CN207231360U - Sapphire detects special altitude meter - Google Patents
Sapphire detects special altitude meter Download PDFInfo
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- CN207231360U CN207231360U CN201721069799.5U CN201721069799U CN207231360U CN 207231360 U CN207231360 U CN 207231360U CN 201721069799 U CN201721069799 U CN 201721069799U CN 207231360 U CN207231360 U CN 207231360U
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Abstract
Description
技术领域technical field
本实用新型涉及蓝宝石加工设备技术领域,尤其涉及一种蓝宝石检测专用测高仪。The utility model relates to the technical field of sapphire processing equipment, in particular to a special altimeter for sapphire detection.
背景技术Background technique
蓝宝石胚料需要进行测高检测,以挑选出合格的产品,并对不合格的产品进行再加工,蓝宝石胚料测量具有样品种类多、尺寸范围大、尺寸偏差大、要求精度高、测量面多样的特点,现有的蓝宝石测高仪并不是蓝宝石专用的,没有针对蓝宝石的特殊应用情况设计,且自动化程度低、工作效率低。Sapphire blanks need to be tested by height measurement to select qualified products and reprocess unqualified products. The measurement of sapphire blanks has many sample types, large size ranges, large size deviations, high precision requirements, and various measurement surfaces. The existing sapphire altimeter is not dedicated to sapphire, it is not designed for the special application of sapphire, and the degree of automation is low, and the work efficiency is low.
发明内容Contents of the invention
本实用新型针对现有技术的不足,研制一种蓝宝石检测专用测高仪,该测高仪能够自动检测出合格、不合格可再加工、不合格需淘汰的样品,自动化程度高,极大的提高了工作效率。Aiming at the deficiencies of the prior art, the utility model develops a special altimeter for sapphire detection. The altimeter can automatically detect qualified, unqualified samples that can be reprocessed, and unqualified samples that need to be eliminated. Improved work efficiency.
本实用新型解决技术问题的技术方案为:一方面,本发明的实施例提供了一种蓝宝石检测专用测高仪,包括校验平台、支架、导向机构、千分表,校验平台水平设置,支架竖直设置在校验平台上,导向机构包括导杆、导套,导杆竖直设置在支架上,导套安装在导杆上,千分表连接导套。The technical solution of the utility model to solve the technical problem is: on the one hand, the embodiment of the present invention provides a kind of special altimeter for sapphire detection, including calibration platform, support, guiding mechanism, dial indicator, calibration platform horizontal setting, The bracket is vertically arranged on the calibration platform, the guide mechanism includes a guide rod and a guide sleeve, the guide rod is vertically arranged on the bracket, the guide sleeve is installed on the guide rod, and the dial indicator is connected with the guide sleeve.
作为优化,所述导套与导杆之间设置有紧固螺钉。As an optimization, a fastening screw is arranged between the guide sleeve and the guide rod.
作为优化,所述导向机构为游标卡尺,其中导杆为主尺,导套为游标尺。As an optimization, the guide mechanism is a vernier caliper, wherein the guide rod is the main ruler, and the guide sleeve is the vernier.
作为优化,所述游标卡尺为数显游标卡尺,数显游标卡尺设置有归零按键。通过将游标卡尺设置为数显游标卡尺,测量时标准量块校验后,数显游标卡尺归零,能够方便的读取蓝宝石胚料与标准量块的尺寸偏差。As an optimization, the vernier caliper is a digital display vernier caliper, and the digital display vernier caliper is provided with a reset button. By setting the vernier caliper as a digital display vernier caliper, after the standard gauge block is verified during measurement, the digital display vernier caliper is reset to zero, and the size deviation between the sapphire blank and the standard gauge block can be easily read.
