CN207239673U - Both-end multicutter drilling milling machine - Google Patents
Both-end multicutter drilling milling machine Download PDFInfo
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- CN207239673U CN207239673U CN201721106356.9U CN201721106356U CN207239673U CN 207239673 U CN207239673 U CN 207239673U CN 201721106356 U CN201721106356 U CN 201721106356U CN 207239673 U CN207239673 U CN 207239673U
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Abstract
本实用新型提供了一种双端多刀具钻铣机,双端多刀具钻铣机包括与水平面具有45°倾斜角的基座,方便排屑。基座上固定有左十字拖板和右十字拖板,其中左十字拖板连接有左进给伺服电机,右十字拖板连接有右伺服进给电机;所述的左十字拖板和右十字拖板上分别安装有一台动力刀架,动力刀架上安装有动力刀座,每个动力刀座上根据待加工凸轮轴零件类型配置有不同的刀具;所述的基座上左十字拖板和右十字拖板之间固定有液压工装,液压工装上固定有可以手动定距的零件基台,零件基台固定有V型架、自定位气缸和液压旋转压头,待加工凸轮轴零件通过V型架固定。本实用新型结合了车加工的动力刀架的原理,减少了换刀时间,且定位精度很高。
The utility model provides a double-end multi-cutter drilling and milling machine. The double-end multi-cutter drilling and milling machine includes a base with an inclination angle of 45° to the horizontal plane, which is convenient for chip removal. A left cross carriage and a right cross carriage are fixed on the base, wherein the left cross carriage is connected with a left feed servo motor, and the right cross carriage is connected with a right servo feed motor; the left cross carriage and the right cross carriage A power tool holder is respectively installed on the carriage, and a power tool seat is installed on the power tool holder, and each power tool seat is equipped with different tools according to the type of the camshaft part to be processed; the left cross carriage on the base is A hydraulic tooling is fixed between the right cross slide and the hydraulic tooling. A part abutment that can be manually fixed is fixed on the hydraulic tooling. The part abutment is fixed with a V-shaped frame, a self-positioning cylinder and a hydraulic rotary pressure head. The camshaft parts to be processed pass through The V-shaped frame is fixed. The utility model combines the principle of the power tool holder for turning, reduces the tool changing time, and has high positioning accuracy.
Description
技术领域technical field
本实用新型涉及金属切削类数控机领域,具体是一种双端多刀具钻铣机,应用在工件不旋转状态下的钻 、套,刮、铣、攻丝的端部切削。铣打机通常是2个动力头,采用复合刀具,加工两个端面、倒角和中心孔的工作。重复定位精度受丝杆影响,最好在0.01MM内,但刀具偏少,还需要其它工位补充加工。The utility model relates to the field of metal cutting numerical control machines, in particular to a double-end multi-cutter drilling and milling machine, which is used for end cutting of drilling, sleeve, scraping, milling and tapping under the non-rotating state of workpieces. The milling machine usually has 2 power heads and uses a compound tool to process two end faces, chamfers and center holes. Repeated positioning accuracy is affected by the screw rod, preferably within 0.01MM, but the number of tools is relatively small, and other stations are required for supplementary processing.
加工中心加工此类零件,其优点是刀具可以充分使用,但对于凸轮轴加工6~7把刀就可以完成,多余没有实际用处,一个换刀时间需要4秒,如果以7把刀具为例,每端需要28秒的总时间,由于加工中心是一端一端分别加工,所以一个零件光换刀就需要56秒,接近1分钟,切削时间另处理不算。The advantage of processing such parts in machining centers is that the tools can be fully used, but for camshafts, 6 to 7 tools can be processed, and the excess is of no practical use. It takes 4 seconds for a tool change. If 7 tools are used as an example, The total time for each end is 28 seconds. Since the machining center processes one end and one end separately, it takes 56 seconds for a part to change the tool, which is close to 1 minute, and the cutting time is not counted separately.
背景技术Background technique
现有技术中, 人们会使用立、卧式加工中心、铣打机等方式完成凸轮轴端面加工,但也只能加工一端,且换刀时间比较长,铣打机可以加工两端由于拖板长度有限,多动力头加工X向位移过长,设备庞大且位移定位精度有偏差,刀具容易损坏。In the prior art, people will use vertical and horizontal machining centers, milling machines, etc. to complete the machining of the end face of the camshaft, but only one end can be processed, and the tool change time is relatively long, and the milling machine can process both ends due to the carriage The length is limited, the X-direction displacement of multi-power head processing is too long, the equipment is huge and the displacement positioning accuracy is deviated, and the tool is easily damaged.
实用新型内容Utility model content
本实用新型为了解决现有技术的问题,提供了一种双端多刀具钻铣机, 结合了车加工的动力刀架的原理,减少了换刀时间,且定位精度很高。In order to solve the problems of the prior art, the utility model provides a double-ended multi-tool drilling and milling machine, which combines the principle of a turning tool rest, reduces tool changing time, and has high positioning accuracy.
