection hole at the bottom of the column for inspection and easy adjustment of the belt or chain.
技术方案9:在技术方案8的基础上,所述导柱为矩形壳体结构,所述配重上、下各设有四组所述导向轮,四组导向轮分别与矩形壳体结构内腔的四个角导向移动配合。矩形结构配合四个角设置的导向轮,使得配重只会沿导柱上升而不会自身转动。Technical solution 9: On the basis of technical solution 8, the guide column is a rectangular shell structure, and four sets of the guide wheels are provided on the upper and lower sides of the counterweight, and the four sets of guide wheels are respectively connected with the rectangular shell structure. The four corner guides of the cavity move to fit. The rectangular structure cooperates with the guide wheels set at the four corners, so that the counterweight will only rise along the guide column and will not rotate by itself.
技术方案10:在技术方案9的基础上,所述牵引软体为皮带,滑轮为可供皮带缠绕的滚筒。皮带承载力较大、变形量也较小,而且与滚筒配合时十分方便。Technical solution 10: On the basis of technical solution 9, the traction software is a belt, and the pulley is a drum that can be wound by the belt. The belt has a large bearing capacity and a small amount of deformation, and it is very convenient to cooperate with the roller.
技术方案11:在技术方案10的基础上,所述驱动装置为减速电机,减速电机的输出轴与所述第一个滑轮传动连接以带动两组牵引软体同步动作。Technical solution 11: On the basis of technical solution 10, the driving device is a geared motor, and the output shaft of the geared motor is connected to the first pulley to drive two sets of traction software to move synchronously.
技术方案12:在技术方案1或2的基础上,两根导柱相对和相背的侧面上还设有第二轨道,升降架上还设有两个分别与第二轨道导向移动配合的第二配合部,第二轨道为矩形条,第二配合部包括三个分别与矩形条的三个侧面滚动配合的滚轮。Technical solution 12: On the basis of technical solution 1 or 2, second rails are provided on the opposite and opposite sides of the two guide columns, and two second rails are also provided on the lifting frame to cooperate with the guide movement of the second rails. The second matching part, the second track is a rectangular bar, and the second matching part includes three rollers respectively rolling and cooperating with the three sides of the rectangular bar.
附图说明Description of drawings
图1为本实用新型的车辆生产线的实施例1中的移载货叉升降机的主视图;Fig. 1 is the front view of the transfer forklift in the embodiment 1 of the vehicle production line of the present invention;
图2为图1的左视图;Fig. 2 is the left view of Fig. 1;
图3为图1中A处的局部剖视示意图;Fig. 3 is a partial cross-sectional schematic diagram of A place in Fig. 1;
图4为图3中B处的局部放大图;Fig. 4 is a partial enlarged view of place B in Fig. 3;
图5为升降架的结构示意图;Fig. 5 is the structural representation of lifting frame;
图6为皮带的布置图;Fig. 6 is the arrangement drawing of belt;
图7为配重与导柱的配合结构图;Fig. 7 is the cooperative structural diagram of counterweight and guide post;
图8为车辆生产线的实施例2中的移载货叉升降机的局部结构示意图;Fig. 8 is a partial structural schematic diagram of the transfer fork lifter in Embodiment 2 of the vehicle production line;
图9为车辆生产线的实施例2中的移载货叉升降机的另一视角的局部结构示意图;Fig. 9 is a partial structural schematic diagram of another perspective of the transfer forklift in the second embodiment of the vehicle production line;
图1-7中:1-导柱,11-轨道,2-升降架,21-U形架,3-移动单元,31-第一滚轮,32-第二滚轮,33-第三滚轮,4-移载货叉,5-滑轮组,51-第一滚筒,52-第二滚筒,61-长皮带,62-短皮带,63-第一连接螺栓,64-第二连接螺栓,7-配重,8-减速电机,10-车身,20-攀爬梯,30-载具;40-导向轮;In Fig. 1-7: 1-guide column, 11-track, 2-lifting frame, 21-U-shaped frame, 3-mobile unit, 31-first roller, 32-second roller, 33-third roller, 4 -Shifting fork, 5-pulley block, 51-first roller, 52-second roller, 61-long belt, 62-short belt, 63-first connecting bolt, 64-second connecting bolt, 7-counterweight , 8-reduction motor, 10-body, 20-climbing ladder, 30-vehicle; 40-guide wheel;
图8-9中:100-减速电机,101-链轮,102-链条,103-升降架,104-攀爬梯,105-配重,106-车身,107-移载货叉。Among Fig. 8-9: 100-reduction motor, 101-sprocket wheel, 102-chain, 103-lifting frame, 104-climbing ladder, 105-counterweight, 106-body, 107-shift cargo fork.