作为优化,所述测高仪还包括高度调节机构,高度调节机构包括螺母、螺杆、手轮,螺杆竖直设置,螺杆的两端分别设置在支架、校验平台上的轴承座中,螺母安装在螺杆上,导套连接螺母,螺杆的顶部设置手轮。通过转动手轮控制螺杆旋转,螺母顺着导杆升降,并带动千分表升降,从而实现精确测量的目的。As an optimization, the altimeter also includes a height adjustment mechanism. The height adjustment mechanism includes a nut, a screw, and a hand wheel. The screw is vertically arranged. On the screw rod, the guide sleeve is connected with the nut, and the top of the screw rod is provided with a hand wheel. By turning the handwheel to control the rotation of the screw, the nut goes up and down along the guide rod, and drives the dial indicator up and down, so as to achieve the purpose of precise measurement.
作为优化,所述千分表与导套之间还设置有位置调节机构,位置调节机构包括延伸杆a、滑块、锁紧轮a,延伸杆a水平设置,滑块设置在延伸杆a上,千分表连接滑块,滑块设置有与延伸杆a对应的导向孔,滑块上设置有锁紧轮a。As an optimization, a position adjustment mechanism is also provided between the dial indicator and the guide sleeve. The position adjustment mechanism includes an extension rod a, a slider, and a locking wheel a. The extension rod a is arranged horizontally, and the slider is arranged on the extension rod a. , the dial gauge is connected to the slider, the slider is provided with a guide hole corresponding to the extension rod a, and the slider is provided with a locking wheel a.
作为优化,所述位置调节机构还包括延伸杆b、夹头、锁紧轮b,滑块上设置一转轴,延伸杆b的一端连接转轴、另一端设置夹头,夹头通过转轴连接延伸杆b,夹头与延伸杆b之间设置有锁紧轮b,千分表安装在夹头上。As an optimization, the position adjustment mechanism also includes an extension rod b, a collet, and a locking wheel b. A rotating shaft is arranged on the slider. One end of the extension rod b is connected to the rotating shaft, and the other end is provided with a collet, and the collet is connected to the extension rod through the rotating shaft. b. There is a locking wheel b between the collet and the extension rod b, and the dial indicator is installed on the collet.
发明内容中提供的效果仅仅是实施例的效果,而不是发明所有的全部效果,上述技术方案具有如下优点或有益效果:The effects provided in the summary of the invention are only the effects of the embodiments, rather than all the effects of the invention. The above technical solutions have the following advantages or beneficial effects:
1.该测高仪的校验平台为00级的铸铁校验平台,支架用铝合金方管制作,通过在校验平台上钻孔攻丝固定支架,通过调节上下调节导套可实现对千分表高度的调节,从而测量不同高度的蓝宝石胚料。1. The calibration platform of the altimeter is a 00-grade cast iron calibration platform, and the bracket is made of aluminum alloy square tube. The bracket can be fixed by drilling and tapping on the calibration platform, and the alignment can be realized by adjusting the guide sleeve up and down. Adjustment of sub-meter height, so as to measure sapphire blanks of different heights.
2.通过设置紧固螺钉,可实现千分表的固定,防止测量过程中导套、千分表松动,影响测量结果的准确性。2. By setting the fastening screws, the dial indicator can be fixed, preventing the guide sleeve and the dial indicator from loosening during the measurement process, which will affect the accuracy of the measurement results.
3.通过将导向机构设置为游标卡尺,当蓝宝石胚料与标准量块的尺寸偏差超出千分表的量程时,可松开紧固螺钉,通过游标卡尺与千分表结合读出该尺寸偏差,从而为下一步的二次加工提供依据。3. By setting the guide mechanism as a vernier caliper, when the dimensional deviation between the sapphire blank and the standard gauge block exceeds the range of the dial indicator, the fastening screw can be loosened, and the dimensional deviation can be read through the combination of the vernier caliper and the dial indicator, thereby Provide a basis for the next secondary processing.
4.通过设置高度调节机构,方便了测量过程中对千分表高度的调节,能够对千分表的高度进行精确控制,方便了标准量块校验。4. By setting the height adjustment mechanism, it is convenient to adjust the height of the dial gauge during the measurement process, and can precisely control the height of the dial gauge, which facilitates the calibration of the standard gauge block.