本实用新型提供了一种双端多刀具钻铣机,包括与水平面具有45°倾斜角的基座,方便排屑。基座上固定有左十字拖板和右十字拖板,其中左十字拖板连接有左进给伺服电机, 右十字拖板连接有右伺服进给电机;所述的左十字拖板和右十字拖板上分别安装有一台动力刀架,动力刀架上安装有至少十二个工位的动力刀座,每个动力刀座上根据待加工凸轮轴零件类型配置有不同的刀具;所述的基座上左十字拖板和右十字拖板之间固定有液压工装,液压工装上固定有可以手动定距的零件基台,零件基台固定有V型架、自定位气缸和液压旋转压头,待加工凸轮轴零件通过V型架固定。The utility model provides a double-ended multi-cutter drilling and milling machine, which includes a base with an inclination angle of 45° to the horizontal plane, which is convenient for chip removal. A left cross carriage and a right cross carriage are fixed on the base, wherein the left cross carriage is connected with a left feed servo motor, and the right cross carriage is connected with a right servo feed motor; the left cross carriage and the right cross carriage A power tool rest is respectively installed on the carriage, and there are at least twelve power tool holders installed on the power tool holder, and each power tool holder is equipped with different tools according to the type of the camshaft part to be processed; On the base, there is a hydraulic tooling fixed between the left cross carriage and the right cross carriage. The hydraulic tooling is fixed with a part abutment that can be manually fixed. The part abutment is fixed with a V-shaped frame, a self-positioning cylinder and a hydraulic rotary pressure head. , The camshaft parts to be processed are fixed by the V-shaped frame.
本实用新型还提供了一种双端多刀具钻铣机的工作方法,包括以下步骤:The utility model also provides a working method of a double-ended multi-cutter drilling and milling machine, comprising the following steps:
1)将一个待加工凸轮轴零件放置在V型架上,定位气缸将待加工凸轮轴零件推到设定位置,液压旋转压头翻转压紧;1) Place a camshaft part to be processed on the V-shaped frame, the positioning cylinder pushes the camshaft part to be processed to the set position, and the hydraulic rotary pressure head turns over and presses;
2)待加工凸轮轴零件夹紧后数控系统判别是否装夹到位,如果是不确定,报警请人工干预,若确定装夹到位,则进入步骤3);2) After the camshaft parts to be processed are clamped, the CNC system judges whether the clamping is in place. If it is not sure, the alarm should be manually intervened. If it is confirmed that the clamping is in place, go to step 3);
3)依据数控程序选择刀具,左进给伺服电机控制左十字拖板上的动力刀架将动力刀座送到加工位置进行左端加工,同时右进给伺服电机控制右十字拖板上的动力刀架将动力刀座送到加工位置进行右端加工,左右加工同时进行,但不同时结束,各端加工节拍有区别,加工节拍时间以最长的计算。3) Select the tool according to the NC program, the left feed servo motor controls the power tool holder on the left cross carriage to send the power tool seat to the processing position for left end processing, and the right feed servo motor controls the power knife on the right cross carriage The frame sends the driven tool holder to the processing position for processing at the right end, and the processing on the left and right is carried out at the same time, but it does not end at the same time. The processing beats of each end are different, and the longest processing cycle time is calculated.
本实用新型有益效果在于:The beneficial effects of the utility model are:
1、本实用新型两端同时工作,和铣打方式类似,但没有X方向径向走刀,所以径向尺寸没有重复定位误差,刀具有12个工位的刀具位置完全满足,凸轮轴两端的加工要求。从换刀时间看伺服液压动力刀架只有0.4秒的相临换刀时间,七个刀具更换,也只有加工中心的1/10时间2.8秒。由于双端同时加工,总换刀时间也只有2.8秒,切削时间同上另计。切削时间所有设备基本相同。1. Both ends of the utility model work at the same time, which is similar to the milling method, but there is no radial tool feed in the X direction, so there is no repeated positioning error in the radial dimension. The tool has 12 positions and the tool position is completely satisfied. The camshaft at both ends Processing requirements. From the perspective of tool change time, the servo hydraulic power tool holder only has an adjacent tool change time of 0.4 seconds, and seven tool changes are only 1/10 of the machining center's time of 2.8 seconds. Due to the simultaneous processing of both ends, the total tool change time is only 2.8 seconds, and the cutting time is the same as above. Cutting time is basically the same for all devices.
2、本实用新型的工装也独具特色,零件要放在V型架上,上面的机械结构会依据工艺要求自动找正,并通过自翻转的羊角式压头,将工件紧紧的压在V型架上,V型架上有淬火齿面,可以抗轴向的大力切削,确保轴向精度。2. The tooling of this utility model is also unique. The parts should be placed on the V-shaped frame, and the mechanical structure on it will be automatically aligned according to the process requirements, and the workpiece will be tightly pressed on the On the V-shaped frame, there is a hardened tooth surface on the V-shaped frame, which can resist strong axial cutting and ensure axial precision.