具体实施方式Detailed ways
下面结合附图对本实用新型的实施方式作进一步说明。Embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.
本实用新型的车辆生产线的具体实施例1:本实施例中的车辆生产线包括对车辆加工和组装的各个工位,当汽车生产线的不同工艺或者不同输送方式之间、尤其是两个不同高度(楼层间)的工位之间需要实现车身10的交接转换时,需要设置一个实现该功能的装置,本实用新型的车辆生产线即包括设置在两个需要交接转换的工位之间、尤其是设置在不同高度的工位之间的移载货叉升降机,如图1和2所示,移载货叉升降机包括两根导柱1,还可以包括辅助的立柱等以加强结构强度,导柱1采用矩形钢管制成,导柱1通过螺栓或者焊接方式固定在地基上或者固定在地面上的钢板上或者其他平台上。导柱1固定后处于竖直状态,每根导柱1的垂直两根导柱连线方向的两侧面上设有上下延伸的轨道11,如图4所示,即每根导柱1上设有相对的两条轨道11,此轨道为第一轨道,轨道11沿导柱1的长度方向,即竖直方向延伸,轨道11为矩形或者方钢条。Specific embodiment 1 of the vehicle production line of the present utility model: the vehicle production line in this embodiment includes each station for vehicle processing and assembly, when different processes or different conveying methods of the vehicle production line, especially between two different heights ( When it is necessary to realize the transfer and conversion of the vehicle body 10 between the stations between the floors), a device for realizing this function needs to be provided. The vehicle production line of the present utility model includes being arranged between two stations that need to be transferred As shown in Figures 1 and 2, the transfer forklift between stations of different heights includes two guide columns 1, and may also include auxiliary columns to strengthen the structural strength. Guide column 1 Made of rectangular steel pipes, the guide post 1 is fixed on the foundation or on a steel plate on the ground or on other platforms through bolts or welding. After the guide post 1 is fixed, it is in a vertical state, and the two sides of the vertical two guide post connection directions of each guide post 1 are provided with rails 11 extending up and down, as shown in Figure 4, that is, each guide post 1 is provided with There are two relative tracks 11, this track is the first track, the track 11 extends along the length direction of the guide post 1, that is, the vertical direction, and the track 11 is a rectangle or a square steel bar.
如图1、3所示,导柱1之间还设有升降架2,升降架2由两根并排的纵梁和多根横梁焊接而成,组成横梁和纵梁的结构件为常用的钢管等型材,升降架为车身的托架,在升降架的两端铰接两个连杆,连杆的端部设有U形架,U形架的两边上、下分别设有移动单元,即第一配合部,通过U形架分别卡在矩形导柱的两侧面的轨道上,在其他实施例中,还可在升降架上设置第二配合部,相应地在导柱上设置第二轨道,第二轨道可设置在两根导柱相对和相背的侧面上,具体为矩形条,第二配合部为与轨道的三个侧面滚动配合的三个滚轮。升降架在沿轨道11上下升降运动时始终处于水平。如图3和4所示,移动单元3包括滚轮和滚轮安装座,滚轮有三个,分别为第一滚轮31、第二滚轮32和第三滚轮33,第一滚轮31和第三滚轮33相对设置,分别对应于轨道11的矩形或方钢条的对边,该对边是指矩形条的左右侧面,矩形条的后侧面与导柱1为一体或者焊接处,矩形或方钢条的前侧面与第二滚轮32滚动配合,即三个滚轮的轮面分别与矩形或方钢条的三个侧面滚动配合,从而实现三个方向的导向滑动。其中第一滚轮31和第三滚轮33位于同一水平面,第二滚轮32高于这两个滚轮。由于两根导柱上均各设有两条轨道11,而升降架两端的U形架上分别设有两个移动单元与之滚动配合,使得升降架施加给轨道任何方向的力均能得以承载,这样设置的目的是为了保证即使交接车身10出现偏载的情况下,升降机也能稳定运行。As shown in Figures 1 and 3, there is also a lifting frame 2 between the guide columns 1. The lifting frame 2 is welded by two side-by-side longitudinal beams and multiple cross beams. and other profiles, the lifting frame is the bracket of the car body, and two connecting rods are hinged at both ends of the lifting frame. A matching part is respectively stuck on the rails on both sides of the rectangular guide post through the U-shaped frame. In other embodiments, a second matching part can also be set on the lifting frame, and a second track is correspondingly set on the guide post. The second track can be arranged on the opposite and opposite sides of the two guide posts, and is specifically a rectangular strip, and the second matching part is three rollers rollingly matched with the three sides of the track. Lifting frame is in level all the time when moving