5.通过设置位置调节机构能够对更大横向外形尺寸的蓝宝石胚料进行测量。5. A sapphire blank with a larger lateral dimension can be measured by setting a position adjustment mechanism.
6.通过设置位置调节机构,可测量测量面为倾斜面的蓝宝石胚料。6. By setting the position adjustment mechanism, it can measure the sapphire blank whose measurement surface is an inclined surface.
附图说明Description of drawings
图1、图2为本实用新型一种实施例的总体结构图。Fig. 1, Fig. 2 are the general structural diagram of a kind of embodiment of the utility model.
图3为图1C区域的局部放大图。Fig. 3 is a partially enlarged view of the area in Fig. 1C.
图4为图1A区域的局部放大图。Fig. 4 is a partially enlarged view of the area in Fig. 1A.
图5为图2B区域的局部放大图。Fig. 5 is a partially enlarged view of the area in Fig. 2B.
具体实施方式Detailed ways
为了能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本发明进行详细阐述。下文的公开提供了许多不同的实施例或例子用来实现本发明的不同结构。为了简化本发明的公开,下文中对特定例子的部件和设置进行描述。此外,本发明可以在不同例子中重复参考数字和/或字母。这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施例和/或设置之间的关系。应当注意,在附图中所图示的部件不一定按比例绘制。本发明省略了对公知组件和处理技术及工艺的描述以避免不必要地限制本发明。In order to clearly illustrate the technical features of the present solution, the present invention will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings. The following disclosure provides many different embodiments or examples for implementing different structures of the present invention. To simplify the disclosure of the present invention, components and arrangements of specific examples are described below. Furthermore, the present invention may repeat reference numerals and/or letters in different instances. This repetition is for the purpose of simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. It should be noted that components illustrated in the figures are not necessarily drawn to scale. Descriptions of well-known components and processing techniques and processes are omitted herein to avoid unnecessarily limiting the present invention.
图1至图5为本实用新型的一种实施例,如图所示,蓝宝石检测专用测高仪,包括校验平台1、支架2、导向机构3、千分表5,校验平台1水平设置,支架2竖直设置在校验平台1上,导向机构3包括导杆301、导套302,导杆301竖直设置在支架2上,导套302安装在导杆301上,千分表5连接导套302。该测高仪的校验平台1为00级的铸铁校验平台1,支架2用铝合金方管制作,通过在校验平台1上钻孔攻丝固定支架2,通过调节上下调节导套302可实现对千分表5高度的调节,从而测量不同高度的蓝宝石胚料。Fig. 1 to Fig. 5 are a kind of embodiment of the present utility model, as shown in the figure, sapphire detects special-purpose altimeter, comprises verification platform 1, support 2, guiding mechanism 3, dial gauge 5, and verification platform 1 level Setting, the support 2 is vertically arranged on the verification platform 1, the guide mechanism 3 includes a guide rod 301, a guide sleeve 302, the guide rod 301 is vertically arranged on the support 2, the guide sleeve 302 is installed on the guide rod 301, and the dial gauge 5. Connect the guide sleeve 302. The calibration platform 1 of the altimeter is a 00-grade cast iron calibration platform 1, and the bracket 2 is made of an aluminum alloy square tube. The bracket 2 is fixed by drilling and tapping on the calibration platform 1, and the guide sleeve 302 is adjusted up and down. The adjustment of the height of the dial gauge 5 can be realized, so as to measure sapphire blanks of different heights.
如图3所示,所述导套302与导杆301之间设置有紧固螺钉303。通过设置紧固螺钉303,可实现千分表5的固定,防止测量过程中导套302、千分表5松动,影响测量结果的准确性。As shown in FIG. 3 , a fastening screw 303 is provided between the guide sleeve 302 and the guide rod 301 . By setting the fastening screw 303, the dial gauge 5 can be fixed, preventing the guide sleeve 302 and the dial gauge 5 from loosening during the measurement process, which will affect the accuracy of the measurement result.