附图说明Description of drawings
图1为本实用新型主视图。Fig. 1 is a front view of the utility model.
图2为本实用新型侧视图。Fig. 2 is a side view of the utility model.
图3为本实用新型俯视图。Fig. 3 is a top view of the utility model.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
本实用新型提供了一种双端多刀具钻铣机,其三视图分别如图1、图2和图3所示,包括与水平面具有45°倾斜角的基座1,方便排屑。基座1上固定有左十字拖板3和右十字拖板2,其中左十字拖板3连接有左进给伺服电机10, 右十字拖板2连接有右伺服进给电机9;所述的左十字拖板3和右十字拖板2上分别安装有一台动力刀架4,动力刀架4上安装有至少十二个工位的动力刀座5,每个动力刀座5上根据待加工凸轮轴零件11类型配置有不同的刀具;所述的基座1上左十字拖板3和右十字拖板2之间固定有液压工装12,液压工装12上固定有可以手动定距的零件基台6,零件基台6固定有V型架8、自定位气缸13和液压旋转压头7,待加工凸轮轴零件11通过V型架8固定。The utility model provides a double-ended multi-tool drilling and milling machine, the three views of which are shown in Figure 1, Figure 2 and Figure 3 respectively, including a base 1 with an inclination angle of 45° to the horizontal plane, which is convenient for chip removal. A left cross carriage 3 and a right cross carriage 2 are fixed on the base 1, wherein the left cross carriage 3 is connected with a left feed servo motor 10, and the right cross carriage 2 is connected with a right servo feed motor 9; A power tool holder 4 is respectively installed on the left cross carriage 3 and the right cross carriage 2, and a power tool holder 5 with at least twelve stations is installed on the power tool holder 4, and each power tool holder 5 according to the The types of camshaft parts 11 are equipped with different tools; on the base 1, a hydraulic tooling 12 is fixed between the left cross carriage 3 and the right cross carriage 2, and a part base that can be manually fixed is fixed on the hydraulic tooling 12. Platform 6, parts base 6 are fixed with V-shaped frame 8, self-positioning cylinder 13 and hydraulic rotary pressure head 7, and the camshaft parts 11 to be processed are fixed by V-shaped frame 8.
本实用新型还提供了一种双端多刀具钻铣机的工作方法,包括以下步骤:The utility model also provides a working method of a double-ended multi-cutter drilling and milling machine, comprising the following steps:
1)将一个待加工凸轮轴零件放置在V型架上,定位气缸将待加工凸轮轴零件推到设定位置,液压旋转压头翻转压紧;1) Place a camshaft part to be processed on the V-shaped frame, the positioning cylinder pushes the camshaft part to be processed to the set position, and the hydraulic rotary pressure head turns over and presses;
2)待加工凸轮轴零件夹紧后数控系统判别是否装夹到位,如果是不确定,报警请人工干预,若确定装夹到位,则进入步骤3);2) After the camshaft parts to be processed are clamped, the CNC system judges whether the clamping is in place. If it is not sure, the alarm should be manually intervened. If it is confirmed that the clamping is in place, go to step 3);
3)依据数控程序选择刀具,左进给伺服电机控制左十字拖板上的动力刀架将动力刀座送到加工位置进行左端加工,同时右进给伺服电机控制右十字拖板上的动力刀架将动力刀座送到加工位置进行右端加工,左右加工同时进行,但不同时结束,各端加工节拍有区别,加工节拍时间以最长的计算。3) Select the tool according to the NC program, the left feed servo motor controls the power tool holder on the left cross carriage to send the power tool seat to the processing position for left end processing, and the right feed servo motor controls the power knife on the right cross carriage The frame sends the driven tool holder to the processing position for processing at the right end, and the processing on the left and right is carried out at the same time, but it does not end at the same time. The processing beats of each end are different, and the longest processing cycle time is calculated.
本实用新型具体应用途径很多,以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进,这些改进也应视为本实用新型的保护范围。There are many specific application ways of the utility model, and the above descriptions are only the preferred implementation modes of the utility model. Improvements, these improvements should also be regarded as the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107598570A (en) * | 2017-08-31 | 2018-01-19 | 南京肯迈得机床制造有限公司 | Both-end multicutter drilling milling machine and its method of work |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107598570A (en) * | 2017-08-31 | 2018-01-19 | 南京肯迈得机床制造有限公司 | Both-end multicutter drilling milling machine and its method of work |
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Effective date of registration: 20251106 Address after: No. 12 Shengang Road, Xiongzhou Street, Liuhe District, Nanjing City, Jiangsu Province, China 211511 Patentee after: Nanjing kemade Precision Machine Tool Co.,Ltd. Country or region after: China Address before: No.12, Shengang Road, Guabu Taiwanese Industrial Park, Liuhe District, Nanjing City, Jiangsu Province, 211511 Patentee before: NANJING KENMAIDE MACHINE TOOL MANUFACTURING CO.,LTD. Country or region before: China |