up and down along track 11. As shown in Figures 3 and 4, the mobile unit 3 includes a roller and a roller mount, and there are three rollers, which are respectively a first roller 31, a second roller 32 and a third roller 33, and the first roller 31 and the third roller 33 are arranged oppositely. , respectively corresponding to the opposite sides of the rectangular or square steel bar of the track 11, the opposite side refers to the left and right sides of the rectangular bar, the rear side of the rectangular bar and the guide post 1 are integrated or welded, and the front side of the rectangular or square steel bar Rollingly cooperate with the second roller 32, that is, the wheel surfaces of the three rollers respectively cooperate with the three side surfaces of the rectangular or square steel bar, so as to realize guiding sliding in three directions. Wherein the first roller 31 and the third roller 33 are located at the same level, and the second roller 32 is higher than these two rollers. Since two rails 11 are respectively provided on the two guide posts, and two moving units are respectively provided on the U-shaped frame at both ends of the lifting frame to cooperate with it, so that the force applied by the lifting frame to the rails in any direction can be carried , the purpose of such setting is to ensure that the elevator can operate stably even if the transfer body 10 is under the condition of unbalanced load.
如图1-3所示,升降架2上设有可水平伸缩且伸缩方向为从两根导柱1之间的空间的任意一侧的移载货叉4,移载货叉4从矩形长边伸出的设置可以保证车身10可随移载货叉4缩入导柱1之间的空间内,并可在该空间内上下升降,在升降架2升降的最高位和最低位之间,移载货叉4可实现将车身10从高位转移至低位,或者从低位转移至高位,可以从一侧实现交接转换,也可从一侧经过导柱1之间的空间后转移至另一侧。移载货叉由传动齿轮箱、下叉、中叉和上叉组成,下叉和传动齿轮箱固定在一起,通过齿轮齿条传动使上叉和中叉实现双向运行。移载货叉两组成对使用,中间用万向传动轴连接,通过电机驱动一边实现两侧同步联动。由于移载货叉安装在升降机的升降架上,随升降机上下运行,移载货叉在高位和低位分别于其他设备进行车身的转接。减少交接设备数量和运行时间,提高生产效率。As shown in Figure 1-3, the lifting frame 2 is provided with a transfer fork 4 that can be extended and retracted horizontally and the telescopic direction is from any side of the space between the two guide columns 1, and the transfer fork 4 is from the rectangular length The protruding setting of the side can ensure that the vehicle body 10 can be retracted into the space between the guide pillars 1 along with the moving fork 4, and can be lifted up and down in this space, between the highest position and the lowest position of the lifting frame 2, The transfer fork 4 can realize the transfer of the vehicle body 10 from a high position to a low position, or from a low position to a high position, and can realize handover and conversion from one side, or transfer from one side to the other side after passing through the space between the guide pillars 1 . The transfer fork is composed of a transmission gearbox, a lower fork, a middle fork and an upper fork. The lower fork and the transmission gearbox are fixed together, and the upper fork and the middle fork realize two-way operation through rack and pinion transmission. Two sets of transfer forks are used in pairs, and the middle is connected by a universal joint shaft, and one side is driven by a motor to realize synchronous linkage on both sides. Since the transfer fork is installed on the lifting frame of the elevator and moves up and down with the elevator, the transfer fork is transferred to other equipment at the high position and the low position respectively. Reduce the number of handover equipment and running time, and improve production efficiency.