所述导向机构3为游标卡尺,其中导杆301为主尺,导套302为游标尺。通过将导向机构3设置为游标卡尺,当蓝宝石胚料与标准量块的尺寸偏差超出千分表5的量程时,可松开紧固螺钉303,通过游标卡尺与千分表5结合读出该尺寸偏差,从而为下一步的二次加工提供依据。The guide mechanism 3 is a vernier caliper, wherein the guide rod 301 is the main ruler, and the guide sleeve 302 is the vernier. By setting the guide mechanism 3 as a vernier caliper, when the dimensional deviation between the sapphire blank and the standard gauge block exceeds the range of the dial gauge 5, the fastening screw 303 can be loosened, and the dimensional deviation can be read by combining the vernier caliper and the dial gauge 5 , so as to provide a basis for the next step of secondary processing.
所述游标卡尺为数显游标卡尺,数显游标卡尺设置有归零按键。通过将游标卡尺设置为数显游标卡尺,测量时标准量块校验后,数显游标卡尺归零,能够方便的读取蓝宝石胚料与标准量块的尺寸偏差。The vernier caliper is a digital display vernier caliper, and the digital display vernier caliper is provided with a reset button. By setting the vernier caliper as a digital display vernier caliper, after the standard gauge block is verified during measurement, the digital display vernier caliper is reset to zero, and the size deviation between the sapphire blank and the standard gauge block can be easily read.
所述测高仪还包括高度调节机构4,高度调节机构4包括螺母401、螺杆402、手轮403,螺杆402竖直设置,螺杆402的两端分别设置在支架2、校验平台1上的轴承座中,螺母401安装在螺杆402上,导套302连接螺母401,螺杆402的顶部设置手轮403。通过转动手轮403控制螺杆402旋转,螺母401顺着导杆301升降,并带动千分表5升降,从而实现精确测量的目的。通过设置高度调节机构4,方便了测量过程中对千分表5高度的调节,能够对千分表5的高度进行精确控制,方便了标准量块校验。Described altimeter also comprises height adjusting mechanism 4, and height adjusting mechanism 4 comprises nut 401, screw rod 402, handwheel 403, and screw rod 402 is vertically arranged, and the two ends of screw rod 402 are respectively arranged on the bracket 2, the check platform 1. In the bearing seat, the nut 401 is installed on the screw rod 402 , the guide sleeve 302 is connected to the nut 401 , and the top of the screw rod 402 is provided with a hand wheel 403 . By turning the hand wheel 403 to control the rotation of the screw rod 402, the nut 401 goes up and down along the guide rod 301, and drives the dial gauge 5 up and down, so as to achieve the purpose of accurate measurement. By setting the height adjustment mechanism 4, it is convenient to adjust the height of the dial gauge 5 during the measurement process, and the height of the dial gauge 5 can be precisely controlled, which facilitates the calibration of the standard gauge block.
如图4、图5所示,所述千分表5与导套302之间还设置有位置调节机构6,位置调节机构6包括延伸杆a601、滑块602、锁紧轮a603,延伸杆a601水平设置,滑块602设置在延伸杆a601上,千分表5连接滑块602,滑块602设置有与延伸杆a601对应的导向孔,滑块602上设置有锁紧轮a603。通过设置位置调节机构6能够对更大横向外形尺寸的蓝宝石胚料进行测量。As shown in Figure 4 and Figure 5, a position adjustment mechanism 6 is also provided between the dial indicator 5 and the guide sleeve 302, the position adjustment mechanism 6 includes an extension rod a601, a slider 602, a locking wheel a603, and an extension rod a601 Set horizontally, the slider 602 is arranged on the extension rod a601, the dial gauge 5 is connected to the slider 602, the slider 602 is provided with a guide hole corresponding to the extension rod a601, and the slider 602 is provided with a locking wheel a603. By setting the position adjustment mechanism 6, the sapphire blank with a larger lateral dimension can be measured.
所述位置调节机构6还包括延伸杆b604、夹头605、锁紧轮b606,滑块602 上设置一转轴607,延伸杆b604的一端连接转轴607、另一端设置夹头605,夹头605通过转轴连接延伸杆b604,夹头605与延伸杆b604之间设置有锁紧轮b606,千分表5安装在夹头605上。通过设置位置调节机构6,可测量测量面为倾斜面的蓝宝石胚料。The position adjustment mechanism 6 also includes an extension rod b604, a collet 605, and a locking wheel b606. A rotating shaft 607 is arranged on the slider 602. One end of the extension rod b604 is connected to the rotating shaft 607, and the other end is provided with a collet 605. The collet 605 passes through the The rotating shaft is connected to the extension rod b604, and a locking wheel b606 is arranged between the chuck 605 and the extension rod b604, and the dial indicator 5 is installed on the chuck 605. By setting the position adjustment mechanism 6, the sapphire blank whose measurement surface is an inclined surface can be measured.
测量蓝宝石胚料时,先将标准量块放在校验平台1上,转动手轮403将千分表5的测量头落在量块上,调整手轮403使千分表5的量杆读数为0,完成校验。再将蓝宝石胚料放在校验平台1上,挨个向千分表5的测量头处移动,分两侧和中间,测量3次,可迅速读出同标准量块的偏差。在偏差范围内的即为合格品,超出偏差的需二次加工。由于使用的是千分表5,因此可以精确到微米级。当蓝宝石胚料与标准量块的尺寸偏差超出千分表5的量程时,通过游标卡尺与千分表5结合读出该尺寸偏差,从而为下一步的二次加工提供依据。When measuring the sapphire blank, first put the standard gauge block on the calibration platform 1, turn the handwheel 403 to drop the measuring head of the dial gauge 5 on the gauge block, and adjust the handwheel 403 to make the gauge rod of the dial gauge 5 read If it is 0, the verification is completed. Then put the sapphire blank on the verification platform 1, move to the measuring head of the dial indicator 5 one by one, divide into two sides and the middle, measure 3 times, and quickly read the deviation from the standard gauge block. Those within the deviation range are qualified products, and those exceeding the deviation need secondary processing. Since the dial gauge 5 is used, it can be accurate to the micron level. When the dimensional deviation between the sapphire blank and the standard gauge block exceeds the range of the dial gauge 5, the dimensional deviation is read through the combination of the vernier caliper and the dial gauge 5, so as to provide a basis for the next secondary processing.
上述虽然结合附图对实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it is not a limitation to the scope of protection of the utility model. On the basis of the technical solution of the utility model, those skilled in the art can make Various modifications or deformations are still within the protection scope of the present utility model.
Claims (7)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108562211A (en) * | 2018-06-14 | 2018-09-21 | 温州市冠盛汽车零部件集团股份有限公司 | Gap measuring tool between three ball pin balls and needle roller |
| CN111678407A (en) * | 2020-06-09 | 2020-09-18 | 广东电网有限责任公司东莞供电局 | Two-point distance measuring device |
| CN111707164A (en) * | 2020-06-01 | 2020-09-25 | 南京瑞杜新材料科技有限公司 | Precision measurement contrast device for front and rear sizes of sapphire during cutting |
-
2017
- 2017-08-24 CN CN201721069799.5U patent/CN207231360U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108562211A (en) * | 2018-06-14 | 2018-09-21 | 温州市冠盛汽车零部件集团股份有限公司 | Gap measuring tool between three ball pin balls and needle roller |
| CN111707164A (en) * | 2020-06-01 | 2020-09-25 | 南京瑞杜新材料科技有限公司 | Precision measurement contrast device for front and rear sizes of sapphire during cutting |
| CN111707164B (en) * | 2020-06-01 | 2021-10-08 | 南京瑞杜新材料科技有限公司 | Precision measurement contrast device for front and rear sizes of sapphire during cutting |
| CN111678407A (en) * | 2020-06-09 | 2020-09-18 | 广东电网有限责任公司东莞供电局 | Two-point distance measuring device |
| CN111678407B (en) * | 2020-06-09 | 2022-01-18 | 广东电网有限责任公司东莞供电局 | Two-point distance measuring device |
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Granted publication date: 20180413 |