如图1和6所示,导柱1的顶部还安装有滑轮组5,滑轮组5包括第一滚筒51和第二滚筒52,第一滚筒51比第二滚筒52长些,第一滚筒51和第二滚筒52分别位于升降架2的两侧边的上方,以便从第一、第二滚筒垂下的皮带方便与升降架2连接,其中右侧为第二滚筒52,左侧为第一滚筒51,长皮带61有两根同时搭绕在第一滚筒51和第二滚筒52上,其下垂的左端连接配重7、下垂的右端连接升降架2的右侧;短皮带62也包括两根,其一端绕过第一滚筒51后与配重7连接、另一端与升降架2的左侧连接,且长皮带61和短皮带62的一端均连接在同一配重7上,当配重7上下运动时通过长皮带61和短皮带62同时带动升降架2的两侧同步升降运动,并配合移动单元3和导轨等实现升降架2始终水平、平缓的升降。长皮带和短皮带与升降架连接时是采用第一连接螺栓进行连接,连接螺栓下部套有弹簧,连接螺栓上设有至少两个连接螺帽以保证连接强度可靠以及螺帽之间的防松。长、短皮带与配重之间通过第二连接螺栓连接,皮带的下部设有连接件与配重连接,一旦其中一根断裂时,连接梁就会相对运动发出信号是升降机停止工作。导柱底部开有检修口,用于检查和方便调整皮带或链条。As shown in Figures 1 and 6, a block pulley 5 is also installed on the top of the guide column 1, and the block pulley 5 includes a first roller 51 and a second roller 52, the first roller 51 is longer than the second roller 52, the first roller 51 and the second roller 52 The two rollers 52 are respectively positioned above the two sides of the elevator frame 2, so that the belts hanging down from the first and second rollers are conveniently connected with the elevator frame 2, wherein the right side is the second roller 52, and the left side is the first roller 51. Long belt 61 has two to be lapped on the first cylinder 51 and the second cylinder 52 simultaneously, and its drooping left end connects counterweight 7, the right side of drooping right end connects lifting frame 2; Short belt 62 also comprises two, its One end is connected to the counterweight 7 after bypassing the first drum 51, and the other end is connected to the left side of the lifting frame 2, and one end of the long belt 61 and the short belt 62 are connected to the same counterweight 7, when the counterweight 7 moves up and down When the long belt 61 and the short belt 62 simultaneously drive both sides of the lifting frame 2 to move up and down synchronously, and cooperate with the mobile unit 3 and guide rails to realize the horizontal and gentle lifting of the lifting frame 2 all the time. When the long belt and the short belt are connected to the lifting frame, the first connecting bolt is used for connection. The lower part of the connecting bolt is covered with a spring. There are at least two connecting nuts on the connecting bolt to ensure reliable connection strength and anti-loosening between the nuts. . The long and short belts are connected to the counterweight by a second connecting bolt, and the bottom of the belt is provided with a connecting piece to connect with the counterweight. Once one of them breaks, the connecting beam will move relatively and send a signal to make the elevator stop working. There is an inspection hole at the bottom of the guide post for inspection and easy adjustment of the belt or chain.
如图1、3所示,第一滚筒51通过减速电机8驱动,即第一滚筒51为主动滚筒,第二滚筒52为从动滚筒,减速电机8的输出轴与第一滚筒51同轴设置,带动第一滚筒51转动,由于长皮带61和短皮带62均绕在第一滚筒51上,因此第一滚筒51的转动会带动长、短皮带同时运动,而且由于配重7可基本平衡升降架2和车身10的总重量,因此减速电机8所输出的驱动力只需克服较小的重量差值以及滚筒与皮带之间的摩擦力即可,十分省力。如图1所示,导柱上设有方便检修时攀爬的攀爬梯。As shown in Figures 1 and 3, the first roller 51 is driven by a reduction motor 8, that is, the first roller 51 is a driving roller, the second roller 52 is a driven roller, and the output shaft of the reduction motor 8 is coaxially arranged with the first roller 51 , to drive the first drum 51 to rotate, because the long belt 61 and the short belt 62 are all wound on the first drum 51, so the rotation of the first drum 51 will drive the long and short belts to move simultaneously, and because the counterweight 7 can basically balance the lifting The total weight of the frame 2 and the vehicle body 10, so the driving force output by the reduction motor 8 only needs to overcome the small weight difference and the friction between the roller and the belt, which is very labor-saving. As shown in Figure 1, a climbing ladder is provided on the guide post to facilitate climbing during maintenance.
如图7所示,导柱为矩形的壳体结构,在内部矩形腔内通过导向轮40导向装配配重,且配重通过上、下的四组导向轮组分别与矩形壳体内腔壁的四个角导向配合,使得配重随皮带沿导柱可以上下升降运动。每个角上的导向轮组包括垂直布置的两个导向轮40,分别与导柱内腔壁的相邻两壁面滚动配合,配重在导柱内上下移动时不会转动,保证皮带不会歪扭。As shown in Figure 7, the guide column is a rectangular shell structure, and the counterweight is guided and assembled by the guide wheels 40 in the inner rectangular cavity, and the counterweight is respectively connected with the inner cavity wall of the rectangular shell by the four sets of upper and lower guide wheels. The four corners are guided together so that the counterweight can move up and down along with the belt along the guide post. The guide wheel set on each corner includes two guide wheels 40 arranged vertically, which roll and cooperate with the adjacent two wall surfaces of the inner cavity wall of the guide post respectively, and the counterweight will not rotate when moving up and down in the guide post, ensuring that the belt will not Crooked.
本实用新型的车辆生产线在使用时:将移载货叉升降机布置在两个需要实现车身10交接转换的工位之间,优先考虑不同高度(楼层)间的交接转换,初始位置时,移载货叉4处于导柱1之间的中间位置,也即是收缩至位于升降架2上,升降架2及与之相连的相关连接架位于最低位,当高位输送线上需要转换的车身10输送到位并准确定位后,升降机由低位运行到高位,升降架2上的移载货叉4从中间位伸出到车身10下部,并在到位后停止,然后升降架2再上升将车身10从载具30上顶起,实现车身10与载具30的分离;然后移载货叉4携带车身10缩回到中间位,升降架2下降到低位,升降架2下降过程中同时输送设备将载具30输送离开交接位,此时另一侧已经等候交接的车身10的载具30输送到位并定位后,货叉携带车身10伸出到车身10位于载具30上的设定位置,升降架2连同移载货叉4再下降将车身10降落到已等待的载具30上;然后将移载货叉4收回,输送机将车身10输送离开。从而完成一个车身10交接的工作循环,等待下一次循环。When the vehicle production line of the utility model is in use: arrange the transfer forklift between two stations that need to realize the transfer and conversion of the vehicle body 10, and give priority to the transfer and conversion between different heights (floors). The fork 4 is in the middle position between the guide columns 1, that is, it shrinks to be located on the lifting frame 2, and the lifting frame 2 and the related connecting frame connected to it are at the lowest position. After being put in place and accurately positioned, the elevator runs from the low position to the high position, and the transfer fork 4 on the lifting frame 2 stretches out from the middle position to the lower part of the vehicle body 10, and stops after being in place, and then the lifting frame 2 rises again to lift the vehicle body 10 from the loaded Jack up on the tool 30 to realize the separation of the vehicle body 10 and the carrier 30; then the transfer fork 4 carries the vehicle body 10 back to the middle position, the lifting frame 2 drops to the low position, and the conveying equipment simultaneously lifts the carrier 30 during the lowering process of the lifting frame 2 30 is transported away from the handover position. At this time, after the carrier 30 of the body 10 waiting for handover on the other side is transported in place and positioned, the fork carries the body 10 and stretches out to the set position where the body 10 is located on the carrier 30 . Together with the transfer fork 4, the vehicle body 10 is lowered onto the waiting carrier 30; then the transfer fork 4 is retracted, and the conveyor transports the vehicle body 10 away. Thereby, a work cycle of handover of the vehicle body 10 is completed, and the next cycle is awaited.
实施例2:如图8、9所示,本实施例与实施例1的不同之处在于,第一、第二滚筒替换为链轮101,长、短皮带替换为适配的长、短链条102,相对于皮带,链条102与链轮101传动,可以用于高温的场合。Embodiment 2: As shown in Figures 8 and 9, the difference between this embodiment and Embodiment 1 is that the first and second rollers are replaced by sprockets 101, and the long and short belts are replaced by adapted long and short chains 102, relative to the belt, the transmission of the chain 102 and the sprocket 101 can be used in high temperature occasions.
在其他实施例中:导柱也可采用两对或三对导柱;导柱也可采用其他型材,如工字钢、槽钢等,也可采用角钢焊接成矩形或者采用钢板焊接而成,也可采用圆钢管等;还可以设置与导柱并列的其他立柱,如设置无导轨但可加强导柱之间的结构强度的立柱,或者设置用于安装其他部件的立柱等,立柱上不必设置导轨,仅在导柱上设置导轨即可;滚筒也可替换为普通滑轮,此时皮带替换为钢丝绳;移载货叉升降机还可用于两种不同的载体的多种输送设备的交接转换,比如滑撬与滑撬输送、滑撬与吊具输送、滑撬与台车摩擦输送、滑撬与滑板输送等多种不同载具;移载货叉也可仅从一侧伸出;滚轮的数量也可替换为六个,每侧设置并列的两个;滑轮的数量也可替换为三个或者四个;减速电机也可替换为直线电机或者液压缸、气压缸等。In other embodiments: the guide post can also use two pairs or three pairs of guide posts; the guide post can also use other profiles, such as I-beam, channel steel, etc., and can also be welded into a rectangle with angle steel or welded with steel plates. Round steel pipes can also be used; other columns parallel to the guide columns can also be installed, such as columns without guide rails but which can strengthen the structural strength between the guide columns, or columns for installing other components, etc. There is no need to set up columns on the columns Guide rails, just set the guide rails on the guide columns; the rollers can also be replaced by ordinary pulleys, and the belts can be replaced by wire ropes at this time; the transfer fork lift can also be used for the transfer and conversion of multiple conveying equipment with two different carriers, such as Skid and skid conveying, skid and spreader conveying, skid and trolley friction conveying, skid and skateboard conveying, etc.; the transfer fork can also protrude from only one side; the number of rollers It can also be replaced by six, with two arranged side by side; the number of pulleys can also be replaced by three or four; the geared motor can also be replaced by a linear motor or a hydraulic cylinder, a pneumatic cylinder, etc.
本实用新型的移载货叉升降机的实施例与本实用新型的车辆生产线的各实施例中的移载货叉升降机的各实施例相同,不再赘述。The embodiments of the load-shifting fork lifter of the present utility model are the same as those of the load-shifting fork lifter in the various embodiments of the vehicle production line of the present utility model, and will not be repeated here.
Claims (24)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721194836.5U CN207259084U (en) | 2017-09-18 | 2017-09-18 | A kind of transfer pallet fork elevator and the vehicle production line using the elevator |
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| CN201721194836.5U CN207259084U (en) | 2017-09-18 | 2017-09-18 | A kind of transfer pallet fork elevator and the vehicle production line using the elevator |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107628572A (en) * | 2017-09-18 | 2018-01-26 | 中汽昌兴(洛阳)机电设备工程有限公司 | Transfer pallet fork lift and the vehicle production line using the transfer pallet fork lift |
| CN110077858A (en) * | 2019-04-09 | 2019-08-02 | 云南财经大学 | A kind of automatic stacked box system of turnover box |
| CN111470449A (en) * | 2020-04-26 | 2020-07-31 | 东风设计研究院有限公司 | Telescopic fork type shifting machine with variable distance |
-
2017
- 2017-09-18 CN CN201721194836.5U patent/CN207259084U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107628572A (en) * | 2017-09-18 | 2018-01-26 | 中汽昌兴(洛阳)机电设备工程有限公司 | Transfer pallet fork lift and the vehicle production line using the transfer pallet fork lift |
| CN107628572B (en) * | 2017-09-18 | 2023-09-08 | 中汽昌兴(洛阳)机电设备工程有限公司 | Load-transferring fork lifter and vehicle production line using same |
| CN110077858A (en) * | 2019-04-09 | 2019-08-02 | 云南财经大学 | A kind of automatic stacked box system of turnover box |
| CN111470449A (en) * | 2020-04-26 | 2020-07-31 | 东风设计研究院有限公司 | Telescopic fork type shifting machine with variable distance |
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